Honda CB1000R Owner'S Manual Download Page 112

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SPARK PLUGS

This motorcycle uses the spark plugs that
have an iridium coated center electrode.
Use only the recommended plugs:
Standard:

IMR9E-9HES (NGK) or
VUH27ES (DENSO)

This maintenance procedure must be carried
out by an authorized Honda dealer only.

Maintenance

102

Summary of Contents for CB1000R

Page 1: ...Honda Italia Industriale S p A 2008 Honda CB1000R RA OWNER S MANUAL MANUAL DO PROPRIET RIO MANUAL DEL PROPIETARIO...

Page 2: ...is designed to be used only on the road READ THIS OWNER S MANUAL CAREFULLY Pay special attention to the safety messages that appear throughout the manual These messages are fully explained in the A Fe...

Page 3: ...production information available at the time of approval for printing Honda Italia Industriale S p A reserves the right to make changes at any time without notice and without incurring any obligation...

Page 4: ...he adventure fully you should become thoroughly familiar with this owner s manual BEFORE YOU RIDE THE MOTORCYCLE As you read this manual you will find information that is preceded by a symbol This inf...

Page 5: ...tions here in are based on the CB1000R RA Following codes in this manual indicate each country The specifications may vary with each locale E UK F France ED European direct sales U Australia New Zeala...

Page 6: ...al This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a mot...

Page 7: ...N be HURT if you don t follow instructions Safety Headings such as Important Safety Reminders or Important Safety Precautions Safety Section such as Motorcycle Safety Instructions how to use this moto...

Page 8: ...ss Tyres 4 57 ESSENTIAL INDIVIDUAL COMPONENTS 57 Ignition Switch 58 Keys 60 Immobilizer System HISS 63 Right Handlebar Controls 64 Left Handlebar Controls Page 5 66 FEATURES Not required for operation...

Page 9: ...reather 102 Spark Plugs 103 Throttle Operation 104 AirCleaner 106 Coolant 107 Drive Chain 112 Drive Chain Slider 113 Front and Rear Suspension Inspection 114 Side Stand 115 Wheel Removal 125 Brake Pad...

Page 10: ......

Page 11: ...nd make sure your passenger does the same We also recommend that you wear eye protection sturdy boots gloves and other protective gear page 2 Make Yourself Easy to See Some drivers do not see motorcyc...

Page 12: ...very additional drink So don t drink and ride and don t let your friends drink and ride either PROTECTIVE APPAREL For your safety we strongly recommend that you always wear an approved motorcycle helm...

Page 13: ...et offers more Always wear a face shield or goggles to protect your eyes and help your vision Additional Riding Gear In addition to a helmet and eye protection we also recommend Sturdy boots with non...

Page 14: ...n seriously affect your motorcycle s handling braking and stability Non Honda accessories improper modifications and poor maintenance can also reduce your safety margin The following pages give more s...

Page 15: ...garding accessories on page 6 Improperly loading your motorcycle can affect its stability and handling Even if your motorcycle is properly loaded you should ride at reduced speeds and never exceed 130...

Page 16: ...er selection installation and use of non Honda accessories Check with your dealer for assistance and always follow these guidelines Make sure the accessory does not obscure any lights reduce ground cl...

Page 17: ...rt and use of the motorcycle Consult your Honda dealer for more details and informations Only type E F ED Modifications We strongly advise you not to remove any original equipment or modify your motor...

Page 18: ...brake lever Rearview mirror Tachometer Indicators Front brake fluid reservoir Rearview mirror Ignition switch Fuel fill cap Left handlebar controls Clutch lever Speedometer Coolant temperature indicat...

Page 19: ...ety Passenger footpeg Footpeg Battery Fuse Boxes Main fuse FI fuse Tool kit Rear brake pedal Engine oil inspection window Rear brake fluid reservoir Oil filler cap Right radial brake caliper assembly...

Page 20: ...10 1 Motorcycle Safety Seat lock Document compartment Gearshift lever Side stand Footpeg Passenger footpeg Helmet holder Air cleaner Left radial brake caliper assembly...

Page 21: ...ever Rearview mirror Tachometer Indicators Front brake fluid reservoir Rearview mirror Ignition switch Fuel fill cap Left handlebar controls Clutch lever Speedometer Coolant temperature indicator Righ...

Page 22: ...ssenger footpeg Footpeg Battery Fuse Boxes Main fuse FI fuse Tool kit Rear brake pedal Engine oil inspection window Rear brake fluid reservoir Oil filler cap ABS CBS Right brake caliper assembly ABS C...

Page 23: ...13 2 Parts Location Seat lock Document compartment Gearshift lever Side stand Footpeg Passenger footpeg Helmet holder Air cleaner ABS CBS Left brake caliper assembly...

Page 24: ...ed zone tachometer 3 Multifunction display 4 Speedometer temperature meter display 5 Left turn signal indicator 6 SET button 7 PGM FI indicator 8 ABS indicator CB1000RA 9 Immobilizer system HISS indic...

Page 25: ...ter graduated will swing to the maximum scale on the dial once when the ignition switch is turned ON Never allow the tachometer graduated to enter the red zone even after the engine has been broken in...

Page 26: ...cator Shows approximate fuel supply available Lights when tank fuel level is low page 24 Digital clock Shows hour and minute page 31 Odometer Indicates the total mileage page 28 Tripmeter Indicates pa...

Page 27: ...ial display page 22 Coolant temperature meter Shows coolant temperature page 26 Speedometer Indicates riding speed page 28 Shows speed in kilometres per hour km h or miles per hour mph according to th...

Page 28: ...adjust light brightness display To change unit of speedometer odometer and tripmeter E type only page 33 7 PGM FI malfunction indicator lamp amber Lights when there is any abnormality in the PGM FI P...

Page 29: ...e ABS system this indicator flashes and remains on page 84 This indicator lights for a few seconds when the ignition switch is turned ON and the engine stop switch is at RUN It will go off if the prop...

Page 30: ...ering at or near idling speed when engine is warm Running the engine with insufficient oil pressure may cause serious engine damage NOTICE 11 Neutral indicator green Lights when the transmission is in...

Page 31: ...signal indicator green It lights when the coolant is over the specified temperature If the indicator goes on while riding stop the engine and check the reserve tank coolant level Read pages 44 45 and...

Page 32: ...emporarily show all the modes and digital segments so that you can make sure the liquid crystal display is functioning properly The unit mph 4 and mile 5 will be displayed only for E type Digital cloc...

Page 33: ...d and Mileage Unit change E type only page 33 Speedometer temperature display 2 includes the following functions Speedometer Coolant temperature meter Speed and Mileage Unit change E type only page 33...

Page 34: ...el tank capacity including reserve is 17 0 l 4 50 US gal 3 74 Imp gal When the segment E 3 flashes fuel will be low and you should refill the tank as soon as possible The amount of fuel left in the ta...

Page 35: ...arts Location Fuel Gauge Failure Indication If the fuel system has an error the fuel gauge indicators will be displayed as shown in the illustration If this occurs see your Honda dealer as soon as pos...

Page 36: ...The coolant temperature meter 1 shows coolant temperature digitally Temperature display 1 Below 34 C is displayed Between 35 C and 132 C Actual coolant temperature is indicated Above 132 C The display...

Page 37: ...dicator 2 and the coolant temperature indicator 3 lights If this occurs stop the engine and check the reserve tank coolant level Read pages 44 45 and do not ride the motorcycle until the problem has b...

Page 38: ...ing speed Shows speed in kilometers per hour km h or miles per hour mph according to the model Only type E To select km h or mph go page 33 Odometer 2 Shows accumulated mileage This meter can be displ...

Page 39: ...een tripmeters A and B press the SET button 4 When you press the SET button 4 repeatedly the following functions appear alternately on the display odometer tripmeter A and tripmeter B To reset the tri...

Page 40: ...he SET 1 and RESET 2 button more than two seconds Press the RESET button repeatedly to select the light brightness as you like a Maximum light select value 3 b Middle light select value 2 c Minimum li...

Page 41: ...ht brightness page 30 3 Press the SET 1 button once to adjust the clock time The clock will switch to setting mode indicated by the flashing digits 4 To set the hour press the RESET button 2 until the...

Page 42: ...e advances by one minute each time the button is pushed The time advances fast when the button is pushed and held Minutes will return to 00 when 60 is reached without changing the hour 7 To complete t...

Page 43: ...SET button 1 The speedometer displays either km h or mph The odometer tripmeter displays either km or mile Push the RESET button 2 to select km km h or mile mph To end the selection turn the ignition...

Page 44: ...ion To increase HARD Turn the adjuster clockwise toward HARD for a firmer ride and rough road condition To adjust the adjuster to the standard position proceed as follows 1 Turn the preload adjuster 1...

Page 45: ...to the standard position proceed as follows 1 Turn the damping adjuster 1 clockwise until it will no longer turn lightly seats This is the full hard setting 2 The adjuster is set in the standard posi...

Page 46: ...ter to the standard position proceed as follows 1 Turn the damping adjuster 1 clockwise until it will no longer turn lightly seats This is the full hard setting 2 The adjuster is set in the standard p...

Page 47: ...ugh road condition To adjust the adjuster to the standard position proceed as follows 1 Turn the damping adjuster 1 clockwise until it will no longer turn lightly seats This is the full hard setting 2...

Page 48: ...on Positions 4 to 10 increase spring preload for a stiffer rear suspension and can be used when the motorcycle is heavily loaded The rear shock absorber assembly includes a damper unit that contains h...

Page 49: ...not worn beyond the recommended limit pages 125 126 there is probably air in the brake system and it must be bled See your Honda dealer for this service Front Brake Fluid Level With the motorcycle in...

Page 50: ...pushing the lever forward Align the numbers 3 on the adjuster dial with the index mark 4 Apply the brake several times and check for free wheel rotation after the brake lever is released Other Checks...

Page 51: ...ER level mark 2 check the brake pads for wear page 126 Worn pads should be replaced If the pads are not worn have your brake system inspected for leaks The recommended brake fluid is Honda DOT 4 brake...

Page 52: ...the clutch slips causing acceleration to lag behind engine speed there is probably air in the engine system and it must be bled out See your Honda dealer for this service Fluid level Check that the fl...

Page 53: ...of the clutch lever 1 and the grip can be adjusted by turning the adjuster dial 2 Turn the adjuster dial while pushing the clutch lever forward Align the numbers 3 on the adjuster dial with index mark...

Page 54: ...bitors may cause premature wear of water pump seals or blockage of radiator passages Using tap water may cause engine damage The factory provides a 50 50 solution of antifreeze and distilled water in...

Page 55: ...reserve tank 1 while the engine is at the normal operating temperature with the motorcycle in an upright position see page 46 If the coolant level is below the LOWER level mark proceed as follows 1 R...

Page 56: ...coolant to the reserve tank Do not attempt to add coolant by removing the radiator cap 3 Close the reserve tank cap Installation of remaining parts can be done in the reverse order of removal If the r...

Page 57: ...overfill the tank There should be no fuel in the filler neck 3 After refueling to close the fuel fill cap push the fuel fill cap into the filler neck until it snaps closed and locks Remove the key n W...

Page 58: ...e premature damage to the catalytic converter If spark knock or pinking occurs at a steady engine speed under normal load change brands of petrol If spark knock or pinking persists consult your Honda...

Page 59: ...containing more than 5 methanol even if it has cosolvents and corrosion inhibitors Fuel system damage or engine performance problems resulting from the use of fuels that contain alcohol is not covere...

Page 60: ...Stop the engine and hold the motorcycle in an upright position on firm level ground 3 After 2 3 minutes check that the oil level is between the upper and the lower level marks in the inspection window...

Page 61: ...y affect handling and are more likely to fail from being overheated Overinflated tyres make your motorcycle ride more harshly are more prone to damage from road hazards and wear unevenly We recommend...

Page 62: ...s will be underinflated The recommended cold tyre pressures are Inspection Whenever you check the tyre pressures you should also examine the tyre treads and sidewalls for wear damage and foreign objec...

Page 63: ...epth at the center of the tyre reaches the following limit For GERMANY only German law prohibits use of tyres whose tread depth is less than 1 6 mm Front Minimum tread depth 1 5 mm 0 06 in Rear 2 0 mm...

Page 64: ...you should ride slowly and cautiously to a dealer and have the tyre replaced If possible you should not carry a passenger or cargo until a new tyre is installed Even if a tyre is professionally repair...

Page 65: ...an affect handling and stability This can cause a crash in which you can be seriously hurt or killed Always use the size and type of tyres recommended in this owner s manual Front Rear 120 70ZR17M C 5...

Page 66: ...tube type tyre could slip on the rim and cause the tyre to rapidly deflate When changing tyres use only the type recommended page 55 and check the labels on the new tyres Using other types of tyres in...

Page 67: ...he ignition switch ON and the engine is not running the headlight position light taillights and license light will still be on resulting in battery discharge ESSENTIAL INDIVIDUAL COMPONENTS 1 Ignition...

Page 68: ...ill need the key number if you ever have to replace a key Store the plate in a safe place To reproduce keys bring all keys key number plate and motorcycle to your Honda dealer Up to four keys can be r...

Page 69: ...immediately have it reproduced to ensure that a back up is available These keys contain electronic circuits that are activated by the immobilizer system HISS They will not work to start the engine if...

Page 70: ...r the engine to start If an improperly coded key or other device is used the engine s starting cir cuit is disabled When the ignition switch is turned ON and the engine stop switch is at RUN the immo...

Page 71: ...as follows 1 Set the ignition switch to ON 2 Press and hold down SET button 1 for more than two seconds The immobilizer system HISS indicator 2 will start flashing The function is enabled 3 Turn the i...

Page 72: ...it Electrical problems could result making it impossible to start your motorcycle If all keys are lost the PGM FI unit ignition control module must be replaced EC Directives This immobilizer system co...

Page 73: ...sition If your motorcycle is stopped with the ignition switch ON and the engine stop switch OFF the headlight and taillights will remain on resulting in battery discharge Start Button The start button...

Page 74: ...t high beam or to LO to select low beam Passing Light Control Switch 2 When this switch is pressed the headlight flashes on to signal approaching cars or when passing Turn Signal Switch 3 Move to L to...

Page 75: ...nd then press the hazard switch 5 marked 2 All of the turn signals will keep blinking even after you turn the ignition key to OFF position 3 You can turn off the turn blinking signals by pressing the...

Page 76: ...the way to the left turn the key 1 to LOCK while pushing in Remove the key To unlock the steering turn the key to OFF while pushing in Do not turn the key to LOCK while riding the motorcycle loss of v...

Page 77: ...and lift Fitting the seat To install the rider seat insert the lateral protrusions in the location as shown in the picture Now fit the bushing and socket screw and tighten fully To install the pillio...

Page 78: ...et on the holder hook 1 Install the pillion seat and make sure it is locked n WARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a cras...

Page 79: ...OR U SHAPED ANTI THEFT LOCK The rear fender has a storage compartment to store a U shaped anti theft lock under the seat Some U shaped locks may not be stored in the compartment due to their size or d...

Page 80: ...s in the document compartment 2 located under the pillion seat This owner s manual and other documents should be stored in this compartment When washing your motorcycle be careful not to flood this ar...

Page 81: ...torcycle is equipped with the retractable luggage tie down hook 1 on the back side of the pillion seat 2 Use this hook to secure the luggage Never use the tie down hooks to tow or lift the motorcycle...

Page 82: ...er to service the air cleaner element and the rear shock absorber To remove the left and right side covers 1 Remove the seat page 67 2 Remove the screw 2 3 Disengage pin 3 4 Disengage pin 4 1 Side cov...

Page 83: ...atures HEADLIGHT AIM VERTICAL ADJUSTMENT Vertical adjustment is possible by turning the screw 1 to move it up or down in accordance with requirements Obey local laws and regulations 1 Screw A Up B Dow...

Page 84: ...lant level add coolant if required Check for leaks page 44 4 Front and rear brakes check operation make sure there is no brake fluid leakage page 39 5 Tyres check condition and pressure page 51 6 Driv...

Page 85: ...at the headlight brake taillights position light license light turn signals indicators and horn function properly 9 Engine stop switch check for proper function page 63 10 Side stand ignition cut off...

Page 86: ...the transmission is put in gear before raising the side stand To protect the catalytic converter in your motorcycle s exhaust system avoid extending idling and the use of leaded petrol Your motorcycle...

Page 87: ...low oil pressure indicator is ON The PGM FI indicator is OFF The immobilizer system HISS indicator is OFF The ABS indicator is ON page 19 CB1000RA The low oil pressure indicator should go off a 2 3 se...

Page 88: ...ture the cooling fan sometimes starts up running when you rev up the engine but this is normal Snapping the throttle or fast idling for more than about 5 minutes at normal air temperature may cause ex...

Page 89: ...r cuts off the ignition system Before restarting the engine you must turn the ignition switch to the OFF position and then back to ON RUNNING IN Help assure your motorcycle s future reliability and pe...

Page 90: ...shift into 1st low gear 3 Slowly release the clutch lever and at the same time gradually increase engine speed by opening the throttle Coordination of the throttle and clutch lever will assure a smoot...

Page 91: ...d rear brakes firmly Pull in the clutch lever before coming to a complete slop to prevent stalling the engine Important Safety Reminders Independent use of only the front or rear brake reduces stoppin...

Page 92: ...nt use of both brakes Continuous brake application can overheat the brakes and reduce their effectiveness Riding with your foot resting on the brake pedal or your hands on the brake lever may actuate...

Page 93: ...of judgement or improper use of the brakes It is always the responsibility of the rider to adopt a suitable road speed in relation to weather conditions the road surface and the traffic levels while l...

Page 94: ...off after the motorcycle has been ridden at a speed of more than 10 km h 6 mph If the indicator fails to switch off this means the ABS system is not working although the normal braking system will con...

Page 95: ...st park on a slight incline aim the front of the motorcycle uphill to reduce the possibility of rolling off the side stand or overturning 3 Lock the steering to help prevent theft page 66 Make sure fl...

Page 96: ...ur motorcycle is accurate and current 3 Park your motorcycle in a locked garage whenever possible 4 Use an additional anti theft device of good quality 5 Put your name address and phone number in this...

Page 97: ...n or operation in unusually wet or dusty conditions will require more frequent service than specified in the Maintenance Schedule Consult your Honda dealer for recommendations applicable to your indiv...

Page 98: ...echnician or other qualified mechanic instructions are included in this manual only to assist in emergency services Some of the most important safety precautions follow However we cannot warn you of e...

Page 99: ...ve the tools and skills required To help prevent the motorcycle from falling over park it on a firm level surface using the center stand or a maintenance stand to provide support To reduce the possibi...

Page 100: ...the Official Honda Shop Manual In the interest of safety we recommend these items be serviced only by your Honda dealer Honda recommends that your Honda dealer should road test your motorcycle after...

Page 101: ...TUBE SPARK PLUGS VALVE CLEARANCE ENGINE OIL ENGINE OIL FILTER RADIATOR COOLANT COOLING SYSTEM SECONDARY AIR SUPPLY SYSTEM DRIVE CHAIN I I I R R R R NOTE 4 I I I I I I R I I 44 106 107 C C C C C C Ever...

Page 102: ...R BRAKE SYSTEM BRAKE LIGHT SWITCH HEADLIGHT AIM CLUTCH SYSTEM CLUTCH FLUID SIDE STAND SUSPENSION NUTS BOLTS FASTENERS WHEEL TYRES STEERING HEAD BEARINGS I R I I R I I I I I I I I I I I I I I I I I I I...

Page 103: ...nd parts replacement can be performed with the tools contained in the kit 10 x 14 mm Open end wrench 12 x 14 mm Open end wrench Extension bar 17 x 19 mm Box end wrench 5 mm hex wrench Standard Phillip...

Page 104: ...lso be required by your dealer when ordering replacement parts Record the numbers here for your reference FRAME NO The frame number 1 is stamped on the right side of the steering head The engine numbe...

Page 105: ...L The colour label 1 is attached to the frame under the seat page 67 It is helpful when ordering replacement parts Record the colour and code here for your reference COLOUR CODE 1 Colour label 1 Maint...

Page 106: ...I SH or higher oils displaying a circular API energy conserving service label on the container They may affect lubrication and clutch performance Do not use non detergent vegetable or castor based rac...

Page 107: ...oil to be used at various atmospheric temperatures JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conformi...

Page 108: ...ne oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods Although this is unlikely unless you handle used oil on a daily basis it is still advisable to thoroughly...

Page 109: ...ng washer 2 2 Remove the oil filter cover 3 by undoing the two retaining bolts 4 Remove the oil filter 5 using a filter tool and dispose of any oil residue Dispose of the old filter correctly 3 Oil fi...

Page 110: ...hat the sealing washer on the drain plug is in good condition and install the plug Replace the sealing washer every time the oil is changed or each time if necessary Oil drain Plug Torque 30 N m 3 1 k...

Page 111: ...ain tube 1 page 104 2 Remove the drain tube 2 drain deposits into a suitable container 3 Reinstall the drain tube Service more frequently when riding in rain at full throttle or after the motorcycle i...

Page 112: ...the spark plugs that have an iridium coated center electrode Use only the recommended plugs Standard IMR9E 9HES NGK or VUH27ES DENSO This maintenance procedure must be carried out by an authorized Hon...

Page 113: ...fully open to the fully closed position at both full steering positions 2 Measure the throttle grip freeplay at the throttle grip flange The standard freeplay should be approximately 2 0 6 0 mm 0 1 0...

Page 114: ...d at regular intervals page 91 Service more frequently when riding in ununsually wet or dusty areas 1 Remove the left side cover page 72 2 Remove the screw 1 and the bolt 1 remove the protection of ai...

Page 115: ...new air cleaner Use the Honda genuine air cleaner or an equivalent air cleaner specified for your model Using the wrong Honda air cleaner or a non Honda air cleaner which is not of equivalent quality...

Page 116: ...mechanically qualified Refer to an official Honda Shop Manual Always add coolant to the reserve tank Do not attempt to add coolant by removing the radiator cap n WARNING Removing the radiator cap whil...

Page 117: ...enance will be necessary Inspection 1 Turn the engine off place the motorcycle on its side stand and shift the transmission into neutral 2 Check slack in the lower drive chain run midway between the s...

Page 118: ...s SPROCKETS Excessively Worn Teeth Broken or Damaged Teeth A drive chain with damaged rollers loose pins or missing O rings must be replaced A chain which appears dry or shows signs of rust requires s...

Page 119: ...nition switch OFF 2 Loosen the bearing holder pinch bolt 1 3 Turn the bearing holder 2 clockwise or counterclockwise to obtain the proper chain slack with the pin spanner 3 and extension bar 4 4 Tight...

Page 120: ...xcessively worn and must be replaced The proper slack is 25 35 mm 1 0 1 4 in Damage to the bottom part of the frame may be caused by excessive drive chain slack of more than 50 mm 2 0 in This motorcyc...

Page 121: ...e the chain to improve its service life The O rings in this chain can be damaged by steam cleaning high pressure washers and certain solvents Clean the side surfaces of the chain with a dry cloth Do n...

Page 122: ...e chain slider 1 and protection 2 of swingarm for wear The chain slider and protection must be replaced if they are worn to the wear limit line 3 For replacement see your Honda dealer 1 Chain slider 2...

Page 123: ...up and down vigorously Suspension action should be smooth and there must be no oil leakage 2 Swingarm bearings should be checked by pushing hard against the side of the rear wheel while the motorcycl...

Page 124: ...m of movement Check the side stand ignition cut off system 1 Sit astride the motorcycle put the side stand up and the transmission in neutral 2 Start the engine and with the clutch lever pulled in shi...

Page 125: ...t Wheel Removal CB1000R 1 Park your motorcycle on a firm level surface 2 Support the motorcycle securely and raise the front wheel off the ground using a safety stand or a hoist 3 Remove the right and...

Page 126: ...ke fluid If this occurs servicing of the brake system will be necessary See your Honda dealer for this service 4 Loosen the right and left axle pinch bolts 3 and remove the front axle bolt 4 5 Withdra...

Page 127: ...ue 22 N m 2 25 kgf m 16 lbf ft 5 Tighten the axle bolt 5 to the specified torque 59 N m 6 0 kgf m 43 lbf ft 6 Install the right and left caliper assemblies to the fork legs and tighten the new fixing...

Page 128: ...N m 2 25 kgf m 16 lbf ft Visually check that the clearances between each surface of the brake disc and the brake bracket not the brake pads are symmetrical Check for free wheel rotation after the brak...

Page 129: ...he left caliper assembly 1 from the fork leg by removing the fixing bolts 2 4 Remove the right caliper assembly proceeding as described for the left caliper and taking care not to damage the ABS senso...

Page 130: ...ss of brake fluid If this occurs servicing of the brake system will be necessary See your Honda dealer for this service 5 Loosen the right and left axle pinch bolt 3 and remove the front axle bolt 5 6...

Page 131: ...ghten the axle bolt 5 to the specified torque 59 N m 6 0 kgf m 43 lbf ft 5 Install the right and left brake calipers onto the fork legs To avoid damaging the brake pads carefully fit the brake disks b...

Page 132: ...2 N m 2 25 kgf m 16 lbf ft Visually check that the clearances between each surface of the brake disc and the brake bracket not the brake pads are symmetrical Check for free wheel rotation after the br...

Page 133: ...s necessary to use a suitable maintenance stand or a hoist otherwise you must address your Honda dealer 2 Remove the exhaust muffler 1 removing bolts 2 3 Unscrew the exhaust band muffler 4 unscrewing...

Page 134: ...fler to the specified torque Torque bolts exhaust muffler 22 N m 2 25 kgf m 16 lbf ft After installing the wheel apply the brake several times and then check if the wheel rotates freely Recheck the wh...

Page 135: ...wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page 92 Front Brake Always inspect each pad in both right and left brake calipers Check the cutouts 1 on each...

Page 136: ...Brake Check the cutouts 2 in each pad If either pad is worn to the cutouts replace both pads as a set See your Honda dealer for this service REAR BRAKE 2 Cutouts 2 2 CB1000R CB1000RA 2 2 Maintenance 7...

Page 137: ...ing or other electrical troubles contact your Honda dealer Your battery is a maintenance free type and can be permanently damaged if the cap strip is removed NOTICE n WARNING The battery gives off exp...

Page 138: ...the battery first then disconnect the positive terminal lead 4 5 Pull out the battery from the battery box 5 Installation 1 Reinstall in the reverse order of removal Be sure to connect the positive t...

Page 139: ...ndicates a short circuit or an overload in the electrical system See your Honda dealer for repair Never use a fuse with a different rating from that specified Serious damage to the electrical system o...

Page 140: ...n seat page 67 2 Open the cover of the fuse box 2 3 Extract the fuse using the specific fuse puller 3 supplied in the toolkit If the fuse is burnt out fit a replacement The spare fuses 4 is located in...

Page 141: ...seat page 67 2 Open the fuse box cover 1 of FI fuse 2 and main fuse 3 3 Extract the fuse using the specific extractor tool supplied in the toolkit If the fuse is burnt out fit a replacement The spare...

Page 142: ...brakelight switch 1 on the right side of the engine The switch can be adjusted by turning the adjusting nut 2 Turn the nut in direction A if operation of the brakelight switch is delayed or in directi...

Page 143: ...the headlight bulb as they may create hot spots on the bulb and cause it to break Wear clean gloves while replacing the bulb If you touch the bulb with your bare hands clean it with a cloth moistened...

Page 144: ...ing the two left and right bolt sockets 2 2 Raise lightly the headlight and pull forward carefully to extract the rubber bushings 3 from two pins 4 of headlight frame 1 Headlight 2 Bolt sockets 3 Head...

Page 145: ...7 5 Remove dust seal cover 8 6 Turn bulb holder 9 counterclockwise and remove bulb 10 To refit perform the removal operations in reverse sequence ensuring you align the bulb locating tabs with the slo...

Page 146: ...Position Light Bulb Position light use some LED If there is a LED witch is not turned on see your Honda dealer for this service 1 Position light 1 Maintenance 7 136...

Page 147: ...Brake Tail Light Brake and taillight uses LEDS If there is a LED which is not turned on see your Honda dealer for this service 1 Tail light 2 Brake light 2 1 Maintenance 7 137...

Page 148: ...tall a new bulb and check that the light operates properly Use only the amber bulb License Light Bulb 1 Remove the two screws 1 2 Remove the license light bulb 2 3 Remove the bulb 3 without turning it...

Page 149: ...hey may contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your motorcycle If your motorcycle is still warm from recent operation give the engine and exhaus...

Page 150: ...ediately after washing the motorcycle Moisture condensation inside the headlight lens will disappear gradually by lighting the headlight in high beam Run the engine while keeping the headlight on 4 Af...

Page 151: ...the instructions on the container Removing Road Salt The salt contained in the road surface freezing prevention medicine which a road was sprayed with in winter and the seawater becomes the cause whi...

Page 152: ...rgent Avoid stiff brushes steel wool or cleaners containing abrasives or chemical compounds After washing rinse with plenty of water and dry with a clean cloth Apply touch up paint to the wheels where...

Page 153: ...ter 2 Make sure the cooling system is filled with a 50 50 antifreeze solution 3 Empty the fuel tank into an approved petrol container using a commercially available hand siphon or an equivalent method...

Page 154: ...painted surfaces Coat chrome with rust inhibiting oil 7 Lubricate the drive chain page 111 8 Inflate the tyres to their recommended pressures Place the motorcycle on blocks to raise both tyres off the...

Page 155: ...e start of storage 3 Charge the battery as required Install the battery 4 Drain any excess aerosol rust inhibiting oil from the fuel tank Fill the fuel tank with fresh petrol 5 Perform all Pre ride In...

Page 156: ...IES Engine oil After draining 2 7 l After draining and 3 0 l oil filter change After disassembly 3 6 l Fuel tank 17 0 l 4 50 US gal 3 74 Imp gal Fuel reserve 4 l 1 05 US gal 0 88 Imp gal Cooling syste...

Page 157: ...d stroke 75 0 x 56 5 mm 2 95 x 2 22 in Compression ratio 11 2 1 Displacement 998 4 cm3 60 92 cu in Spark plugs Standard IMR9E 9HES NGK or VUH27ES DENSO Spark plug gap 0 80 0 90 mm 0 03 0 04 in Specifi...

Page 158: ...size front 120 70ZR17M C 58W Tyre size rear 180 55ZR17M C 73W Type front rear Radial Tubeless POWER TRANSMISSION Primary reduction 1 604 Gear ratio 1st 2 538 2nd 1 941 3nd 1 578 4th 1 363 5th 1 217 6...

Page 159: ...ht Front 12V 21W x 2 Rear 12V 21W x 2 Instrument lights LED Neutral indicator light LED Turn signal indicator light LED High beam indicator light LED Low oil pressure indicator light LED Position ligh...

Page 160: ...ns to take place It can set on fire any combustible materials that come near them Park your motorcycle away from high grass dry leaves or other flammables Defective catalytic converter contribute to a...

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