Honda 85RB EXPERT 2006 Owner'S Manual Download Page 3

Page: 3 / 134

A Few Words About Safety

Your safety, and the safety of others, is very important. And operating this motorcycle safely is an important responsibility.

To help you make informed decisions about safety, this manual contains a section devoted to

Motorcycle Safety

, as well as a number of Safety Messages

throughout the manual.

Safety Messages are preceded by a safety alert symbol

and one of three signal words:

DANGER

WARNING

, or

CAUTION

These signal words mean:

You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be HURT if you don’t follow instructions.

Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle. You must use your own good
judgement.

Safety Messages

DANGER

WARNING

CAUTION

CR85/000-023 05.6.8 2:19 PM ページ c

Summary of Contents for 85RB EXPERT 2006

Page 1: ...2006 Honda CR85 85RB EXPERT OWNER S MANUAL COMPETITION HANDBOOK CR85 000 023 05 6 8 2 18 PM a...

Page 2: ...ake it easy to use the manual contains a table of contents a detailed list of topics at the beginning of each section and an index at the back of the book As you read this manual you will find informa...

Page 3: ...e preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions You CAN be KIL...

Page 4: ...Filters Fuel System 34 Transmission Oil 36 Coolant 38 Air Cleaner 40 Engine Throttle 42 Clutch System 44 Spark Plug 46 Cylinder System 47 Chassis Suspension 52 Brakes 57 Wheels 61 Tires Tubes 62 Drive...

Page 5: ...fely Please take a few moments to read these pages This section also includes information about the location of the safety label on your CR Important Safety Information 2 Important Safety Precautions...

Page 6: ...y additional drink So don t drink and ride and don t let your friends drink and ride either Keep Your Honda in Safe Condition Maintaining your CR properly is critical to your safety A loose bolt for e...

Page 7: ...nge its design or operation could seriously impair your CR s handling stability and braking making it unsafe to ride Motorcycle Safety 3 WARNING Improper accessories or modifications can cause a crash...

Page 8: ...4 Motorcycle Safety Safety Label Read this label carefully and don t remove it If the label comes off or becomes hard to read contact your Honda dealer for replacement CR85 000 023 05 6 8 2 19 PM 4...

Page 9: ...erating Controls 5 Operating Controls Read this section carefully before you ride It presents the location of the basic controls on your CR Operation Component Locations 6 CR85 000 023 05 6 8 2 19 PM...

Page 10: ...erating Controls Operation Component Locations clutch lever kickstarter engine stop button fuel valve shift lever rear brake pedal throttle grip front brake lever choke knob CR85 000 023 05 6 8 2 19 P...

Page 11: ...this section discusses how to evaluate your riding readiness and what items you should check on your CR For information about suspension carburetor and other adjustment for competition see page 71 Bef...

Page 12: ...petition see page 71 Whether you re preparing for competition or for practice always make sure you are In good physical and mental condition Free of alcohol and drugs Wearing an approved helmet eye pr...

Page 13: ...e or improper inflation pressure 62 Spokes for looseness 61 Rim locks for looseness 61 Front and rear suspension for proper operation 52 53 Front and rear brakes check operation 57 Drive chain for cor...

Page 14: ...10 Before Riding CR85 000 023 05 6 8 2 19 PM 10...

Page 15: ...gives basic information on how to start and stop your engine as well as break in guidelines Safe Riding Precautions 12 Starting Stopping the Engine 13 Preparation 13 Starting Procedure 13 Flooded Eng...

Page 16: ...se review the Important Safety Precautions beginning on page 2 and the previous section titled Before Riding For your safety avoid starting or operating the engine in an enclosed area such as a garage...

Page 17: ...edure described below Check the transmission oil and coolant levels before starting the engine page 37 38 Cold Engine Starting 1 Turn the fuel valve 1 ON 2 Shift the transmission into neutral 3 Pull t...

Page 18: ...y open the throttle 1 2 3 times and then close it 4 Depress and hold the engine stop button 2 until the engine stops completely Failure to close the fuel valve may cause the carburetor to overflow fil...

Page 19: ...e gradually increase engine speed by opening the throttle Coordination of the throttle and clutch lever will assure a smooth positive start When moving off from a standing start be careful not to use...

Page 20: ...tion to how you ride during the first operating day or 15 miles 25 km During this period avoid full throttle starts and rapid acceleration This same procedure should be followed each time when piston...

Page 21: ...n timing refer to the Honda Service Manual page 120 An optional tool kit may be available Check with your Honda dealer s parts department Before You Service Your Honda The Importance of Maintenance 18...

Page 22: ...s manual The Importance of Maintenance Keeping your CR well maintained is absolutely essential to your safety It s also a good way to get maximum performance during each moto Careful pre ride inspect...

Page 23: ...cycle parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you ha...

Page 24: ...rvals in the maintenance schedule are expressed in terms of races and riding hours To avoid overlooking required service we urge you to develop a convenient way to record the number of races and or ho...

Page 25: ...n Drive Chain Slider Drive Chain Roller Drive Sprocket Driven Sprocket Brake Fluid Brake Pads Wear Brake System Clutch System Control Cables Expansion Chamber Silencer Suspension Swingarm Shock Linkag...

Page 26: ...eaning solvent such as kerosene when disassembling Lubricate any sliding surface O rings and seals before reassembling Grease parts by coating or filling where specified After any engine disassembly a...

Page 27: ...iceable off idle and in low rpm performance Follow the servicing instructions in the Maintenance section Use Pro Honda Foam Filter Oil or an equivalent Be sure to grease the air cleaner flange where i...

Page 28: ...e nuts clean the threads and apply Honda Thread Lock or an equivalent prior to torquing the nuts Gaskets Always use new gaskets when reassembling components Cylinder Removal Put a little grease on the...

Page 29: ...wingarm Do not attempt to weld or otherwise repair a damaged swingarm Welding will weaken the swingarm Footpegs Worn footpeg teeth can be repaired by filing the grooves between the teeth with a triang...

Page 30: ...per alignment and allow maximum performance from the rear disc brake Maintaining proper wheel alignment will also extend brake pad wear 1 chain adjuster index marks Suspend the front wheel above the g...

Page 31: ...in lube Take care to prevent catching your fingers between the chain and sprockets Routine Cleaning If your CR is only slightly dirty it is best to clean it by hand with the aid of a stiff bristled ny...

Page 32: ...e front suspension rebound damping adjuster front brake caliper front suspension compression damping adjuster transmission oil check bolt rear brake pedal rear brake fluid reservoir rear brake caliper...

Page 33: ...seat bracket 2 and the seat rear prong 3 onto the tab 4 by pushing down and forward on the seat in each of these areas 2 Install the seat bolts 5 and tighten them to the specified torque 19 lbf ft 26...

Page 34: ...the seat page 29 6 Pull the breather tube 6 out of steering stem nut 7 Unhook and remove the fuel tank band 7 8 Disconnect the fuel line 8 from the fuel valve 9 Remove the right and left side fuel ta...

Page 35: ...el tank bolts washers 2 fuel line 3 fuel tank band 4 breather tube 6 Install the seat page 29 7 Install the left side shroud 5 collar 6 and left side shroud bolts 7 5 left side shroud 6 collar 7 left...

Page 36: ...rame mounting bolt 9 subframe Installation 1 Loosely attach the upper and lower ends of the subframe to the mainframe while connecting the air cleaner connecting tube to the carburetor 2 Tighten the s...

Page 37: ...er Install the rubber seal 7 with its FR mark 8 facing foward 7 Install and tighten the bolt washer 9 6 silencer 8 FR mark 7 rubber seal 9 bolt washer 8 Install the right side cover 10 and bolt collar...

Page 38: ...re the fuel mixture in a clean container and shake until thoroughly mixed before filling the fuel tank USE Pro Honda HP2 2 stroke Oil 32 1 OR AN EQUIVALENT Too much oil will cause excessive smoking an...

Page 39: ...ssary Fuel Filter The fuel filter is included in the fuel valve mounted on the bottom left side of the fuel tank Dirt accumulated in the filter will restrict the flow of the fuel to the carburetor To...

Page 40: ...es They may adversely affect clutch operation Do not use API SH or higher oils displaying a circular API energy conserving service label on the container They may affect lubrication and clutch perform...

Page 41: ...he oil filler hole until oil starts to flow out of the check bolt hole Install the oil check bolt and filler cap 6 Repeat steps 1 4 7 After inspecting the oil level or adding oil tighten the oil check...

Page 42: ...osion protection Increasing the concentration of antifreeze is not recommended because it decreases cooling system performance Higher concentrations of antifreeze up to 60 should only be used to provi...

Page 43: ...ice Manual or consult your Honda dealer for replacing the water pump seal or the transmission oil seal Both seals should be replaced at the same time 1 water hoses 3 water leakage check 2 overflow tub...

Page 44: ...ntenance can cause poor performance and premature engine wear Cleaning 1 Remove the seat page 29 2 Loosen the air cleaner retaining bolt 1 3 Remove the air cleaner assembly 2 1 air cleaner retaining b...

Page 45: ...gh the assembly 11 Install the assembly into the air cleaner housing with the tab 5 facing up and tighten the bolt securely 5 tab Improper installation of the air cleaner assembly may allow dirt and d...

Page 46: ...r its limit or the correct freeplay cannot be reached turn the adjuster all the way in and back out one turn Tighten the upper lock nut install the rubber dust cover and make the adjustment with the l...

Page 47: ...ll steering positions If there is a problem see your Honda dealer 3 Inspect the condition of the throttle cables from the throttle grip down to the carburetor If the cable is kinked or chafed have it...

Page 48: ...urning the adjuster in direction will decrease freeplay and turning in the direction will increase freeplay 3 After adjustment tighten the lock nut and install the dust cover 4 Check the freeplay agai...

Page 49: ...nda dealer or refer to pages 121 122 or the official Honda Service Manual Other Inspections Lubrication Check that the clutch lever assembly is positioned properly and the securing bolts are tight Che...

Page 50: ...straightaway Push the engine stop button and disengage the clutch by pulling the lever in If you re using a new plug ride for at least ten minutes before taking a plug reading a brand new plug will no...

Page 51: ...page 67 cylinder head carburetor page 92 2 Disconnect the radiator hoses 3 Loosen the lower clutch cable adjuster 1 4 Remove the four cylinder mounting nuts 2 5 Remove the cylinder 3 Do not pry on or...

Page 52: ...cylinder head 1 and piston dome Take care to avoid scratching the cylinder head piston dome or the head gasket surface 1 cylinder head 2 Clean carbon deposits from the exhaust port 2 area 2 exhaust po...

Page 53: ...Clean the piston ring groove 2 Lubricate the piston ring and piston ring groove with clean 2 stroke oil 3 Install the piston rings on the piston with the marks facing up Locate the piston ring end gap...

Page 54: ...ny gasket debris fall into the crankcase 3 Place the cylinder base gasket 1 and dowel pins 2 on the crankcase 1 cylinder base gasket 2 dowel pin 4 Lubricate the piston and ring with 2 stroke oil Align...

Page 55: ...orque in a crisscross pattern in 2 or 3 steps 20 lbf ft 27 N m 2 8 kgf m 4 cylinder head 5 cylinder head nuts 4 Install the spark plug and spark plug cap 6 5 Connect the radiator hoses 7 to the cylind...

Page 56: ...e dust seals for dust dirt and foreign materials Check the oil for any contamination Refer to Suspension adjustment information page 78 for making all rebound and compression damping adjustments in on...

Page 57: ...ride after each adjustment If the rear suspension is too stiff soft adjust it by turning both the compression and rebound damping adjusters in one click increments until the suspension feels approxim...

Page 58: ...he tube with your hand Compress the fork tube fully then release your hand Use your other hand to secure the fork tube Repeat this procedure 3 times 2 fork tube 5 Pour the remaining fork oil into the...

Page 59: ...it nears full compression Slightly softer as it nears full compression Standard oil level capacity Maximum oil level capacity Minimum oil level capacity 3 9 in 99 mm 12 1 US oz 358 cm3 3 7 in 93 mm 1...

Page 60: ...102 mm 12 1 US oz 356 6 cm3 4 3 in 110 mm 11 9 US oz 351 5 cm3 Slightly stiffer as it nears full compression Slightly softer as it nears full compression 2 coils at one end 1 coil at other end 1 coil...

Page 61: ...rease 1 Loosen the lock nut 1 2 To position the brake lever farther away from the handgrip turn the adjuster 2 clockwise To position the brake lever closer to the handgrip turn the adjuster counterclo...

Page 62: ...tem and it must be bled Refer to the Honda Service Manual or see your Honda motorcycle dealer for brake bleeding Rear Brake Fluid Level Check 1 LOWER level mark With the motorcycle in an upright posit...

Page 63: ...s to the specified torque 1 1 lbf ft 1 5 N m 0 2 kgf m Adding Rear Brake Fluid The recommended brake fluid is Honda DOT 4 brake fluid from a sealed container or an equivalent When adding brake fluid b...

Page 64: ...f 0 04 in 1 mm both pads must be replaced 1 brake pads 2 wear limits Rear Brake Pads Inspect the pads 1 from the rear side of the caliper to determine the pad wear If either pad is worn anywhere to a...

Page 65: ...the wheels to perform the recommended service in the Maintenance Schedule However information for wheel removal is provided for emergency situations Wheel Rims Spokes 1 rim lock 2 lock nut 1 Inspect t...

Page 66: ...rrect cold tire pressures are If you decide to adjust tire pressures for a particular riding condition make changes a little at a time Inspection Take time to inspect your tires and wheels before you...

Page 67: ...a replacement tire equivalent to the original Replace the tube any time you replace a tire The old tube will probably be stretched and if installed in a new tire could fail Tires Tubes 70 100 17 40M D...

Page 68: ...ain slack 3 driven sprocket 2 drive sprocket 3 Check drive chain slack at several points along the chain The slack should remain constant If it isn t some links may be kinked and binding Lubricating t...

Page 69: ...nts may be purchased at most motorcycle shops and should be used in preference to motor oil Pro Honda Chain Lube or an equivalent or SAE 80 or 90 gear oil is recommended Saturate each chain joint so t...

Page 70: ...sion into neutral again before proceeding with inspection and service Replacement chain RK420MSZ1 Service limit 10 20 in 259 0 mm MEASURE A SPAN OF 21 PINS 20 PITCHES 6 Lubricate the drive chain 7 Pas...

Page 71: ...2 2 Remove carbon deposits from the head pipe of the expansion chamber 1 spring 2 mounting bolts Expansion Chamber Installation 1 Inspect the O rings 1 Replace the O rings if they are damaged or othe...

Page 72: ...s proper position by inspecting the punch mark alignment 3 Check the torque of the upper holder bolts 2 Tighten the front bolts first 16 lbf ft 22 N m 2 2 kgf m 1 handlebar 2 upper holder bolts Contro...

Page 73: ...oints 1 steering head bearings 2 suspension pivot points High pressure water or air can damage certain parts of your CR You may use Pro Honda Hondabrite a multi surface cleaner degreaser to remove bot...

Page 74: ...transmission cavity as well This is natural and just one more reason why you should change the transmission oil often 1 alternator cover After Cleaning Lubrication There are some things you should do...

Page 75: ...nsion Adjustments to determine if your combined rider and sprung machine weight rider fully dressed for competition and machine coolant oil and fuel levels ready for competition requires an optional f...

Page 76: ...elease screws The front wheel should be off the ground before you release the pressure The air pressure should be adjusted according to the altitude and outside temperature 1 Place a workstand under t...

Page 77: ...ing when the fork cap is removed To avoid damage hold both the fork tube and slider when removing the fork cap 8 slider pipe 10 fork tube 9 dust seal 11 guide bushing 9 Record the rebound damping adju...

Page 78: ...ring Standard oil level Maximum oil level Minimum oil level 4 0 in 101 mm 3 7 in 95 mm 4 2 in 106 mm Slightly stiffer as it nears full compression Slightly softer as it nears full compression Standard...

Page 79: ...evel Maximum oil level Minimum oil level 4 0 in 102 mm 3 7 in 95 mm 4 2 in 106 mm Slightly stiffer as it nears full compression Slightly softer as it nears full compression Standard oil level Maximum...

Page 80: ...as follows With the fork spring held upright on its marked end feed the mechanic s wire up through the spring Angle the fork spring and slowly slide it down into the fork using a gentle rocking motio...

Page 81: ...the bolt threads 35 Install the fork protectors 5 and tighten the bolts to the specified torque 5 2 lbf ft 7 N m 0 7 kgf m 5 fork protectors 36 Clean the surfaces where the front axle shaft and axle...

Page 82: ...adjuster 1 clockwise until it will no longer turn lightly seats This is the full hard position 2 Turn the adjuster counterclockwise 9 CR85R 10 CR85RB clicks This is the standard position 3 Make sure...

Page 83: ...wever lower the oil level below the minimum oil level Minimum oil level CR85R Standard Spring 4 2 in 106 mm Softer Spring 4 1 in 104 mm Stiffer Spring 4 1 in 104 mm Minimum oil level CR85RB Standard S...

Page 84: ...gth Adjust as necessary by loosening the lock nut 1 and turning the adjusting nut 2 Each complete turn of the adjuster nut changes the spring length by 1 16 in 1 5 mm 1 lock nut 3 pin spanners 2 adjus...

Page 85: ...CR85R 3 4 CR85RB turns so that the punch mark 2 on the adjuster aligns with the reference mark 3 on the shock absorber Rebound Damping The rebound damping adjuster 4 is located at the lower end of th...

Page 86: ...ar forward as possible on your CR s seat wearing your riding apparel Ask one helper to steady your CR perfectly upright so you can put both feet on the pegs Bounce your weight on the seat a couple of...

Page 87: ...you to add excessive spring pre load to get the right race sag and as a result the rear end of the motorcycle is raised This can cause the rear wheel to unload too much in the air and top out as trave...

Page 88: ...may help especially if you are heavier than the average rider Your CR may be undersprung because of the added weight of the clinging mud This additional weight may compress the suspension too much an...

Page 89: ...ecially downhill bumps Entire travel too soft Front end shakes Fork bottoms over any type of terrain Action Test stiffer compression damping adjustments in one click increments Test stiffer rebound da...

Page 90: ...ension too stiff over the full range of travel test softer compression damping adjustments in one click increments until the desire compression damping for initial travel is obtained If initial travel...

Page 91: ...optional stiff spring Stiff suspension Soft suspension Adjustments for Too Soft Stiff Suspension Symptom Rear end kicks up on deep bumps on sand track Suspension bottoms and rear end kicks up on larg...

Page 92: ...been metered by the air screw 6 The mixture enters the venturi through the bypass 7 and slow jet circuit outlet 8 5 slow jet 7 bypass 6 air screw 8 slow jet circuit outlet Main Circuit Fuel is metere...

Page 93: ...Jet Needle MJ Main Jet All jetting is based on Standard Jetting 32 1 Fuel Oil Ratio Unmodified Engine Including Porting Exhaust and Timing TEMPERATURE ALTITUDE 3050m 10 000 ft to 2300m 7 500 ft 2299m...

Page 94: ...number when it is very humid or raining or it is hotter than 113 degrees F After using the chart and making any adjustments for special conditions it shouldn t be necessary to go more than one jet siz...

Page 95: ...sition If you exceed 3 turns out the next smallest slow jet is needed If you are under 1 turn out the next larger slow jet is needed Adjustment Procedure 1 Warm up the engine 2 Make two or three laps...

Page 96: ...It is advisable to record the settings course conditions lap times and climatic and barometric conditions for future reference Carburetor Disassembly Assembly 1 Turn the fuel valve off 2 Disconnect t...

Page 97: ...measure the float level 14 with the float tab just contacting the float valve and the carburetor intake 15 facing up The float level should be 0 75 in 19 0 mm Adjust the float level by bending the flo...

Page 98: ...tal from the piston Black sooty streaks on the porcelain indicate rich jetting Improperly tightened spark plugs can damage the engine If a plug is too loose a piston may be damaged If a plug is too ti...

Page 99: ...Angle The position of the fork tubes in the clamps is adjustable Before making any chassis adjustments or measuring wheel base make sure the fork tubes are set to their proper position Standard Posit...

Page 100: ...pery during the first few races then changes from good to great and back to good and possibly ends the day with a slick rock hard consistency Ideally your gearing should be adjusted to suit all these...

Page 101: ...circumstances For example an aggressive mud tire will give excellent grip on wet loamy terrain but less impressive grip on a hard surface If you choose a tire with a sticky compound for added traction...

Page 102: ...on tape Position the shift lever and brake pedal so that they are close to your boot for rapid access but not so close that either is depressed when sitting or standing comfortably on your CR Handleba...

Page 103: ...transport and store your Honda as well as two troubleshooting flow charts Transporting Your Motorcycle 100 Storing Your Motorcycle 101 You the Environment 102 Troubleshooting 103 Tips 99 Tips 99 Tips...

Page 104: ...own hooks on your vehicle Attach the upper ends of the straps to the handlebar one on the right side the other on the left close to the fork Check that the tie down straps do not contact any control c...

Page 105: ...nded to prevent damage to the ignition system 6 Inflate the tires to their recommended pressures 7 Place your CR on the optional workstand or equivalent to raise both tires off the ground 8 Stuff a ra...

Page 106: ...ollowing guidelines for proper disposal Recycle Wastes It s illegal and thoughtless to put used engine oil in the trash down a drain or on the ground Used oil gasoline and cleaning solvents contain po...

Page 107: ...rnator Faulty ignition coil Broken or shorted spark plug wire Poor performance at low and idle speeds CORRECT CORRECT CORRECT NOT LEAKING GOOD SPARK INCORRECT INCORRECT INCORRECT LEAKING WEAK OR INTER...

Page 108: ...104 Tips CR85R 099 104 05 6 8 2 28 PM 104...

Page 109: ...ies and other technical data Vehicle Identification 106 Specifications 107 Torque Specifications 109 High Altitude Carburetor Adjustment 111 Oxygenated Fuels 112 Competition Logbook 113 Optional Parts...

Page 110: ...ay also be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of the manual The frame number 1 is stamped on the right side of the steerin...

Page 111: ...x 26 51 3 02 in 76 7 mm 4 0 in 101 mm Item Engine Type Cylinder arrangement Bore and stroke Displacement Compression ratio Transmission oil capacity After draining After disassembly Carburetor Type I...

Page 112: ...3 x 27 25 3 63 in 92 3 mm 4 0 in 102 mm Item Engine Type Cylinder arrangement Bore and stroke Displacement Compression ratio Transmission oil capacity After draining After disassembly Carburetor Type...

Page 113: ...er Rear axle nut Engine hanger bolts Shock absorber upper lower Swingarm pivot nut Fork cap Rear shock arm swingarm side shock link side Rear shock link nuts Frame side Shock spring lock nut 1 2 3 4 5...

Page 114: ...ive Driven Seat mounting bolts Pressure release screw 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Item NOTES 1 Apply Honda thread Lock or an equivalent to the threads 2 Apply oil to the threads and flan...

Page 115: ...on increased The carburetor can be modified to compensate for this high altitude richness However the carburetor must be returned to standard factory specifications when lower altitude riding is desir...

Page 116: ...Tertiary Butyl Ether 15 by Volume You may use gasoline containing up to 15 MTBE by volume METHANOL methyl or wood alcohol 5 by Volume You may use gasoline containing methanol containing up to 5 methan...

Page 117: ...nning time on suspension components Timekeeping This Manual lists maintenance intervals for every so many races or every so many hours of running Because all races are not the same the most effective...

Page 118: ...mpetition Logbook Date Running Location Event Comments Jetting Suspension Settings Gearing Chassis Adjustments Maintenance Time Performed etc Make several photocopies of this page for future use CR85R...

Page 119: ...ich Lean Jet needle number 1 2 clip position richer than standard at 1 8 to 3 4 throttle NBKE 2 405 NBKF 2 415 NBKG 2 425 Jet needle number standard series NFSE 2 405 standard needle NFSF 2 415 NSFG 2...

Page 120: ...djust spring preload two spanners required TOOLS Workstand Air gauge Pin spanner Shock springs CR85RB Softer Standard Stiffer FRAME Rider Weight The maximum load capacity is 150 lbs Rider weight must...

Page 121: ...es front rear General Tools sockets 3 8 in drive screwdrivers blade Phillips No 1 2 3 wrench large adjustable wrenches open end box wrenches hex Allen wrench spoke torque wrench metric scale click sto...

Page 122: ...118 Technical Information Wiring Diagram CR85R 105 130 05 6 8 2 29 PM 118...

Page 123: ...ins information about contacting Honda and how to get an official Honda service manual Authorized Manuals 120 Contacting Honda 121 Your Honda Dealer 122 The Honda Rider s Club USA only 123 Consumer In...

Page 124: ...CR85R RB EXPERT Owner s Manual 16 00 Prices are subject to change without notice and without incurring obligation Publication Item Description Qty Price Total Item No Each Price Sub Total Purchaser s...

Page 125: ...es at the dealership level If you wish to comment on your experiences with your Honda or with your dealer please send your comments to the following address USA only Motorcycle Division American Honda...

Page 126: ...es USA only and Honda accessories and products Canada only The same quality that went into your Honda can be found in Genuine Honda replacement parts You ll also find comparable quality in the accesso...

Page 127: ...is aboard or in tow Vehicle transport to the nearest Honda dealer or service center if necessary An exclusive HRCA website complete with access to the official Honda Common Service Manual contests ins...

Page 128: ...etition Maintenance 26 Between Motos Practice Maintenance 26 After Competition Maintenance 27 Service Preparations Maintenance Component Locations 28 Seat Removal 29 Fuel Tank Removal 30 Subframe Remo...

Page 129: ...ude Carburetor Adjustment 111 Oxygenated Fuels 112 Competition Logbook 113 Optional Parts List 115 Spare Parts Equipment 117 Wiring Diagram 118 CONSUMER INFORMATION 119 Authorized Manuals 120 Contacti...

Page 130: ...nance 92 minor adjustments 91 care appearance 69 chain drive 64 chassis adjustment for track conditions 84 choke idle speed knob 13 cleaner air 40 cleaning appearance care 69 clutch system adjustment...

Page 131: ...ions 11 operation component 6 optional parts list 115 sprockets 115 oxygenated fuels 112 pads brake 60 parts optional 115 personal fit adjustments 98 pinging engine 34 plug spark 46 pre load rear susp...

Page 132: ...s 88 throttle freeplay 42 inspection 43 tires air pressure 62 flat 62 selection 63 tools 117 torque specifications 109 transporting 100 troubleshooting 103 tubes replacing 62 valve fuel 34 vehicle ide...

Page 133: ...Memo 129 CR85R 105 130 05 6 8 2 29 PM 129...

Page 134: ...ressure cold Spark Plug Drive Chain The maintenance schedule page 19 lists service frequencies for each race or about 2 5 hours every 3 races or about 7 5 hours and every 9 races or about 22 5 hours C...

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