Honda EG5000X Owner'S Manual Download Page 6

Page: 6 / 55

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MAINTENANCE

. 26

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The Importance of Maintenance

. 26

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Maintenance Safety

. 27

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Maintenance Schedule

. 28

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Engine Oil Change

. 29

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Air Cleaner Service

. 30

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Fuel Sediment Cup Cleaning

. 31

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Spark Plug Service

. 32

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Spark Arrester Maintenance

. 33

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STORAGE

. 34

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Storage Preparation

. 34

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Cleaning

. 34

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Fuel

. 34

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Coating the Engine Cylinder with Oil

. 37

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Storage Precautions

. 38

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Removal From Storage

. 38

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TRANSPORTING

. 39

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TROUBLESHOOTING

. 40

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TECHNICAL INFORMATION

. 42

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Emission Control System Information

. 42

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Air Index

. 45

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Specifications

. 46

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CONSUMER INFORMATION

. 47

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Dealer Locator Information

.47

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Customer Service Information

.47

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Honda Publications

.48

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Wiring Diagram

. 49

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INDEX

. 50

09/03/03 15:45:03 31ZC2770_005

Summary of Contents for EG5000X

Page 2: ...luded in this publication were in effect at the time of approval for printing Honda Motor Co Ltd reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever No part of this publication may be reproduced without written permission Keep this owner s manual handy so that you can refer to it at any time This owne...

Page 3: ...s intended to help you avoid damage to your generator other property or the environment We suggest you read the warranty policy to fully understand its coverage and your responsibilities of ownership The warranty policy is a separate document that should have been given to you by your dealer When your generator needs scheduled maintenance keep in mind that your Honda servicing dealer is specially ...

Page 4: ...fety information in a variety of forms including on the generator preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean be or if you don t follow instructions be or if you don t follow instructions be if you don t follow instructions such as IMPORTANT SAFETY INFORMATION Your safety and the safety of others are very important And using thi...

Page 5: ...2 Ground Terminal 13 Oil Alert System 13 Voltage Selector Switch Dual Voltage System 14 GENERATOR USE 15 Connections to a Building Electrical System 15 Ground System 15 Special Requirements 15 AC Applications 16 AC Operation 17 AC Receptacle Selection 18 High Altitude Operation 20 PRE OPERATION CHECK 21 Engine Oil 21 Refueling 22 Fuel Recommendations 23 STARTING THE ENGINE 24 STOPPING THE ENGINE 2...

Page 6: ...E 34 Storage Preparation 34 Cleaning 34 Fuel 34 Coating the Engine Cylinder with Oil 37 Storage Precautions 38 Removal From Storage 38 TRANSPORTING 39 TROUBLESHOOTING 40 TECHNICAL INFORMATION 42 Emission Control System Information 42 Air Index 45 Specifications 46 CONSUMER INFORMATION 47 Dealer Locator Information 47 Customer Service Information 47 Honda Publications 48 Wiring Diagram 49 INDEX 50 ...

Page 7: ...NS California type If a label comes off or becomes hard to read contact your Honda generator dealer for a replacement These labels warn you of potential hazards that can cause serious injury Read them carefully 09 03 03 15 45 16 31ZC2770_006 ...

Page 8: ...y Understand the use of all generator controls output receptacles and connections Be sure that anyone who operates the generator receives proper instruction Do not let children operate the generator without parental supervision Exhaust contains poisonous carbon monoxide a colorless and odorless gas Breathing carbon monoxide can cause loss of consciousness and may lead to death If you run the gener...

Page 9: ...alified electrician The exhaust system gets hot enough to ignite some materials Keep the generator at least 3 feet 1 meter away from buildings and other equipment during operation Do not enclose the generator in any structure Keep flammable materials away from the generator The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch t...

Page 10: ...CH ENGINE SERIAL NUMBER VOLTAGE SELECTOR SWITCH CARBURETOR DRAIN SCREW SEDIMENT CUP AC RECEPTACLES AC CIRCUIT BREAKER OIL FILLER CAP OIL DRAIN PLUG CHOKE LEVER FUEL VALVE LEVER CIRCUIT PROTECTORS STARTER GRIP 09 03 03 15 45 35 31ZC2770_009 ...

Page 11: ...Record the engine and frame serial numbers and date of purchase for your future reference Refer to these serial numbers when ordering parts and when making technical or warranty inquiries see page Frame serial number Engine serial number Date of purchase 47 09 03 03 15 45 40 31ZC2770_010 ...

Page 12: ...rt and stop the engine Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter To stop the engine To start and run the engine To start the engine pull the starter grip lightly until you feel resistance then pull briskly in the direction of the arrow as shown below 09 03 03 15 45 48 31ZC2770_011 ...

Page 13: ... to flow from the fuel tank to the carburetor Be sure to return the fuel valve lever to the OFF position after stopping the engine The choke is used to provide proper starting mixture when the engine is cold It can be opened and closed by operating the choke lever manually Move the choke lever to the CLOSED position to enrich the mixture for cold starting 09 03 03 15 45 55 31ZC2770_012 ...

Page 14: ...nd does not exceed the rated load capacity of the AC circuit before switching the AC circuit breaker ON again The AC circuit breaker may be used to switch the generator AC power ON or OFF The circuit protectors will automatically switch OFF if there is a short circuit or a significant overload of the generator at the 120V 20A 120V 30A locking plug or 120 240V 20A locking plug receptacle If a circu...

Page 15: ...cal agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator If the engine stops and will not restart check the engine oil level see page before troubleshooting in other areas The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase Before the oil level in the crankcase can fall below a safe l...

Page 16: ...onnected to the 4 prong receptacle the switch must be in the 120 240V position If only a 120V appliance is being connected to any of the 120V 3 prong receptacles select the 120V ONLY position ONLY the 120V receptacles can be used Do not use the 120 240V receptacle in this position Rated power will be available at the 30A 120V locking plug receptacle The 120V and 120 240V receptacles can be used si...

Page 17: ...ng jurisdiction Honda portable generators have a system ground that connects generator frame components to the ground terminals in the AC output receptacles The system ground is not connected to the AC neutral wire If the generator is tested by a receptacle tester it will not show the same ground circuit condition as for a home receptacle If the generator is used at a construction site there may b...

Page 18: ...Never exceed the maximum power rating of the generator Power levels between rated and maximum may be used for no more than 30 minutes Limit operation requiring maximum power to 30 minutes Maximum power is For continuous operation do not exceed the rated power Rated power is The total power requirements VA of all appliances connected must be considered Appliance and power tool manufacturers usually...

Page 19: ... using the 120 240V receptacle then select the 120V ONLY position Plug in the appliance Switch ON the AC circuit breaker Most motorized appliances require more than their rated wattage for startup Do not exceed the current limit specified for any one receptacle If an overloaded circuit causes the AC circuit breaker to switch OFF reduce the electrical load on the circuit wait a few minutes and then...

Page 20: ...Receptacle 4 and 5 comprise one 240 volt receptacle with two powered terminals When the voltage selector switch is in the 120V ONLY position the power producing circuits operate in parallel sharing the total load connected to receptacles 1 2 3 and 4 This generator is equipped with two power generating circuits When the voltage selector switch is in the 120V 240V position each of the two power prod...

Page 21: ...n any receptacle does not exceed its available power shown in the preceding table and the total load does not exceed 37 5 amps When the voltage selector switch is in the 120V 240V position you must balance the load Divide the load between the two sets of receptacles shown below Balancing is necessary because each set of receptacles is powered by only one power producing circuit that can produce a ...

Page 22: ... This engine when operated at high altitude with the carburetor modifications for high altitude use will meet each emission standard throughout its useful life Even with carburetor modification engine horsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The ef fect of altitude on horsepower will be greater than this if no carburetor modification is made When the ca...

Page 23: ...stroke motor oil that m e e t s o r e x c e e d s t h e requirements for API service classification SJ or later or equivalent Always check the API SERVICE label on the oil container to be sure it includes the letter SJ or later or equivalent SAE 10W 30 is recommended for general all temperature use Other viscosities shown in the chart may be used when the average temperature in your area is within...

Page 24: ...ll fuel when filling your fuel tank Damage caused by spilled fuel is not covered under warranty Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately Never refuel the engine inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc After refueling reinstal...

Page 25: ...s and corrosion inhibitors Use of fuels with content of ethanol or methanol greater than shown above may cause starting and or performance problems It may also damage metal rubber and plastic parts of the fuel system Engine damage or performance problems that result from using a fuel with percentages of ethanol or methanol greater than shown above are not covered under warranty If your equipment w...

Page 26: ...ing this generator less than 3 feet 1 meter from a building or other obstruction can cause overheating and damage the generator For proper cooling allow at least 3 feet 1 meter of empty space above and around the generator Refer to AC APPLICATIONS see page for connecting loads to the generator Perform the PRE OPERATION CHECK see page Make sure that the AC circuit breaker is in the OFF position The...

Page 27: ...normal use To stop the engine in an emergency turn the engine switch to the OFF position Turn the AC circuit breaker to the OFF position Turn the engine switch to the OFF position Turn the fuel valve lever to the OFF position 1 1 2 3 09 03 03 15 47 33 31ZC2770_026 ...

Page 28: ...aintenance schedule routine inspection procedures and simple maintenance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your generator under severe condit...

Page 29: ...you can decide whether or not you should perform a given task Make sure the engine is off before you begin any maintenance or repairs This will eliminate several potential hazards Operate outside away from open windows or doors Let the engine and exhaust system cool before touching Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you have the to...

Page 30: ...every 500 Hrs 2 Every 2 years Replace if necessary 2 Service more frequently when used in dusty areas These items should be serviced by your Honda servicing dealer unless you have the proper tools and are mechanically proficient Refer to the Honda shop manual for service procedures For commercial use log hours of operation to determine proper maintenance intervals Failure to follow this maintenanc...

Page 31: ...hten the plug securely Refill with the recommended oil see page and check the oil level Wash your hands with soap and water after handling used oil Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take it in a sealed container to your local service station or recycling center for reclamation Do not throw it in the trash pour it on the ground or po...

Page 32: ...force dirt into the fibers Replace the paper element if it is excessively dirty Soak the element in clean engine oil and squeeze out the excess oil The engine will smoke during initial start up if too much oil is left in the foam Foam element Wash the element in a solution of household detergent and warm water then rinse thoroughly or wash in non flammable or high flash point solvent Allow the ele...

Page 33: ...etor If the engine has not been run for a long time the sediment cup should be cleaned Clean the sediment cup O ring and filter in non flammable or high flash point solvent Turn the fuel valve lever to the OFF position Remove the sediment cup O ring and filter Reinstall the filter O ring and sediment cup Turn the fuel valve lever ON and check for leaks 1 2 3 4 09 03 03 15 48 24 31ZC2770_032 ...

Page 34: ... Be careful not to touch the muffler Use a spark plug wrench to remove the spark plug Remove the spark plug cap Clean any dirt from around the spark plug base W16EPR U DENSO BPR5ES NGK Inspect the spark plug Replace it if the electrodes are worn or if the insulator is cracked chipped or fouled Measure the plug gap with a wire type feeler gauge Correct as necessary by carefully bending the side ele...

Page 35: ...l before proceeding Never use spark plugs which have an improper heat range Use only the recommended spark plugs or equivalent The spark plug must be securely tightened An improperly tightened spark plug can become very hot and could damage the engine If installing a new spark plug tighten 1 2 turn after the spark plug seats to compress the washer If reinstalling a used spark plug tighten 1 8 1 4 ...

Page 36: ...ng on the region where you operate your equipment fuel formulations may deteriorate and oxidize rapidly Fuel deterioration and oxidation can occur in as little as 30 days and may cause damage to the carburetor and or fuel system Please check with your servicing dealer for local storage recommendations The length of time that gasoline can be left in your fuel tank and carburetor without causing fun...

Page 37: ...line and add gasoline stabilizer Fill with fresh gasoline and add gasoline stabilizer Drain the carburetor float bowl page 36 Drain the fuel sediment cup page 31 Fill with fresh gasoline and add gasoline stabilizer We recommend filling the fuel tank for long term storage in oder to minimize the accumulation of moisture in the fuel tank Drain the carburetor float bowl page 36 Drain the sediment cup...

Page 38: ...RAIN SCREW Turn the fuel valve lever to the OFF position Drain the carburetor by loosening the drain screw Drain the gasoline into a suitable container Allow the gasoline to drain completely and then install the sediment cup see page Remove the sediment cup see page and then turn the fuel valve lever to the ON position Place a suitable gasoline container below the sediment cup and use a funnel to ...

Page 39: ...he starter grip several times to distribute the oil in the cylinder Reinstall the spark plug Slowly pull the starter grip until resistance is felt At this point the piston is coming up on its compression stroke and both the intake and exhaust valves are closed Storing the engine in this position will help to protect it from internal corrosion Return the starter grip gently 1 2 3 4 5 32 09 03 03 15...

Page 40: ...ty of leakage If possible avoid storage areas with high humidity because that promotes rust and corrosion Also avoid any area with a spark producing electric motor or where power tools are operated Select a well ventilated storage area away from any appliance that operates with a flame such as a furnace water heater or clothes dryer If the cylinder was coated with oil during storage preparation th...

Page 41: ...ING TRANSPORTING When transporting the generator turn the engine switch and the fuel valve OFF Keep the generator level to prevent fuel spillage Fuel vapor or spilled fuel may ignite 09 03 03 15 49 26 31ZC2770_040 ...

Page 42: ...ary see page 32 Is fuel reaching the carburetor To check 1 Turn the fuel valve lever OFF and loosen the drain screw 2 Turn the fuel valve lever ON Fuel should flow from the around the drain screw If the engine still does not start take the generator to an authorized Honda generator dealer Is there fuel in the tank Is there enough oil in the engine Is the spark plug in good condition YES YES YES NO...

Page 43: ...an authorized Honda generator dealer Replace the electrical ap pliance or equipment Take the electrical ap pliance or equipment to an electrical shop for repair Is the AC circuit breaker ON Check the electrical ap pliance or equipment for any defects NO YES DEFECTS NO DEFECTS 09 03 03 15 49 36 31ZC2770_042 ...

Page 44: ...rocarbons Removal or alteration of any part of the intake fuel or exhaust systems Altering or defeating the governor linkage or speed adjusting mechanism to cause the engine to operate outside its design parameters Tampering with or altering the emission control system may increase emissions beyond the legal limit Among those acts that constitute tampering are EPA and California regulations requir...

Page 45: ...following symptoms have your engine inspected and repaired by your servicing dealer Hard starting or stalling after starting Rough idle Misfiring or backfiring under load Afterburning backfiring Black exhaust smoke or high fuel consumption 09 03 03 15 49 47 31ZC2770_044 ...

Page 46: ... quality may impair the effectiveness of your emission control system A manufacturer of an aftermarket part assumes the responsibility that the part will not adversely affect emission performance The manufacturer or rebuilder of the part must certify that use of the part will not result in a failure of the engine to comply with emission regulations Follow the Maintenance Schedule on page Remember ...

Page 47: ...mission durability period The descriptive term indicates the useful life period for the engine s emission control system See your Emission Control System Warranty for additional information The bar graph is intended to provide you our customer the ability to compare the emissions performance of available engines The lower the Air Index the less pollution An Air Index Information label is applied t...

Page 48: ... California type AN type California type AC type W16EPR U DENSO BPR5ES NGK Transistor magneto Forced air 3 600 rpm 8 0 1 3 2 2 5 in 82 0 64 0 mm 20 6 cu in 337 cm 19 1 in 485 mm 19 6 in 497 mm GX340K1 1 2 US qt 1 1 L 1 61 US gal 6 1 L Model Type Power product description code Length Width Height Dry mass weight Model Engine type Displacement Bore x stroke Compression ratio Engine speed Cooling sys...

Page 49: ...se discuss it with the dealership s management The Service Manager or General Manager can help Almost all problems are solved in this way Call 800 426 7701 or visit our web site www hondapowerequipment com dealerlocator American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta Georgia 30005 8847 Model and serial number see page Name of dealer who ...

Page 50: ...292 5395 or visit www hondapowerequipment com own htm This manual provides complete illustrated parts lists Available through your Honda dealer Your authorized Honda power equipment dealer offers a wide selection of accessories optional equipment to make your generator even more useful Visit www hondapowerequipment com products accessories and click on Generators and Welders to see the entire cata...

Page 51: ...49 WIRING DIAGRAM 09 03 03 15 50 37 31ZC2770_050 ...

Page 52: ...GENERATOR USE 15 AC Applications 16 AC Operation 17 AC Receptacle Selection 18 Connections to a Building Electrical System 15 Ground System 15 High Altitude Operation 20 Special Requirements 15 MAINTENANCE 26 Air Cleaner Service 30 Engine Oil Change 29 Fuel Sediment Cup Cleaning 31 Maintenance Safety 27 Maintenance Schedule 28 Spark Arrester Maintenance 33 Spark Plug Service 32 The Importance of M...

Page 53: ...rage Preparation 34 Cleaning 34 Coating the Engine Cylinder with Oil 37 Fuel 34 Storage Precautions 38 Removal From Storage 38 TECHNICAL INFORMATION 42 Air Index 45 Emission Control System Information 42 CONSUMER INFORMATION 47 Customer Service Information 47 Dealer Locator Information 47 Honda Publications 48 Specifications 46 Wiring Diagram 49 TRANSPORTING 39 TROUBLESHOOTING 40 09 03 03 15 50 43...

Page 54: ...52 MEMO 09 03 03 15 50 45 31ZC2770_053 ...

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