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Honda NRX1800 2004, Owner'S Manual, Page: 212 / 245

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Honda NRX1800 2004 Owner'S Manual Download Page 212

203

Secondary Air Injection System

Evaporative Emission Control System
(California only)

Emission Control Systems

Technical Information

The secondary air injection system
introduces filtered air into the exhaust
gases in the exhaust port. The secondary
air injection system helps improve
emission performance.

This motorcycle complies with the
requirements of the California Air
Resources Board (CARB) evaporative
emission regulations. Fuel vapor from the
fuel tank is directed into the charcoal
canister and air cleaner where it is
adsorbed and stored while the engine is
stopped. When the engine is running and
the purge control solenoid valve is open,
fuel vapor in the charcoal canister and air
cleaner is drawn into the engine through
the throttle body.

03/04/01 10:13:33 31MEC600_212

Summary of Contents for NRX1800 2004

Page 1: ...e and without incurring any obligation 2003 Honda Motor Co Ltd This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is resold This Owner s...

Page 2: ...2004 Honda NRX1800 VALKYRIE RUNE OWNER S MANUAL 03 04 01 09 43 46 31MEC600_002...

Page 3: ...you read this owner s manual before you ride It s full of facts instructions safety information and helpful tips To make it easy to use the manual contains a detailed list of topics at the beginning o...

Page 4: ...nows your motorcycle best and is dedicated to your complete satisfaction Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important pr...

Page 5: ...nd other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards...

Page 6: ...t follow instructions A Few Words About Safety Safety Messages Safety Headings Safety Section Instructions such as Important Safety Reminders or Important Safety Precautions such as Motorcycle Safety...

Page 7: ...protective gear how to make sure you and your motorcycle are ready to ride and important information about loading Important safety information you should know plus a look at the safety related label...

Page 8: ...nance schedule and instructions for specific maintenance and adjustment items How to store and transport your motorcycle and how to be an environmentally responsible rider What to do if you have a fla...

Page 9: ...03 04 01 09 44 36 31MEC600_009...

Page 10: ...recommendations to help you ride your motorcycle safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your motorcycle Imp...

Page 11: ...manual The following are a few that we consider most important It s a proven fact helmets significantly reduce the number and severity of head injuries So always wear an approved motorcycle helmet We...

Page 12: ...e clothing position yourself so other drivers can see you signal before turning or changing lanes and use your horn when it will help others notice you Even if you have ridden other motorcycles take t...

Page 13: ...hol and riding don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and ride and don t let yo...

Page 14: ...he following information We strongly recommend that you use only genuine Honda accessories that have been specifically designed and tested for your motorcycle Because Honda cannot test all other acces...

Page 15: ...l any fairing or windshield unless it was designed and tested by Honda for your motorcycle Some fairings or windshields even smaller ones can cause unstable handling of your motorcycle This is especia...

Page 16: ...arn you of potential hazards that could cause serious injury or they provide important safety information Read these labels carefully and don t remove them If a label comes off or becomes hard to read...

Page 17: ...8 Safety Labels Motorcycle Safety 03 04 01 09 45 34 31MEC600_017...

Page 18: ...items listed on this page are described in this section Instructions for other components are presented in other sections of this manual where they will be most useful cont d Component Locations 11 G...

Page 19: ...es 27 Ignition Switch 27 Keys 28 Immobilizer System HISS 30 Start Button 33 Engine Stop Switch 33 Headlight Dimmer Switch 34 Turn Signal Switch 34 Horn Button 35 Illumination Switch 35 Trip Reset Swit...

Page 20: ...rview mirror clutch lever engine stop switch front brake lever multi function display throttle grip turn signal switch front brake fluid reservoir indicators clutch fluid reservoir start button 11 Com...

Page 21: ...oil filler cap rear brake pedal rear brake fluid reservoir tool kit compartment oil filler cap dipstick coolant reserve tank owner s manual storage 12 Component Locations Instruments Controls 03 04 0...

Page 22: ...stand battery steering lock lever ignition switch fuse box helmet holder footpeg gearshift pedal rear compression damping adjuster 13 Component Locations Instruments Controls 03 04 01 09 46 00 31MEC60...

Page 23: ...efer to the gauges indicators and displays frequently Their functions are described on the following pages 1 low oil pressure indicator 2 PGM FI malfunction indicator lamp MIL 3 high beam indicator 4...

Page 24: ...ges with the words If one of these indicators does not come on when it should have your Honda dealer check for problems The immobilizer system HISS indicator and lock indicator PGM FI malfunction indi...

Page 25: ...the display will temporarily show all the modes and digital segments so you can make sure the liquid crystal display is functioning properly The displays are identified in the table on page with the...

Page 26: ...p red Lights when there is any abnormality in the PGM FI Programmed Fuel Injection system Should also light for a few seconds and then go off when the ignition switch is turned ON and the engine stop...

Page 27: ...o the side of the road See page for instructions and cautions lock indicator red 5 6 7 Lights when the ignition switch is turned ON and the engine stop switch is at RUN The indicator will automaticall...

Page 28: ...on switch is turned ON and the engine stop switch is at RUN It will then go off if the properly coded key has been inserted If an improperly coded key has been inserted the indicator will remain on an...

Page 29: ...l miles or kilometers ridden page odometer tripmeter A B Shows the number of miles or kilometers ridden since you last reset the meter The tripmeter has two sub modes A and B To zero 0 the tripmeter p...

Page 30: ...button for the following purposes To change the tripmeter display between A and B To reset the tripmeter To switch the immobilizer system HISS indicator blinking on or off To change the mileage units...

Page 31: ...el gauge 22 Multi function Display Gauges Indicators Displays Instruments Controls The multi function display includes the following functions The tripmeter will reset if the battery is disconnected 1...

Page 32: ...r Gauges Indicators Displays Instruments Controls The speedometer shows riding speed in miles or kilometers per hour The speedometer will show mph USA or km h Canada when the battery is reconnected 1...

Page 33: ...ilometers ridden The tripmeter shows number of miles or kilometers ridden since you last reset the meter The tripmeter has two sub modes A and B Push the trip reset switch to switch between the odomet...

Page 34: ...plays Instruments Controls The speedometer displays both mph and km h The odometer tripmeter displays both mile and km Press and hold the trip reset switch to select mph mile or km h km This function...

Page 35: ...ntrols When segment E flashes you should refill the tank as soon as possible The amount of fuel remaining when the flashing starts is approximately The fuel gauge liquid crystal display shows the appr...

Page 36: ...or leather type with just the key attached The use of a metal key ring or the attachment of additional keys to any type of key ring may damage the finish of the left front cover frame and engine cove...

Page 37: ...th the immobilizer system HISS including the ones in hand This motorcycle has two ignition keys You will need the key number if you ever have to replace a key Store the spare key in a safe place To re...

Page 38: ...t a backup is available Do not grind drill or in any way alter the original shape of the keys Keep the keys away from magnetic objects These ignition keys contain electronic circuits that are activate...

Page 39: ...in The immobilizer system keeps the immobilizer system HISS indicator blinking at 2 second intervals for 24 hours when the ignition switch is OFF This blinking function can be turned on or off HISS is...

Page 40: ...this problem keep each immobilizer key on a separate ring Do not attempt to alter the immobilizer system HISS or add other devices to it Electrical problems could result making it impossible to start...

Page 41: ...uding interference that may cause undesired operation Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment T...

Page 42: ...The starter motor will not operate if the engine stop switch is in the OFF position when the start button is pushed The start button is used for starting the engine Pushing the button in starts the en...

Page 43: ...illight will remain on resulting in battery discharge The turn signal switch is used to signal a turn or a lane change To operate move the switch all the way in the proper direction and release it The...

Page 44: ...nction display The brightness of the display can be adjusted in six stages The display becomes one level darker whenever you press the switch The illumination switch is also used to switch the blinkin...

Page 45: ...s until the display changes to zero The trip reset switch is also used to switch the blinking of the immobilizer system HISS indicator on or off To operate simultaneously press and hold the trip reset...

Page 46: ...for theft prevention page To lock Turn the handlebar all the way to the left Turn the ignition OFF and remove the ignition key Pull the steering lock lever back until it stops and then wiggle the han...

Page 47: ...does not unlock move the handlebar slightly to the right and left until the lock releases If the steering remains locked turn the ignition switch OFF and then turn it ON again If the lock still won t...

Page 48: ...torcycle and adjustments to make for your comfort convenience or safety This section also includes important information about loading For information about adjusting the suspension on your Honda see...

Page 49: ...pproved motorcycle helmet with chin strap tightened securely eye protection and other protective clothing You don t have any alcohol or drugs in your system For your safety we strongly recommend that...

Page 50: ...tably and securely A bright colored helmet and reflective strips can make you more noticeable in traffic An open face helmet offers some protection but a full face helmet offers more Regardless of the...

Page 51: ...works and handles Practice riding the motorcycle in a safe area to build your skills Do not ride in traffic until you get accustomed to the motorcycle s controls and feel comfortable with its size and...

Page 52: ...Ride Tires Check the following items before you get on the motorcycle Look at the tires If a tire appears low use an air pressure gauge to check its pressure Also look for signs of damage or excessiv...

Page 53: ...y without binding Pull the brake lever and press on the brake pedal to check that they operate normally Turn the ignition on and check for normal operation of the indicators page Walk around your moto...

Page 54: ...eek you should also check other items such as the oil level and other fluids See page Periodic maintenance should also be done at least once a month no matter how often you ride Remember be sure to ta...

Page 55: ...nterfere with your ability to move around to maintain your balance and control of the motorcycle In addition exceeding the weight limits or carrying an unbalanced load can seriously affect your motorc...

Page 56: ...page we recommend that you do not carry any cargo on this motorcycle However if you decide to carry cargo ride at reduced speeds and follow these common sense guidelines Never ride with a passenger T...

Page 57: ...own securely before you ride Place cargo weight as low and close to the center of your motorcycle as possible Balance cargo weight evenly on both sides Do not attach large or heavy items such as a sle...

Page 58: ...nd brakes To protect your new engine and enjoy optimum performance and service life refer to Break in Guidelines page Safe Riding Precautions 50 Starting Stopping the Engine 51 Preparation 51 Starting...

Page 59: ...ease review the section beginning on page 1 and the section beginning on page Even if you have ridden other motorcycles take time to become familiar with how this motorcycle works and handles Practice...

Page 60: ...stand ignition cut off system If the side stand is down the engine cannot be started unless the transmission is in neutral If the side stand is up the engine can be started in neutral or in gear with...

Page 61: ...he engine immediately and check the engine oil level The engine will not start if the throttle is fully open because the electronic control module cuts off the fuel supply Press the start button with...

Page 62: ...e normal starting procedure If the engine starts then open the throttle slightly if idling is unstable If the engine does not start wait 10 seconds then follow steps again Your motorcycle s banking le...

Page 63: ...uld normally remain in the RUN position even when the engine is OFF Emergency Engine Stop To stop the engine in an emergency use the engine stop switch To operate press the switch to the OFF position...

Page 64: ...tch lever It is at this point the transmission of power to the rear wheel resumes Upshift to a higher gear or reduce throttle before engine rpm speed gets too high Learn the relationship between engin...

Page 65: ...otorcycle for long distances with the engine off Recommended Shift Points Ride in the highest gear that lets the engine run and accelerate smoothly This will give you good fuel economy and effective e...

Page 66: ...rating the front brake lever applies the front brake Operating the rear brake pedal applies the rear brake and a portion of the front brake For full braking effectiveness use both the lever and pedal...

Page 67: ...ns or on loose surfaces the ability to maneuver and stop will be reduced All of your actions should be smooth under these conditions Rapid acceleration braking or turning may cause loss of control For...

Page 68: ...se your foot to guide it down Remember that lowering the side stand with the transmission in gear will stop the engine even if the clutch lever is pulled in That is a function of the side stand igniti...

Page 69: ...ion key OFF Remove the key Pull the steering lock lever back until it stops and then wiggle the handlebar until the lock catches Return the steering lock lever to its starting position Use the steerin...

Page 70: ...lmet with your motorcycle Remove the seat page Route the helmet holder cable through the helmet D ring and hook the loops of the holder cable onto the helmet holder Install the seat The helmet holder...

Page 71: ...d Use the helmet holder only while parked Do not ride with a helmet secured by the holder UNDER SEAT 3 4 5 4 6 3 helmet holder 4 helmet holder cable 5 D ring 6 owner s manual storage 62 Parking Basic...

Page 72: ...age a thief Always take the ignition key with you Always use the steering lock page even if you re parking for just a minute or two A thief can easily push an unlocked motorcycle to a waiting truck In...

Page 73: ...64 Basic Operation Riding 03 04 01 09 52 38 31MEC600_073...

Page 74: ...t once a month and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on fuels and oils and tips for keeping your Honda looking great Fo...

Page 75: ...l Filter 95 Coolant 104 Crankcase Breather 108 Final Drive Oil 109 Chassis Electrical Suspension 121 Brakes 124 Tires 128 Side Stand 136 Battery 137 Appearance Care 142 Component Locations 81 Tool Kit...

Page 76: ...ce The periodic checks provide additional confidence in your motorcycle s performance more often if you ride frequently or long distances or anytime you clean your motorcycle unless you have the prope...

Page 77: ...l to your safety It s also a good way to protect your investment get maximum performance avoid breakdowns and have more fun A properly maintained motorcycle will also help to reduce air pollution Reme...

Page 78: ...ese tasks with the tools provided with your motorcycle Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintena...

Page 79: ...ntenance stand to provide support To reduce the possibility of a fire or explosion be careful when working around gasoline Use only non flammable solvent not gasoline to clean parts Keep cigarettes sp...

Page 80: ...pped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement If you have the tools and skills required for...

Page 81: ...a month even if you haven t ridden your motorcycle or as often as once a week if you ride frequently or for long distances It s a good idea to perform this maintenance any time you clean your motorcyc...

Page 82: ...Fuses Nuts Bolts Check the levels of the engine oil page coolant page brake fluid page clutch fluid page and final drive oil page Add the correct fluid as necessary and investigate the cause of any lo...

Page 83: ...r dusty areas or at full throttle Consult your Honda dealer for recommendations applicable to your individual needs and use Some items in the Maintenance Schedule can be performed with basic mechanica...

Page 84: ...t your Honda dealer knows your motorcycle best and is fully equipped to maintain and repair it If you decide to do your own maintenance use only genuine Honda parts or their equivalents for repair or...

Page 85: ...ce Procedures Service more frequently if the motorcycle is ridden often at full throttle or in the rain I inspect and clean adjust lubricate or replace if necessary C clean A adjust L lubricate R repl...

Page 86: ...16 25 6 I I C I I I 20 32 0 C R R 24 38 4 I I R C R I I I 8 12 8 I I C I I I Refer to page 108 117 95 100 104 ITEM EMISSION RELATED ITEMS FREQUENCY EVERY 16 000 mi 25 600 km R EVERY 32 000 mi 51 200 k...

Page 87: ...LS TIRES STEERING HEAD BEARINGS NOTE 5 5 Refer to page 109 124 127 124 115 115 136 ITEM NON EMISSION RELATED ITEMS FREQUENCY ODOMETER READING Note 1 1 000 mi 1 000 km 78 Maintenance Schedule Servicing...

Page 88: ...ycle is sold these receipts should be transferred with the motorcycle to the new owner Make sure whoever performs the maintenance completes this record All scheduled maintenance is considered a normal...

Page 89: ...Miles km Odometer Date Notes Performed By 24 000 38 400 28 000 44 800 32 000 51 200 36 000 57 600 40 000 64 000 44 000 70 400 48 000 76 800 52 000 83 200 56 000 89 600 60 000 96 000 64 000 102 400 68...

Page 90: ...clutch fluid reservoir throttle grip fuel fill cap front brake fluid reservoir front brake lever clutch lever 81 Component Locations Servicing Your Honda 03 04 01 09 55 01 31MEC600_090...

Page 91: ...ive oil filler cap side covers rear brake caliper muffler cover owner s manual storage spark plugs oil filler cap dipstick crankcase breather rear brake pedal cylinder head covers coolant reserve tank...

Page 92: ...d spark plugs fuse box seat side covers battery rear fender front brake caliper rear compression damping adjuster cylinder head covers 83 Component Locations Servicing Your Honda 03 04 01 09 55 12 31M...

Page 93: ...nd parts replacement can be performed with the tools contained in the kit To access the tool kit Remove the seat page Open the tool kit compartment cover tool bag spark plug wrench screwdriver handle...

Page 94: ...Honda Your motorcycle provides storage for the owner s manual so you ll have it with you for easy reference Store your owner s manual and other documents in the plastic storage bag in the storage com...

Page 95: ...pulling up and backward Push down on the rear of the seat Insert the prong into the seat stay under the frame Insert the ignition key into the seat lock Turn it clockwise The seat must be removed for...

Page 96: ...l and to remove the rear wheel Remove the seat page Removal The left side covers must be removed to remove the rear wheel and to adjust the rear suspension Remove the screw and the upper side cover Re...

Page 97: ...6 frame grommet 7 side cover grommet 8 hook 1 screw 2 upper side cover 3 bolt 4 side cover 88 Side Cover Removal Servicing Your Honda Installation Installation can be done in the reverse order of remo...

Page 98: ...spark plug maintenance The right cylinder head covers must be removed to service the crankcase breather Tighten to the specified torque cylinder head side cover bolts cylinder head top cover bolts Ins...

Page 99: ...ver Removal Safety Precautions Refer to on page The left muffler cover must be removed to remove the rear wheel Removal Remove the seat page Remove the side covers page Remove the bolt A and the sub p...

Page 100: ...ver Removal Installation Installation can be done in the reverse order of removal Tighten the muffler cover bolts to specified torque Remove the bolts C and the muffler cover protector Remove the bolt...

Page 101: ...or concern If pinging or spark knock occurs at a steady engine speed under normal load change brands of gasoline If pinging or spark knock persists consult your Honda dealer We recommend that you use...

Page 102: ...tale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Refer to on page Insert the ignition key in the fuel fill cap and turn it clockwise Fuel tank...

Page 103: ...ors Wipe up spills immediately 94 Fuel Servicing Your Honda Add fuel until the level reaches the bottom of the filler neck Avoid overfilling the tank There should be no fuel in the filler neck Lift th...

Page 104: ...st oil wears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oil can cause seri...

Page 105: ...r except oils labeled as energy conserving on the circular API service label API classification JASO T 903 standard viscosity weight suggested oil 96 Oil Recommendation Engine Oil Filter Servicing You...

Page 106: ...e recommended oil Other viscosities shown in the following chart may be used when the average temperature in your riding area is within the indicated range Do not use non detergent vegetable or castor...

Page 107: ...Filter Servicing Your Honda JASO T 903 standard The JASO T 903 standard is an index to choose engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard...

Page 108: ...engine and wait 2 3 minutes Start the engine and let it idle for 3 5 minutes Make sure the low oil pressure indicator goes off If the indicator remains on stop the engine immediately Park your motorc...

Page 109: ...oil filter or a filter of equal quality specified for your model Remove the oil filler cap dipstick and check the oil level If the oil is at or near the upper level mark you do not have to add oil If...

Page 110: ...ur Honda dealer Park the motorcycle on its side stand on a firm level surface If the engine is cold start it and let it idle for 3 5 minutes Turn the engine off Wait 2 3 minutes for the oil to settle...

Page 111: ...rmful to the environment Remove the oil filter with a filter wrench and let the remaining oil drain out Discard the oil filter in an approved manner page Pour the drained oil into a suitable container...

Page 112: ...s changed Install the drain bolt and tighten it to the specified torque Fill the crankcase with the recommended oil page approximately Install the oil filler cap dipstick with a coin If a torque wrenc...

Page 113: ...tifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines Check the antifreeze container label Maintaining the coolant will allow the cooling system to w...

Page 114: ...e to less than 40 will not provide proper corrosion protection Increasing the concentration of antifreeze is not recommended because it decreases cooling system performance Higher concentrations of an...

Page 115: ...UPPER and LOWER level marks If the reserve tank is empty or if coolant loss is excessive check for leaks and see your Honda dealer for repair Add coolant to the reserve tank as required to bring the...

Page 116: ...t Servicing Your Honda You the Environment Safety Precautions Improper disposal of drained fluids is harmful to the environment To properly dispose of drained coolant refer to page Refer to on page Co...

Page 117: ...ou can see deposits in the transparent section of the drain tube Refer to on page Remove the right cylinder head covers page Place a drain pan under the crankcase breather tube plug Pull the crankcase...

Page 118: ...al Drive Oil Servicing Your Honda Safety Precautions Refer to on page Hold the motorcycle upright on firm level ground Remove the right side covers page Remove the bolts A and washers to provide clear...

Page 119: ...the final gear cover Tighten the bolts B to the specified torque Remove the oil filler cap Check the oil level It should be flush with the lower edge of the oil filler hole If the level is low check...

Page 120: ...on page cont d Hold the motorcycle upright on firm level ground Remove the right side covers page Change the oil with the final drive at normal operating temperature to assure complete and rapid drai...

Page 121: ...sary and tighten it to the specified torque Fill the final drive with the recommended oil Make sure the final drive oil level is at the lower edge of the oil filler inspection hole Apply a thin coat o...

Page 122: ...fer to on page Inspection Check freeplay at the throttle grip flange Freeplay If necessary adjust to the specified range Adjustment Loosen the lock nut Turn the adjuster After adjustment check for smo...

Page 123: ...o on page Check that the throttle assembly is positioned properly and the securing bolts are tight Check for smooth rotation of the throttle from fully open to fully closed in all steering positions I...

Page 124: ...to perform but the clutch system must be inspected periodically for fluid level and leakage If control lever freeplay becomes excessive and the motorcycle creeps or stalls when shifted into gear or i...

Page 125: ...that the clutch lever assembly is positioned properly and the securing bolts are tight Check that the fluid level is above the LOWER level mark If the fluid level is below the LOWER level mark it indi...

Page 126: ...spark plugs with an improper heat range can cause engine damage Safety Precautions Use only the recommended type of spark plugs in the recommended heat range Refer to on page Remove the cylinder head...

Page 127: ...auge If adjustment is necessary bend the side electrode carefully The gap should be Inspect the electrodes and center porcelain for deposits corrosion or carbon fouling If the corrosion or deposits ar...

Page 128: ...too loose a piston may be damaged If a plug is too tight the threads may be damaged Tighten each spark plug 1 8 1 4 turn after it seats if the old plug is good 1 2 turn after it seats if installing a...

Page 129: ...Your Honda Reinstall the spark plug caps Take care to avoid pinching any cables or wires Install the remaining parts in the reverse order of removal Tighten to the specified torque cylinder head side...

Page 130: ...ction and comfort are maintained as the wheels ride over road surfaces The spring pre load for your rear suspension system adjusts the amount of force required to begin compression of the spring Softe...

Page 131: ...e rear shock absorber includes a damper unit that contains high pressure nitrogen gas Do not attempt to disassemble service or dispose of the damper see your Honda dealer The instructions found in thi...

Page 132: ...hard setting Turn the adjuster counterclockwise approximately turn so that the punch mark on the adjuster aligns with the reference punch mark This is the standard position For a light load and smoot...

Page 133: ...d the brake pads for wear If the brake lever or brake pedal freeplay does not feel within the normal range while riding check the brake pads for wear page Worn pads should be replaced If the pads are...

Page 134: ...r inspection indicates a low fluid level have your Honda dealer add the recommended brake fluid Do not add or replace brake fluid except in an emergency If you do add fluid have your Honda dealer chec...

Page 135: ...pected for leaks Other Inspections Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings Check the fluid level It should be above the lower level mark If the l...

Page 136: ...e the type of riding and road conditions Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page Check the cutouts in each pad If either p...

Page 137: ...ires Servicing Your Honda To safely operate your motorcycle your tires must be the proper type and size in good condition with adequate tread and correctly inflated for the load you are carrying The f...

Page 138: ...mage from road hazards and wear unevenly We recommend that you visually check your tires before every ride and use an air pressure gauge to measure the air pressure at least once a month or any time y...

Page 139: ...cycle has been parked for at least three hours If you check air pressure when your tires are warm even if your motorcycle has only been ridden for a few miles the readings will be higher If you let ai...

Page 140: ...ire or the tread Replace any tire that has a bump or bulge Cuts slits or cracks in the tires Replace the tire if you can see fabric or cord Nails or other foreign objects embedded in the side of the t...

Page 141: ...a tire that is repaired either temporarily or permanently will have lower speed and performance limits than a new or undamaged tire If the wear indicators are visible replace the tire immediately as...

Page 142: ...safely carry as much weight If you choose to have a tire repaired be sure the repair work is performed by a professional and that the wheel is balanced before you ride Refer to on page The tires that...

Page 143: ...owner s manual 134 Tires Servicing Your Honda The recommended tires for your motorcycle are You should replace the tires with tires of the same size load range and speed rating as the originals Whene...

Page 144: ...re on this motorcycle Excessive heat build up can cause the tube to burst Use only tubeless tires on this motorcycle The rims are designed for tubeless tires and during hard acceleration or braking a...

Page 145: ...utral Raise the side stand Start the engine Pull the clutch lever in Shift the transmission into gear Lower the side stand all the way Check that the side stand assembly is working properly If the sid...

Page 146: ...ou remove the battery or at least disconnect the battery cables negative cable first Electrical accessories use current from the battery even when the ignition is OFF Limited operation also allows the...

Page 147: ...to on page If you plan to store your motorcycle we recommend you remove the battery and store it where it can be charged at least every 30 days to maintain its service life If you do not remove the b...

Page 148: ...lease the rings and remove the rubber band Remove the seat page The battery is located in the battery box below the seat Disconnect the negative terminal lead from the battery first then disconnect th...

Page 149: ...ed from freezing temperatures and direct sunlight Clean the battery box after removing the battery for storage Dry the battery box and if paint is missing re paint the area Slow charge the battery see...

Page 150: ...riods without risking damage to the battery However do not intentionally leave the charger connected longer than the time period recommended in the charger s instructions Avoid using an automotive typ...

Page 151: ...a mild spray and rinse cleaner degreaser and water Avoid products that contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your motorcycle If your motorcycl...

Page 152: ...r motorcycle We recommend the use of a garden hose to wash your motorcycle High pressure washers like those at coin operated car washes can damage certain parts of your motorcycle After cleaning inspe...

Page 153: ...necessary use a mild cleaner degreaser to remove the grime Clean the headlight and other plastic parts using a cloth or sponge dampened with a solution of mild detergent and water When cleaning the p...

Page 154: ...soft towel Leaving water on the surface to air dry can cause dulling and water spots As you dry inspect for chips and scratches Start the engine and let it idle for several minutes The engine heat wil...

Page 155: ...ycle Appearance Care Servicing Your Honda Safety Precautions Refer to on page Avoid using spray cleaner products on the tires or suspension components Suggestions for using spray cleaner s follow 70 0...

Page 156: ...polish and wipe with a non abrasive cloth Apply a high quality chrome aluminum polish and wipe with a non abrasive cloth Use a spray cleaner degreaser If necessary rub with a sponge Rinse and dry App...

Page 157: ...water and dry with a clean cloth Then apply a mild commercially available spray cleaner polish or wax For stained or dull looking parts use a quality chrome aluminum polish to restore the finish After...

Page 158: ...ent Avoid stiff brushes steel wool or cleaners containing abrasives or chemical compounds After washing rinse with plenty of water and dry with a clean cloth If the paint is chipped apply touch up pai...

Page 159: ...tomobiles Apply the polish or wax according to the instructions on the container If a surface on your motorcycle is chipped or scratched your Honda dealer has touch up paint to match your motorcycle s...

Page 160: ...helpful tips on how to store and transport your Honda and how to be an environmentally responsible motorcycle owner Storing Your Honda 152 Transporting Your Motorcycle 155 You the Environment 156 03 0...

Page 161: ...otorcycle running again Refer to on page We suggest you perform the following procedures to keep your motorcycle in top condition These storage procedures will reduce the deterioration that can occur...

Page 162: ...r a tablespoon 15 20 cc of clean engine oil into each cylinder and cover the spark plug holes with a piece of cloth With the engine stop switch in the RUN position press the start button several times...

Page 163: ...ry page as required Install the battery Inflate the tires to their recommended pressures page Store your motorcycle in an unheated area free of dampness away from sunlight with a minimum of daily temp...

Page 164: ...fely lift the motorcycle and motorcycle tie down straps If your motorcycle needs to be transported it should be carried on a motorcycle trailer or a truck or trailer with a flatbed area For informatio...

Page 165: ...he following guidelines for proper disposal It s illegal and thoughtless to put used engine oil in the trash down a drain or on the ground Used oil gasoline coolant and cleaning solvents contain poiso...

Page 166: ...lem cannot be safely solved this section also gives instructions on the proper way to have your motorcycle transported For information about transporting your motorcycle see page General Guidelines 15...

Page 167: ...do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent repairs made as soon as possible Do not continue riding if you are...

Page 168: ...the problem may be a simple operational oversight If you have a problem starting the engine or experience poor engine performance the following information may help you If you can t correct the probl...

Page 169: ...mission in neutral pull the clutch lever in or raise the side stand Replace with a new fuse of the same rating page Tighten the battery lead POSSIBLE CAUSE WHAT TO DO Charge the battery page If chargi...

Page 170: ...e engine still won t start see your Honda dealer Tighten the battery terminal bolts Charge the battery page If charging doesn t help see your Honda dealer weak battery POSSIBLE CAUSE WHAT TO DO 53 140...

Page 171: ...to page low oil pressure Check the low oil pressure indicator Refer to page runs erratically misfires See your Honda dealer blubbers rich fuel mixture See your Honda dealer 176 178 Engine starts but...

Page 172: ...ealer If applicable switch to the recommended octane gasoline page or change your brand of gasoline If the problem persists see your Honda dealer See your Honda dealer See your Honda dealer POSSIBLE C...

Page 173: ...Transported If a tire has a major puncture or a cut in the tread or sidewall or the bead has come loose from the rim there is probably not much you can do except have your motorcycle transported to a...

Page 174: ...any temporary repair you should ride slowly not over 30 mph 50 km h and carefully preferably without cargo until the tire is replaced or permanently repaired Stop frequently and check the air pressure...

Page 175: ...n the tire tread do not remove it at this time The idea here is to do something to temporarily stop the leak If you have a tubeless tire repair kit you can pull out the nail and try inserting an exter...

Page 176: ...nic Do not attempt to remove the wheel on your own Wheel removal requires mechanical skill and professional tools Park your motorcycle on a firm level surface Carefully raise the center of the motorcy...

Page 177: ...RIGHT FRONT RIGHT FRONT 168 If You Have a Flat Tire Taking Care of the Unexpected Remove the brake hoses from the guide Cover both sides of the front wheel with protective tape or an equivalent Remov...

Page 178: ...o that it doesn t hang from the hose Do not twist the brake hose Avoid getting grease oil or dirt on the disc or pad surfaces Any contamination can cause poor brake performance or rapid pad wear after...

Page 179: ...een the fork legs and insert the front axle shaft from the left side through the left pivot arm fender bracket assembly and wheel hub Remove the axle cap then remove the front axle and the wheel Avoid...

Page 180: ...the specified torque Operate the front brake and pump the fork several times Check for free wheel rotation after the brake is released Recheck the wheel if the brake drags or the wheel does not rotat...

Page 181: ...tate freely After installing the wheel operate the brake lever AND brake pedal several times until you feel pressure You must restore pressure from BOTH the lever AND the pedal because this motorcycle...

Page 182: ...the wheel on your own Wheel removal requires mechanical skill and professional tools Removal Park your motorcycle on a firm level surface cont d Remove the seat page both side covers page and the left...

Page 183: ...at Tire Taking Care of the Unexpected Remove the stoplight and rear turn signal connector Remove the bolts A and bolts B then remove the rear fender Carefully raise the center of the motorcycle with a...

Page 184: ...cified torque After installing the wheel apply the brake several times and then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely Operate th...

Page 185: ...l off first If there s no obvious problem leave the engine on so the fan and coolant circulating system can continue working Monitor the temperature indicator The indicator may turn off after a brief...

Page 186: ...ntly If there s a mild leak you can ride for awhile carefully watching the indicator Be prepared to stop and add more coolant or water If the leak is bad transport your motorcycle to a Honda dealer pa...

Page 187: ...stem If the indicator comes on while you re riding don t ignore it Pull safely to the side of the road If possible pull the clutch lever in and coast to a stop Stop the engine as soon as it s safe to...

Page 188: ...he circuit fuse box cover which fuse or fuses control that component Check those fuses first but check all the fuses before looking elsewhere for another possible cause of the problem Replace any blow...

Page 189: ...e main fuse A pull the old fuse out of its retaining clips with the fuse remover Look for a burned wire inside the fuse If the fuse is blown replace it with a spare fuse of the same rating or lower In...

Page 190: ...cal system If you do not have a replacement fuse with the proper rating for the circuit install one with a lower rating To check or replace a circuit fuse pull the old fuse out of its retaining clips...

Page 191: ...arily If you replace a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installed If...

Page 192: ...ing safely carefully inspect your motorcycle for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes an...

Page 193: ...take preventative action Store one duplicate key in a safe place at home and carry a second duplicate in your wallet If you lose your key and aren t carrying a duplicate either get your spare or have...

Page 194: ...use an automobile battery The greater amperage of an automobile battery when the car engine is running can damage your motorcycle s electrical system Bump starting is also not recommended If you can...

Page 195: ...186 Taking Care of the Unexpected 03 04 01 10 10 47 31MEC600_195...

Page 196: ...nsions capacities and other technical data plus information on government requirements and how to break in your motorcycle Vehicle Identification 188 Specifications 191 Break in Guidelines 199 Emissio...

Page 197: ...when you register your motorcycle They may also be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The VIN vehicle ident...

Page 198: ...3 engine number 2 3 189 Vehicle Identification Technical Information The frame number is stamped on the right side of the steering head The engine number is stamped on the right side of the crankcase...

Page 199: ...ion The color label is attached on the rear fender under the seat Remove the seat page to check the label The color code is helpful when ordering replacement parts You may record the color and code in...

Page 200: ...68 9 in 1 750 mm 42 1 in 1 070 mm California only model equipped with lower handlebar model equipped with taller handlebar overall length overall width overall height dry weight ground clearance wheel...

Page 201: ...or an equivalent motorcycle oil 4 2 US oz 125 cm 5 1 US qt 4 8 after disassembly after draining after draining after draining oil filter change fuel recommendation fuel tank capacity engine oil capaci...

Page 202: ...pm rider and all accessories or or intake exhaust California only 0 039 0 043 in 1 0 1 1 mm 276 lbs 125 kg passenger capacity maximum weight capacity displacement bore stroke compression ratio spark p...

Page 203: ...843 1 035 1 347 1 944 1 591 1 028 primary reduction final drive final reduction 4th 3rd 2nd gear ratio 1st secondary reduction OD Power Transmission 194 Specifications Technical Information 03 04 01 1...

Page 204: ...2 50 kgf cm 42 psi 290 kPa 2 90 kgf cm 12V 18AH 0 959 kW caster trail tire size front tire size rear tire pressure front cold tire pressure rear cold battery generator Chassis Suspension Electrical 19...

Page 205: ...100A 30A 12V 5W 12V 21W 2 12V 21 5W 2 rear front LED headlight other fuses main B main A license light turn signal lights brake tail light Lights Fuses 196 Specifications Technical Information 03 04...

Page 206: ...ft 9 8 N m 1 0 kgf m 9 lbf ft 12 N m 1 2 kgf m 14 lbf ft 20 N m 2 0 kgf m oil drain bolt oil filter final drive drain bolt cylinder head top cover bolts cylinder head side cover bolts muffler cover bo...

Page 207: ...1 0 kgf m 80 lbf ft 108 N m 11 kgf m 33 lbf ft 44 N m 4 5 kgf m front wheel caliper fixing bolts front wheel axle bolt rear wheel nuts front fender link bolts front wheel pivot arm pinch bolts front f...

Page 208: ...on Help assure your motorcycle s future reliability and performance by paying extra attention to how you ride during the first 300 miles 500 km During this period avoid full throttle starts and rapid...

Page 209: ...vironmental Protection Agency EPA the California Air Resources Board CARB and Transport Canada require that your motorcycle comply with applicable exhaust emissions standards during its useful life wh...

Page 210: ...rms of the Distributor s Warranties for Honda Motorcycle Emission Control Systems is necessary in order to keep the emissions system warranty in effect USA only The combustion process produces carbon...

Page 211: ...l Module ECM uses various sensors to determine how much air is going into the engine It then controls how much fuel to inject under all operating conditions The system constantly adjusts the ignition...

Page 212: ...ion performance This motorcycle complies with the requirements of the California Air Resources Board CARB evaporative emission regulations Fuel vapor from the fuel tank is directed into the charcoal c...

Page 213: ...otorcycle dealer Symptoms Hard starting or stalling after starting Rough idle Misfiring or backfiring during acceleration After burning backfiring Poor performance driveability and poor fuel economy T...

Page 214: ...TE TAMPERING ARE THE FOLLOWING ACTS TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED U S federal law prohibits or Canadian provincial laws may prohibit the following acts or the causing thereof T...

Page 215: ...ded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The follo...

Page 216: ...pill fuel when filling the fuel tank Wipe up any spills immediately If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline METHANOL methyl...

Page 217: ...208 Technical Information 03 04 01 10 14 03 31MEC600_217...

Page 218: ...on your warranty and how to get an official Honda service manual Authorized Manuals 210 Warranty Coverage 213 Warranty Service 214 Contacting Honda 215 Your Honda Dealer 216 The Honda Rider s Club US...

Page 219: ...anada See your Honda dealer to order authorized manuals Also available but not necessary to service your model is the Honda Common Service Manual Publication No 61CM001 which explains theory of operat...

Page 220: ...nd Total 4 00 211 Consumer Information Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR NOTE For Credit Card Orders Only 1 888 292 5393 Monday Friday 8 00 AM 6 00 PM EST By completing th...

Page 221: ...ney order enclosed payable to Helm Inc U S funds only Do not send cash MasterCard VISA Discover Account Number Date Expiration Mo Yr Customer Signature Apartment Number Street Address No P O Box Numbe...

Page 222: ...mportant to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration associated with using the motor...

Page 223: ...results of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of the repair it i...

Page 224: ...ied with your vehicle Please include the following information in your letter name address and telephone number product model year and frame VIN serial number date of purchase dealer name and address...

Page 225: ...y The same quality that went into your Honda can be found in Genuine Honda replacement parts You ll also find comparable quality in the accessories and products available from the parts department The...

Page 226: ...r or service facility if roadside assistance can t get you going again Reimbursement to 75 for motorcycle and scooter rider training from the Motorcycle Safety Foundation Free ATV rider training is av...

Page 227: ...fety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other information about motor ve...

Page 228: ...219 Consumer Information 03 04 01 10 15 39 31MEC600_228...

Page 229: ...meter Tripmeter A B 24 Changing the Speed and Mileage Unit 25 Fuel Gauge 26 Controls Features 27 Ignition Switch 27 Keys 28 Immobilizer System HISS 30 Start Button 33 Engine Stop Switch 33 Headlight D...

Page 230: ...Angle Sensor Ignition Cut off System 53 How to Stop the Engine 54 Shifting Gears 55 Braking 57 Parking 59 The Importance of Maintenance 68 Maintenance Safety 69 Important Safety Precautions 70 Period...

Page 231: ...ngine Fuel 92 Engine Oil Filter 95 Coolant 104 Crankcase Breather 108 Final Drive Oil 109 Throttle 113 Clutch System 115 Spark Plugs 117 Suspension 121 Brakes 124 Tires 128 Side Stand 136 Battery 137...

Page 232: ...eats 176 If the Low Oil Pressure Indicator Lights 178 If a Fuse Blows 179 If You Crash 183 If You Lose Your Key 184 If Your Battery is Low or Dead 185 Vehicle Identification 188 Specifications 191 Bre...

Page 233: ...braking 57 break in guidelines 199 capacity fuel 93 care appearance 142 cleaning appearance care 142 clutch system 115 color label 190 compartment owner s manual 85 tool kit 84 component locations in...

Page 234: ...200 engine flooded 53 low oil pressure 178 number 189 oil 96 overheats 176 pinging 92 starting 51 stop switch 33 stopping 54 won t start 159 environment 156 final drive 109 flat tire 164 flooded engin...

Page 235: ...beam indicator 17 Honda contacting 215 Rider s Club 217 dealer 216 Honda Service Manual 210 horn button 35 identification vehicle 188 ignition cutoff system bank angle 53 side stand 51 ignition switch...

Page 236: ...47 load limits 47 loading guidelines 47 location components indicators controls 11 maintenance 81 lock steering 37 maintenance importance 68 periodic 72 record 79 safety 69 schedule 74 manual service...

Page 237: ...206 parking 59 pinging engine 92 plugs spark 117 pre ride inspection 43 problems unexpected 157 protective apparel 40 removal cylinder head cover 89 left muffler cover 90 seat 86 side cover 87 report...

Page 238: ...e cover removal 87 side stand 136 side stand ignition cutoff system 51 spark knock 92 spark plugs 117 specifications 191 speedometer 23 stand side 136 start button 33 starting engine 51 troubleshootin...

Page 239: ...ing 133 tool kit 84 training rider 2 42 transporting your motorcycle 155 tripmeter 24 trip reset switch 36 trouble unexpected 157 troubleshooting starting 157 turn signal indicators 17 vehicle identif...

Page 240: ...231 Memo 03 04 01 10 16 51 31MEC600_240...

Page 241: ...232 Memo 03 04 01 10 16 54 31MEC600_241...

Page 242: ...engine of your Honda can be the most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of cos...

Page 243: ...Reference Quick Reference VIN Frame No Engine No Frame No Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr 03 04 01 10 17 06 31MEC60...

Page 244: ...tems monthly page tires fluids lights freeplay fuses nuts bolts unleaded gasoline pump octane number 91 or higher Engine Oil API Service Classification SG or higher except oils labeled as energy conse...

Page 245: ...0 55R17M C 73V or or Quick Reference Quick Reference Tires Tire Pressure cold Spark Plugs ethylene glycol antifreeze silicate free for aluminum engines in 50 50 solution with Pro Honda HP Coolant or a...

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