Honda Dream DX CD110 Owner'S Manual Download Page 39

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Honda Motorcycle & Scooter India Pvt. Ltd.

CD110 Dream DX

MAINTENANCE SCHEDULE

Perform the pre-ride Inspection (Ref. page 28) at each scheduled maintenance period.
I:INSPECT AND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY
C:CLEAN R:REPLACE A:ADJUST L:LUBRICATE.

The following Maintenance Schedule specifies all maintenance required to keep your

vehicle in peak operating condition. Maintenance work should be performed in accordance

with standards and specifications of Honda by properly trained and equipped technicians.

Your Honda dealer meets all of these requirements.
* Should be serviced by your Honda dealer, unless the owner has the proper tools and

service data and is mechanically qualified. Refer to the Official Honda Shop Manual.

** In the interest of safety, we recommend these items be serviced only by your Honda

dealer.

Honda recommends that your Honda dealer should road test your vehicle after each

periodic maintenance is carried out.
NOTES: (1) At higher odometer reading, repeat at the frequency interval established here.

(2) Service more frequently when riding in unusually wet or dusty areas.

(3) Service more frequently when riding in rain or at full throttle.

(4) Replacement requires mechanical skill.

Summary of Contents for Dream DX CD110

Page 1: ...IDE THE VEHICLE As you read this manual you will find information that is preceded by a symbol This information is intended to help you avoid damage to your vehicle other property or the environment When service is required remember that your Honda dealer knows your vehicle If you have the required mechanical know how and tools your dealer can supply you an official Honda shop manual on paid basis...

Page 2: ...y special attention to the safety messages that appear throughout the manual This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold All information in this publication is based on the latest production information available at the time of approval for printing Honda Motor Co Ltd reserves the right to make changes at any time without notic...

Page 3: ...strument and Indicators 10 MAJOR COMPONENTS 12 Important information to operate this vehicle Brakes 12 Clutch 15 Fuel 16 Page Evaporative Emission Control System 18 Engine Oil 19 Tyres 20 ESSENTIAL INDIVIDUAL COMPONENTS 23 Ignition Switch 23 Right Handlebar Control 24 Left Handlebar Controls 24 FEATURES 25 Not required for operation Steering Lock 25 Right Side Cover 26 Left Side Cover 26 Storage C...

Page 4: ...cautions 34 Maintenance Schedule 35 Tool Kit 38 Color Code 38 Engine Oil 38 Crankcase Breather 40 Spark Plug 41 Valve Clearance 42 Idle Speed 44 Page Throttle Operation 44 Air Cleaner 45 Drive Chain 46 Front and Rear Suspension 51 Side Stand 51 Wheel Removal 51 Brake Shoe Wear 55 Battery 55 Fuse Replacement 57 Brakelight Switch Adjustment 59 Bulb Replacement 60 CLEANING 63 STORAGE GUIDE 65 Storage...

Page 5: ...igh temperature for the chemical reactions to take place It can set on fire any combustible materials that come near it Mark your vehicle away from high grasses dry leaves or other flammables A defective catalytic converter contributes to air pollution and can impair your engine s performance Follow these guidelines to protect your motorcycle s catalytic converter Always use unleaded petrol Even a...

Page 6: ...hicle You must use your own good judgment You will find important safety information in a variety of forms including Safety labels on the vehicle Safety messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions You CAN be KILLED or SERIOUSLY HURT if you don t follo...

Page 7: ...d other protective gear page 4 Make Yourself Easy to be Visible Some drivers do not see vehicles because they are not looking for them To make yourself more visible wear bright reflective clothing position yourself so other drivers can see you signal before turning or changing lanes and use your horn when it will help others notice you Ride Within Your Limits Pushing the limits is another major ca...

Page 8: ...always wear a helmet eye protection and other protective apparel when you ride Helmet and Eye Protection Your helmet is your most important piece of riding gear because it offers the best protection against head injuries A helmet should fit your head comfortably and securely A bright coloured helmet can make you more noticeable in traffic as can reflective strips An open face helmet offers some pr...

Page 9: ... and modifications Loading How much weight you put on your vehicle and how you load it are important to your safety Anytime you ride with a pillion rider or cargo you should be aware of the following information WARNING Overloading or improper loading can cause a crash and you can be seriously hurt or killed Follow all load limits and other loading guidelines in this manual Load Limits Following a...

Page 10: ...on Honda accessories can make your vehicle unsafe Before you consider making any modifications or adding an accessory be sure to read the following information WARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding accessories and modifications Accessories We strongly recommend that you u...

Page 11: ...ation Such changes could seriously impair your vehicle s handling stability and braking making it unsafe to ride Removing or modifying your lights mufflers emission control system or other equipment can also make your vehicle illegal ANTI THEFT TIPS 1 Always lock the steering 2 Never leave the key in the ignition switch This sounds simple but people do forget 3 Be sure the registration information...

Page 12: ...td 8 CD110 Dream DX Rear view mirror Rear view mirror Clutch lever Turn signal switch Horn button Fuel filler cap Fuel gauge Throttle grip Front brake lever Speedometer Headlight dimmer switch Ignition switch Starter button PARTS LOCATION ...

Page 13: ...er cap Dipstick 9 Reflector 2 Rear brake pedal 10 Fuel knob 3 Foot peg 11 Air cleaner 4 Pillion rider foot peg 12 Rear carrier 5 Storage compartment 13 Side stand 6 Battery 14 Centre stand 7 Main fuse 15 Engine oil drain plug 8 Kick starter 16 Gearshift pedal 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 12 ...

Page 14: ...or 6 Neutral Indicator 1 2 3 4 5 6 SERIAL NUMBERS The frame and engine serial numbers are required when registering your vehicle They may also be required by your dealer when ordering replacement parts The Frame Number 1 is stamped on the right side of the steering head The Engine Number 2 is stamped on the left side of the crankcase Record the numbers here for your reference FRAME NO ____________...

Page 15: ... signal indicator green Flashes when any of the turn signal operates 6 Neutral indicator green Indicate when the transmission is in neutral 2 1 Fuel Meter When the gauge needle enters the Red Band 2 it shows the less fuel in the tank Turn the fuel knob to the RES position and you should refill the tank as soon as possible The amount of fuel left in the tank with the vehicle set upright when the ne...

Page 16: ... turning the nut counterclockwise will increase freeplay Make sure the cut out on the adjusting nut is seated on the Brake Arm Pin 3 after making final freeplay adjustment 2 3 MAJOR COMPONENTS Important Information to operate this vehicle BRAKES Front Brake Drum Drum CBS Brakes are items of personal safety and should always be maintained in proper adjustment The distance the front brake lever or r...

Page 17: ...urn the adjuster nut A to adjust the front lever freeplay 3 While pushing the brake arm by hand pushing direction turn the adjuster nut B 3 until a gap between brake arm and Brake Arm Pin 2 4 become 1 mm or below 4 Confirm that there is no gap between brake arm and Brake Arm Pin 1 5 5 Push the brake arm by hand to confirm that it has freeplay and front wheel rotate smoothly A B 1 Brake Arm 2 Adjus...

Page 18: ...efore the brake starts to take hold Freeplay should be 20 30 mm 0 8 1 2 in 3 If adjustment is necessary turn the rear brake Adjusting Nut 2 Make sure the cut out on the adjusting nut is seated on the Brake Arm Pin 3 after making final free play adjustment 1 Rear Brake Pedal 2 3 2 Adjusting nut A Decrease freeplay B Increase freeplay 3 Brake arm pin 4 Apply the brake several times and check for fre...

Page 19: ...ep Gradually release the clutch lever and open the throttle The vehicle should begin to move smoothly and accelerate gradually A B 3 2 2 Lock nut 3 Adjusting nut A Decrease Freeplay B Increase Freeplay Other Checks Make sure the brake rod brake arm spring and fasteners are in good condition CLUTCH Clutch adjustment may be required if the vehicle stalls when shifting into gear or tends to creep or ...

Page 20: ...uretor OFF With the fuel knob in the OFF position fuel cannot flow from the tank to the carburetor Turn the knob to OFF position whenever the vehicle is not in use RES With the fuel knob in the RES position fuel will flow from the reserve fuel supply to the carburetor Use the reserve fuel only when the main supply is gone Refill the tank as soon as possible after switching to RES The reserve fuel ...

Page 21: ...d petrol with a research octane number of 88 or higher We recommend that you use unleaded petrol because it produces fewer engine and spark plug deposits and extends the life of exhaust system components Fuel Tank The fuel tank capacity including the reserve supply is 8 0 L 2 11 US gal 1 76 Imp gal To open the Fuel Fill Cap 1 slide the fuel cap key shutter insert the Ignition Key 2 and turn it clo...

Page 22: ... used problem such as hard starting poor performance etc may occur If you notice any undesirable operating symptoms while using a petrol that contains alcohol try another station or switch to another brand of petrol When a problem resulting from the use of petrol containing alcohol occurs contact your Honda dealer 1 EVAPORATIVE EMISSION CONTROL SYSTEM This vehicle is equipped with evaporative emis...

Page 23: ...hicle on its center stand on level ground 3 After 2 3 minutes remove the oil filler cap dipstick wipe it clean and reinsert the oil filler cap dipstick without screwing it in Remove the oil filler cap dipstick The oil level should be between the upper and lower level marks on the oil filler cap dipstick 4 If required add the specified oil up to the upper level mark Do not overfill 5 Reinstall the ...

Page 24: ...ll instructions in the owner s manual regarding tyre inflation and maintenance under inflated tyres wear unevenly adversely affect handling and are more likely to fail from being overheated Over inflated tyres make your motorcycle ride harshly are more prone to damage from road hazards and wear unevenly We recommend that you visually check your tyres before every ride and use gauge to measure air ...

Page 25: ... tubeless tyre releases slow air leak when punctured by a nail or other similar object For this reason even though they remain fully inflated it is important to regularly check the tyre for embedded objects Inspection Whenever you check the tyre pressures you should also examine the tyre treads and sidewalls for wear damage and foreign objects Look for Bumps or bulges in the side of the tyre or th...

Page 26: ...cause a crash in which you can be seriously hurt or killed Always use the size and type of tyres recommended in this owner s manual WARNING Tyre Repair If a tubeless tyre is punctured or damaged Please visit nearest tyre manufacture dealer and follow his recommendation of repair or replacement Tyre Replacement Repair Replacement of tubeless tyre by unauthorized person may render the tyre useless o...

Page 27: ...on Switch Key Position Function Key Removal LOCK steering lock Steering is Locked Engine and lights cannot be operated Key can be removed OFF Engine and lights cannot be operated Key can be removed ON Engine can be operated Turn signal and horn can be operated The Headlight taillight position light and meter lights glow only when the engine is running Key cannot be removed ...

Page 28: ... pressed the starter motor cranks the engine See page 29 for the starting procedure LEFT HANDLEBAR CONTROLS Automatic Headlamp ON AHO Compliance This means that the Headlamp will get ON as soon as the engine is started There is no switch to turn OFF the Headlamp while riding Automatic Headlamp ON feature of your vehicle helps other to recognize your vehicle position in foggy dusty environment cond...

Page 29: ...ey to OFF Do not turn the key to LOCK while riding the vehicle this may result in loss of vehicle control 1 Ignition Key A Push In B Turn to LOCK C Turn to OFF 1 2 3 1 Headlight Dimmer Switch 1 Push the dimmer switch to HI to select high beam or to LO to select low beam Turn Signal Switch 2 Move to L to signal a left turn R to signal a right turn Press to turn off the signal Horn Button 3 Press th...

Page 30: ...e Grommet 2 and Lug 3 as shown the illustration Installation Installation can be done in the reverse order of removal LEFT SIDE COVER The left side cover must be removed for air cleaner maintenance Removal 1 Remove the left side cover Screw 1 2 Carefully pull the Left Side Cover 2 out from the Grommet 3 and Lug 4 as shown the illustration Installation Installation can be done in the reverse order ...

Page 31: ... this compartment While washing your vehicle be careful not to flood this area with water REAR CARRIER Avoid carrying an excessive load on rear carrier and keep within specified load limits Maximum weight capacity on rear carrier 3 Kg 6 6 lbs 1 2 B A 1 To move the headlight assembly loosen the Bolt 1 Tighten the bolt after adjustment Obey local laws and regulations 1 HEADLIGHT AIM VERTICAL ADJUSTM...

Page 32: ...every ride and correct any problems 5 Drive chain check condition and slackness page 46 Adjust and lubricate if necessary 6 Throttle check for smooth opening and full closing in all steering positions 7 Clutch check operation and adjust if necessary page 15 8 Lights and horn check these turn signals indicators and horn function properly STARTING THE ENGINE Always follow the proper starting procedu...

Page 33: ...ll the choke lever 1 up all the way to Fully ON A 2 a Using the electric starter Withthethrottleslightlyopen pressthe starter button b Using the kickstarter pedal Lightly depress the kickstarter until resistance is felt Then let the kickstarter return to the top of its stroke With the throttle slightly open operate the kickstarter Kick from the top of the stroke through to the bottom with a rapid ...

Page 34: ...nd responds to the throttle when the choke lever is at fully OFF C FLOODED ENGINE Using starter button If the engine fails to start after repeated attempts it may be flooded with excess fuel To clear a flooded engine turn the ignition switch to ON and move the choke lever to fully OFF C Open the throttle fully and crank the engine for 5 seconds If the engine starts quickly close the throttle then ...

Page 35: ...d depress gearshift pedal to shift into 1st low gear 3 Slowly release the clutch lever and at the same time gradually increase engine speed by opening the throttle Coordination of the throttle and clutch lever will assure a smooth positive start 4 When the vehicle attains a moderate speed close the throttle pull in the clutch Lever and shift to 2nd gear by raising the gearshift pedal This sequence...

Page 36: ...For your safety exercise extreme caution when braking accelerating or turning When descending a long steep grade use engine compression braking by down shifting with intermittent use of both brakes Continuous brake application can overheat the brakes and reduce their effectiveness Riding with your foot resting on the brake pedal or your hand on the brake lever may actuate the brake light giving a ...

Page 37: ... use If your vehicle overturns or becomes involved in a crash be sure your Honda dealer inspects all major parts even if you are able to make some repairs Improperly maintaining this vehicle or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual ...

Page 38: ...l to clean parts Keep cigarettes sparks and flames away from the battery and all fuel related parts Remember that your Honda dealer knows your vehicle best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement WARNING Failure to properly follow maintenance instructions and precauti...

Page 39: ...uipped technicians Your Honda dealer meets all of these requirements Should be serviced by your Honda dealer unless the owner has the proper tools and service data and is mechanically qualified Refer to the Official Honda Shop Manual In the interest of safety we recommend these items be serviced only by your Honda dealer Honda recommends that your Honda dealer should road test your vehicle after e...

Page 40: ...N C C C C C C THROTTLE OPERATION I I I I I I I I 44 AIR CLEANER NOTE 2 R 45 CRANKCASE BREATHER NOTE 3 C C C C C C C 40 SPARK PLUG I R I R I R 41 VALVE CLEARANCE I I I I I I I 42 ENGINE OIL I R R R R R R R R 38 ENGINE OIL STRAINER SCREEN C C C ENGINE OIL CENTRIFUGAL FILTER C C ENGINE IDLE SPEED I I I I I I I I 44 SECONDARY AIR SUPPLY SYSTEM I I The vehicle must be serviced at every 4000 kms or with...

Page 41: ...OLTAGE I I I I I I I I I BRAKE SHOES WEAR I I I I I I I I 55 BRAKE SYSTEM I I I I I I I I I 12 15 BRAKE LIGHT SWITCH I I I I I I I 59 HEADLIGHT AIM I I I I I I I 27 LIGHTS HORN I I I I I I I I CLUTCH SYSTEM I I I I I I I I I 15 SIDE STAND I I I I I I I 51 SUSPENSION I I I I I I I 51 NUTS BOLTS FASTENERS 1 1 1 I I WHEELS TYRES I I I I I I I I 20 51 STEERING HEAD BEARINGS I I I I The vehicle must be...

Page 42: ...he color table is attached below It is useful during ordering the replacement parts S No Color Color code 1 Black NH1 2 Imperial Red Metallic R355M 3 Geny Grey Metallic NHA04M 4 Athletic Blue Metallic PB396M The above color code table helps in providing the correct color part as per your vehicle color ENGINE OIL Refer to the Safety Precautions on page 34 Engine Oil Good engine oil has many desirab...

Page 43: ... of engine oil should be based on average atmospheric temperature in your riding area The following provides a guide to the selection of the proper grade or viscosity of oil to be used at various atmospheric temperatures Used engine oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods Although this is unlikely unless you handle used oil on a daily basis NOTIC...

Page 44: ... oil approximately 0 8 L 0 8 US qt 0 7 Imp qt 5 Install the oil filler cap dipstick 6 Start the engine and let it idle for 3 5 minutes 7 2 3 minutes after stopping the engine check oil level with dipstick It should be on upper level mark of the dipstick with vehicle standing upright confirm level ground Make sure there are no oil leaks CRANKCASE BREATHER Refer to the Safety Precautions on Page 34 ...

Page 45: ... spark plug base Remove the spark plug using a spark Plug Wrench 2 and Spanner 3 furnished in the tool kit 3 Inspect the electrodes and center porcelain for deposits erosion or carbon fouling If the erosion or deposit is heavy replace the plug Clean a carbon or wet fouled plug with a plug cleaner otherwise use a wire brush 4 Check the Spark Plug Gap 4 using a wire type feeler gauge If adjustment i...

Page 46: ... avoid pinching any cables or wires VALVE CLEARANCE Refer to the Safety Precautions on Page 34 Should be serviced by your Honda dealer unless the owner has the proper tools and service data and is mechanically qualified Refer to the Official Honda Shop Manual Excessive valve clearance will cause noise and eventual engine damage Little or no clearance will prevent the valve from closing and cause v...

Page 47: ...ke If they are tight and the valves are open rotate the flywheel 360 degree and realign the T mark to the index mark Check the clearance of both valves by inserting a Feeler Gauge 4 between the Adjusting Screw 5 and the valve stem Clearance should be Intake 0 10 mm 0 004 in Exhaust 0 15 mm 0 006 in If it is necessary to make an adjustment loosen the Adjusting Screw Lock Nut 6 and turn the adjustin...

Page 48: ...A B B IDLE SPEED Refer to the safety precautions on page 34 The engine must be at normal operating temperature for accurate idle speed adjusting 10 minutes of stop and go riding is sufficient Do not attempt to compensate for faults in other systems by adjusting idle speed See your Honda dealer for regularly scheduled carburetor adjustments 1 Warm up the engine shift to neutral and place the vehicl...

Page 49: ...air or any solvent viscous oil will be lost and as the base element is coarse paper dust may enter along with air which will damage the engine 7 Replace the air cleaner element if it is excessively dirty torn or damage Use Honda genuine air cleaner element specified for your model Using the wrong Honda air cleaner element or a non Honda air cleaner element which is not of equivalent quality may ca...

Page 50: ...quent maintenance will be necessary Inspection 1 Turn the engine OFF place the vehicle on its side stand and shift the transmission into neutral 2 Remove the Inspection Cap 1 Move the chain up and down with your finger Drive chain slack should be adjusted approximately to allow the following vertical movement by hand Chain slack should be 25 35 mm 0 98 1 38 in 2 1 3 Rotate the rear wheel Stop Chec...

Page 51: ...mage Replace if necessary Damaged sprocket Worn sprocket Teeth Teeth Replace Replace Normal sprocket Teeth GOOD If the drive chain or sprockets are excessive worn or damaged they should be replaced Never use a new chain with worn sprockets rapid chain wear will result Installation Lower case 5 First install into the swingarm by widening the front side of lower case byhand into the stay on swing ar...

Page 52: ...drive chain requires adjustment the procedure is as follows 1 Place the vehicle on its center stand with the transmission in neutral and the ignition switch OFF 2 Loosen the Rear Axle Nut 1 and Sleeve Nut 2 3 Loosen the Drive Chain Lock Nuts 6 4 Turn both Drive Chain Adjusting Nuts 3 an equal number of turns until the correct drive chain slack is obtained Turn the adjusting nuts clockwise to tight...

Page 53: ...eel to adjust drive chain slack Check rear brake pedal freeplay and adjust as necessary page 14 Cleaning and Lubrication This vehicle is equipped with seal type chain hence proper care needs to be taken during its cleaning and lubrication When the drive chain becomes dirty it should be cleaned prior to lubrication 1 With the engine OFF remove the drive chain cases page 47 2 For drive chain cleanin...

Page 54: ...el 2 Index Mark 3 Drive Chain Adjuster 4 Red Zone For chain replacement visit your nearest Honda dealer NOTICE 3 4 2 1 Improper maintenance of chain can lead to premature wear of sprockets and chain drive NOTICE Drive Chain Wear Check the Drive Chain Wear Indicator Label 1 attached on the left swingarm If the Index Marks 2 of the Drive Chain Adjuster 3 reaches Red Zone 4 of the indicator label rep...

Page 55: ...tightness SIDE STAND Refer to the Safety Precautions on page 34 Check the Side Stand Spring 1 for damage and loss of tension and the side stand assembly for freedom of movement If the side stand is squeaky or stiff clean the pivot area and lubricate the pivot bolt with clean engine oil WHEEL REMOVAL Refer to the Safety Precautions on page 34 Front Wheel Removal for Drum Drum CBS 1 Place the vehicl...

Page 56: ... the Slot 9 in the brake panel 3 Tighten the front axle nut to the specified torque Front axle nut torque 54 N m 5 5 kgf m 40 lbf ft Front Brake Cable 4 Combi Brake Cable 8 from the Brake Arm 5 5 Remove the Front Axle Nut 9 6 Remove the Front Axle Shaft 10 and the wheel 8 Tang 9 Slot 8 9 1 Speedometer Cable 2 Tab 3 Front Brake Adjusting Nut 4 Front Brake Cable 5 Brake Arm 6 Adjusting Nut A 7 Adjus...

Page 57: ...s of braking capacity Rear Wheel Removal 1 Place the vehicle on its center stand 2 Remove the drive chain cases page 47 3 Remove the rear Brake Adjusting Nut 1 Disconnect the Brake Rod 2 from the Brake Arm 3 4 Disconnect the Brake Stopper Arm 4 from the brake panel by removing the Cotter Pin 5 Stopper Arm Nut 6 5 Loose the Drive Chain Lock Nuts 8 and Drive Chain Adjusting Nut 7 6 Remove the Rear A...

Page 58: ...ecified torque Rear axle nut torque 54 N m 5 5 kgf m 40 lbf ft Sleeve nut torque 44 N m 4 5 kgf m 32 lbf ft Brake stopper arm nut torque 22 N m 2 2 kgf m 16 lbf ft Adjust the brake page 13 and drive chain page 48 After installing the wheel apply the brake several times and then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely Always repl...

Page 59: ...ance free sealed type If your battery seems weak and or is leaking electrolyte causing hard starting or other electrical troubles contact your Honda dealer or battery manufacturer 4 4 1 1 3 3 2 2 NOTICE Your battery is maintenance free type and can be permanently damaged if the cap strip is removed This symbol on the battery means that this product must not be treated as household waste NOTICE Bat...

Page 60: ...ry gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you Wear protective clothing and a face shield or have a skilled mechanic do the battery maintenance Keep children away from the battery Installation 1 Reinstall in the reverse order of removal Be sure to connect the positive terminal first then ...

Page 61: ...stem or a fire may result causing a dangerous loss of lights or engine power Fuse holder The fuse holder located near the battery The specified fuse is 7A 1 Turn the ignition switch OFF before checking or replacing the fuses to prevent an accidental short circuit 2 Remove the right side cover page 26 3 Open the Fuse Holder 1 4 Pull out the old fuse and install a new fuse The Spare Fuse 2 is attach...

Page 62: ...ich prevent fuse from coming out you could bend them and cause poor contact with the new fuse A loose fuse could cause damage to the electrical system and even start a fire If the replacement fuse of the same rating burns out in a short time there is probably a serious electrical problem on your vehicle leave the blown fuse in that circuit and have your vehicle checked by your Honda dealer MAIN FU...

Page 63: ...ions on page 34 Check the operation of the brakelight switch 1 at the right side behind the engine from time to time Adjustment is done by turning the Adjusting Nut 2 Turn the nut in the clockwise direction A if the switch operates too late and in counterclockwise direction B if the switch operates too soon 1 4 2 3 1 B A 2 1 Main Fuse 2 Wire Connector 3 Relay Comp Start Self Drum 4 Spare Main Fuse...

Page 64: ... cloth moistened with alcohol to prevent its early failure Be sure to turn the ignition switch OFF when replacing the bulb Do not use bulbs other than those specified After installing a new bulb check that the light operates properly 1 2 3 4 2 2 POSITION LIGHT BULB Refer to the Safety Precautions on page 34 1 Remove the Front Cowl 1 mounting Screws 2 3 nos 2 Remove the front cowl carefully by hold...

Page 65: ...r 1 4 Remove the Headlight Bulb 2 while pressing the Locking Pin 3 5 Install a new bulb in the reverse order of removal Install the dust cover with its TOP mark 4 facing up CAUTION Removing the front cowl from the upper side may cause damage to the lugs Before installing the cowl ensure all 3 clips are fitted on to their lugs 1 Dust Cover 2 Bulb 3 Locking Pin 4 Top Mark ...

Page 66: ...counterclockwise 4 Install a new bulb in the reverse order of removal 5 Push the taillight lens upwards on installing it back into place to lock the Tab 4 into the Groove 5 of the rear cowl as shown in illustration Removal 1 Screws 2 Taillight Lens 3 Bulb 4 Tabs 5 Rear Cowl Groove Place tail light lens in rear cowl Push upwards to lock into groove Pull down tail light lens Pull out tail light lens...

Page 67: ...e Avoid cleaning products that are not specifically designed for motorcycle or automobile surfaces They may contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your vehicle If your vehicle is still warm from recent operation give the engine and exhaust system time to cool off We do not recommend the use of high pressure water spray NOTICE High pressure wa...

Page 68: ... residue can corrode alloy parts 5 Dry the vehicle start the engine and let it run for several minutes 6 Test the brakes before riding the vehicle Several applications may be necessary to restore normal braking performance 7 Lubricate the drive chain immediately after washing and drying the vehicle Braking efficiency may be temporarily impaired immediately after washing the vehicle Anticipate long...

Page 69: ... storage STORAGE 1 Change the engine oil 2 Empty the fuel tank into an approved petrol container using a commercially available hand siphon or an equivalent method Spray the inside of the tank with an aerosol rust inhibiting oil Reinstall the fuel fill cap on the tank To assure proper performance after storage lasting more than one month it is important to drain the carburetor WARNING Petrol is hi...

Page 70: ...the drive chain page 49 7 Inflate the tyres to their recommended pressures Place the vehicle on blocks to raise both tyres off the ground 8 Cover the vehicle don t use plastic or other coated materials and store in an unheated area free of dampness with a minimum of daily temperature variation Do not store the vehicle in direct sunlight REMOVAL FROM STORAGE 1 Uncover and clean the vehicle 2 Change...

Page 71: ...227 07 lbs Self Drum Delux Carrier 104 kg 229 28 lbs Kick Drum CBS Grab Rail 101 kg 222 66 lbs Kick Drum CBS Carrier 102 kg 224 87 lbs Self Drum CBS Grab Rail 103 kg 227 07 lbs Self Drum CBS Carrier 104 kg 229 28 lbs CAPACITIES Engine oil After draining 0 8 L 0 8 US qt 0 7 Imp qt After disassembly 1 0 liter 1 1 US qt 0 91 lmp qt Fuel tank 8 liter 2 1 US gal 1 76 lmp gal Fuel tank reserve 1 4 liter...

Page 72: ...ndard CPR7EA 9 NGK Spark plug gap 0 8 0 9 mm 0 03 0 04 in Idle speed 1 400 100 min 1 rpm Valve clearance Cold Intake 0 10 mm 0 004 in Exhaust 0 15 mm 0 006 in CHASSIS AND SUSPENSION Caster 260 18 Trail 93 mm 3 66 in Tyre size Front 80 100 18M C 47P Rear 80 100 18M C 54P POWER TRANSMISSION Primary reduction 3 722 Gear ratio 1st 3 181 2nd 1 764 3rd 1 190 4th 0 916 Final reduction 2 928 ...

Page 73: ...rator 0 14 kW 5 000 min 1 rpm LIGHTS Headlight 12 V 35 35 W Position light 12 V 5 W Brake Taillight 12 V 21 5 W License plate light 12 V 5 W Turn signal light 12 V 10 W x 4 Turn signal indicator 12 V 1 7 W x 1 High beam indicator 12 V 1 7 W x 1 Neutral indicator 12 V 1 7 W x 1 FUSE Main fuse 10 A Sub fuse 7 A ...

Page 74: ...Honda Motorcycle Scooter India Pvt Ltd 70 CD110 Dream DX ...

Page 75: ...r NOTE Battery Warranty is applicable from 21 months from Date Of Charging at manufacturer or 18 Months from the Date Of Sale or 20000 Kms whichever is earlier In all such cases the decision of the respective manufacturer will be final and binding HMSI shall not be liable in any manner to replace them though their dealers will give full assistance in preferring such claims on their manufacturers H...

Page 76: ...given in Owner s Manual 2 Normal maintenance operations like valve adjustment cleaning of fuel system engine tune up or such other adjustments 3 HMSI does not warrant normal wear and tear items like brake shoes Clutch Disc Chain Chain Sprocket Wheel Rim in case of misalignment and bent Bushes Fasteners Shims Washers and Electrical Items like Bulbs Rubber and Plastic Components like Grommets O Ring...

Page 77: ...any kind of record HMSI reserves the right to make any changes in design or to add any improvement on the vehicle at any time without incurring any obligations to install the same on a vehicle previously supplied and sold Also the conditions of this warranty are subject to alteration without any notice This warranty is entirely written warranty given by HMSI for CD110 Dream DX and no other person ...

Page 78: ...amination in the event of failure of the vehicle to meet the emission standard as specified in sub rule 2 of Rule No 115 of the Central Motor vehicle Rules 4 The warranty claim will be accepted only after the examinations carried out by Authorized Service Centers leads to a firm conclusion that none of the original settings have been tampered with and that the components has have a manufacturing d...

Page 79: ...r replacement of parts 9 All the parts removed for replacement under warranty will be the property of the manufacturer 10 The manufacturer will not be responsible for the cost of transportation of the vehicle to the nearest Authorized Service center or any loss due to non availability of the vehicle during the period of lodging of a warranty claim and examination by the manufacturer and repairs 11...

Page 80: ...y an officer as referred to in sub rule 2 of Rule 116 of the Central Motor Vehicle Rules f Produces the Owner s Manual and Log book for verification details g Produces receipts covering maintenance of the vehicle as specified in the Owner s Manual from the date of original purchase of the vehicle h Produces valid certificate of insurance and RTO registration 14 Conditions under which warranty is n...

Page 81: ...MITS 1 This emission warranty is in addition to product warranty and shall run parallel to the product warranty for the vehicle as per the scope and limit described in the Owner s Manual and all conditions described there in will apply in addition to those exclusively stipulated in this warranty 2 The emission warranty covers only compliance with the emission standard as specified in the sub rule ...

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