Honda 32KZLK000 Manual Download Page 38

Page: 38 / 99

Maintenance

Please read “Importance of Maintenance” and “Maintenance Fundamentals”

carefully before attempting any maintenance. Refer to “Specifications” for service

data.

Importance of Maintenance .....................

P. 36

Maintenance Schedule ..............................

P. 37

Maintenance Fundamentals .....................

P. 40

Tool kit .......................................................

P. 50

Removing & Installing Body Components ...

P. 51

Front Centre Cover ................................... P. 51
Clip........................................................... P. 52
Battery...................................................... P. 53

Crankcase Breather....................................

P. 54

Spark Plug ..................................................

P. 55

Engine Oil ...................................................

P. 58

Brakes .........................................................

P. 62

Side Stand...................................................

P. 67

Throttle .......................................................

P. 68

Other Adjustments ....................................

P. 69

Headlight Aim ...........................................P. 69

12 NSC110MPD-32KZLK000.book 35 ページ２０１１年１２月１４日　水曜日　午後４時５分

Summary of Contents for 32KZLK000

Page 1: ...on information available before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reprod...

Page 2: ...g pleasure Read this owner s manual carefully Follow all recommendations and procedures contained in this manual Pay close attention to safety messages contained in this manual and on the scooter The...

Page 3: ...ooter You must use your own good judgement You will find important safety information in a variety of forms including Safety labels on the scooter Safety Messages preceded by a safety alert symbol and...

Page 4: ...Contents Scooter Safety P 2 Operation Guide P 18 Maintenance P 35 Troubleshooting P 70 Information P 81 Specifications P 91 Index P 94 12 NSC110MPD 32KZLK000 book 4...

Page 5: ...ant information for safe riding of your scooter Please read this section carefully Safety Guidelines P 3 Image Labels P 6 Safety Precautions P 11 Riding Precautions P 12 Accessories Modifications P 15...

Page 6: ...are physically fit mentally focused and free of alcohol and drugs Check that you and your passenger are both wearing an approved motorcycle helmet and protective apparel Instruct your passenger on ho...

Page 7: ...scooter properly maintained and in safe riding condition Inspect your scooter before every ride and perform all recommended maintenance Never exceed load limits 2 P 16 and do not modify your scooter o...

Page 8: ...s poisonous carbon monoxide a colourless odorless gas Breathing carbon monoxide can cause loss of consciousness and may lead to death If you run the engine in confined or even partly enclosed area the...

Page 9: ...c symbol on each label The meanings of each symbol and label are as follows Read instructions contained in Owner s Manual carefully Read instructions contained in Shop Manual carefully In the interest...

Page 10: ...h a battery unless they understand proper handling and hazards of the battery very well Handle the battery electrolyte with extreme care as it contains dilute sulfuric acid Contact with your skin or e...

Page 11: ...ructions contained in user s manual and installation guide before installing any accessory The total weight of accessories and luggage added to rider s and passenger s weight should not exceed 165 kg...

Page 12: ...kgf cm2 33 psi Driver and passenger Front 200 kPa 2 00 kgf cm2 29 psi Rear 225 kPa 2 25 kgf cm2 33 psi Tyre size Front 80 90 16M C 43P Rear 90 90 14M C 46P Tyre brand CHENG SHIN Front C 922F Rear C 9...

Page 13: ...Image Labels 10 Scooter Safety CARGO LIMIT LABEL Do not exceed 10 kg 22 lb CARGO LIMIT LABEL Do not exceed 3 0 kg 6 6 lb CARGO LIMIT LABEL Do not exceed 1 5 kg 3 0 lb 12 NSC110MPD 32KZLK000 book 10...

Page 14: ...Helmet Safety standard certified high visibility correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or other approv...

Page 15: ...risk sliding out Exercise caution on low traction surfaces u The tyres slip more easily on such surfaces and braking distances are longer Avoid continuous braking u Repeated braking such as when desce...

Page 16: ...als Do not touch the engine muffler brakes and other high temperature parts until they cool down To reduce the likelihood of theft always lock the handlebar and remove the key when leaving the scooter...

Page 17: ...elines to protect the engine and catalytic converter Use only unleaded petrol Use recommended octane number Using lower octane petrol will result in decreased engine performance Do not use fuels conta...

Page 18: ...illegal to operate on public roads and highways Before deciding to install accessories on your scooter be certain the modification is safe and legal Do not pull a trailer with or attach a sidecar to y...

Page 19: ...ithin specified load limits 2 Maximum weight capacity Maximum luggage weight P 91 Tie all luggage securely evenly balanced and close to the centre of the scooter Do not place objects near the lights o...

Page 20: ...Scooter Safety 17 12 NSC110MPD 32KZLK000 book 17...

Page 21: ...pect your scooter to make sure that it is safe to ride Apply throttle gradually Obey the speed limit Start and warm the engine Avoid revving the engine How to use basic features Instruments P22 Switch...

Page 22: ...e brake lights will indicate that you have applied the brakes If pulling off the road signal early enough to show traffic that you are pulling over and pull over smoothly Park on a firm level surface...

Page 23: ...62 CBS brake fluid reservoir P62 Throttle grip P68 Inner rack P34 Engine oil fill cap dipstick P58 Spark plug P55 Shopping hook P34 Helmet holder P32 Document compartment Document bag P33 Centre compa...

Page 24: ...Side stand P67 Inner rack P34 Helmet holder P32 Seat P32 Tool kit P50 Rear Carrier P32 Fuel fill cap P30 Seat lock P32 Crankcase breather P54 Oil strainer screen cap P59 Centre stand P13 12 NSC110MPD...

Page 25: ...he red mark remaining fuel approximately 1 3 litres 0 34 US gal 0 29 Imp gal Speedometer This is shows your speed in kilometer per hour km h and or miles per hour mph depend on type Odometer Odometer...

Page 26: ...mes on briefly when the ignition switch is turned on If it comes on while engine is running P72 PGM FI Programmed Fuel Injection malfunction indicator lamp MIL High beam indicator Turn signal indicato...

Page 27: ...24 Operation Guide Switches Start button Horn button Turn signal switch u Pressing the switch turns the turn signal off Headlight dimmer switch High beam Low beam 12 NSC110MPD 32KZLK000 book 24...

Page 28: ...he LOCK position u Jiggle the handlebars if the lock is difficult to engage c Remove the key Unlocking Insert the key push it in and turn the ignition switch to the OFF position Ignition Switch Switch...

Page 29: ...e 2 500 m 8 000 feet a Place the scooter on its centre stand b Turn the ignition switch to the ON position NOTICE If the engine does not start within 5 seconds turn the ignition off and wait 10 second...

Page 30: ...a Place the scooter on its centre stand and squeeze the rear brake lever b With the throttle slightly open about 3 mm press the start button If the engine does not start a Open the throttle fully and...

Page 31: ...Make sure the side stand and centre stand are up b Get on the scooter u Mount the scooter from the left side keeping at least one foot on the ground c Release the rear brake lever d Acceleration and...

Page 32: ...29 Operation Guide Braking Close the throttle and apply the front and rear brakes together Rear brake lever Front brake lever 12 NSC110MPD 32KZLK000 book 29...

Page 33: ...k capacity 5 5 litres 1 45 US gal 1 21 lmp gal Refuelling and Fuel Guidelines P14 Opening the Fuel Fill Cap a Open the seat 2 P 32 b Turn the fuel fill cap counterclockwise until it stops and remove t...

Page 34: ...sure that the arrow marks on the cap and fuel tank is aligned b Close the seat 3WARNING Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engi...

Page 35: ...a helmet secured by the holder Ignition key Helmet holders The helmet holders are located under the seat u Use the helmet holders only when parked Rear carrier Never exceed the maximum weight limit Ma...

Page 36: ...imum weight limit Maximum Weight 10 kg 22 lb u Do not store any items that are flammable or susceptible to heat damage Tool kit Rubber strap Centre compartment Document bag The document bag is in the...

Page 37: ...rge luggage to the hook that would hang out from the scooter and or interfere with the movement of your feet Inner Rack The inner rack is provided below the handlebar The maximum allowable load on the...

Page 38: ...a Importance of Maintenance P 36 Maintenance Schedule P 37 Maintenance Fundamentals P 40 Tool kit P 50 Removing Installing Body Components P 51 Front Centre Cover P 51 Clip P 52 Battery P 53 Crankcase...

Page 39: ...intenance Only you can decide whether or not you should perform a given task Follow these guidelines when performing maintenance Stop the engine and remove the key Park your scooter on a firm level su...

Page 40: ...hese requirements Keep an accurate record of maintenance to help ensure that your scooter is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled ma...

Page 41: ...te or replace if necessary Replace Clean Pre ride Check 2 P 40 Frequency 1 Annual Check Regular Replace Refer to page Items 1 000 km 1 4 8 12 1 000 mi 0 6 2 5 5 7 5 Fuel Line Fuel Level 30 Throttle Op...

Page 42: ...echanical skill Pre ride Check 2 P 40 Frequency 1 Annual Check Regular Replace Refer to page Items 1 000 km 1 4 8 12 1 000 mi 0 6 2 5 5 7 5 Brake Fluid 4 2 Years 62 Brake Shoes Pads Wear 63 66 Brake S...

Page 43: ...0 Throttle Check for smooth opening and full closing in all steering positions 2 P 68 Engine oil level Add engine oil if necessary Check for leaks 2 P 58 Brakes Check operation Lights and horn Check t...

Page 44: ...e mentioned on the colour label The colour label is attached to the centre compartment under the seat 2 P 32 Replacing Parts 3WARNING Installing non Honda parts may make your scooter unsafe and cause...

Page 45: ...terminals are starting to corrode and are coated with a white substance wash with warm water and wipe clean Battery NOTICE Your battery is a maintenance free type and can be permanently damaged if th...

Page 46: ...cuits on your scooter If something electrical on your scooter stops working check for and replace any blown fuses 2 P 80 Inspecting and Replacing Fuses Turn off the ignition switch to remove and inspe...

Page 47: ...oil check the label to make sure that the oil satisfies all of the following standards JASO T 903 standard 1 MB SAE standard 2 10W 30 API classification 3 SG or higher 1 The JASO T 903 standard is an...

Page 48: ...e Service more frequently when riding in rain at full throttle or after the scooter is washed or overturned Service if the deposit level can be seen in the transparent section of the drain tube Brake...

Page 49: ...pressure when your tyres are cold Inspecting for Damage Inspect the tyres for cuts slits or cracks that exposes fabric or cords or nails or other foreign objects embedded in the side of the tyre or t...

Page 50: ...when the minimum tread depth is reached German law prohibits use of tyres whose tread depth is less than 1 6 mm Wear indicator location mark 3WARNING Riding on tyres that are excessively worn or impro...

Page 51: ...e tyre is installed Do not install a tube inside a tubeless tyre on this scooter Excessive heat build up can cause the tube to burst Use only tubeless tyres on this scooter The rims are designed for t...

Page 52: ...d with a viscous type air cleaner element Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust Do not perform the maintenance Should be serv...

Page 53: ...of the seat 2 P 33 You can perform some roadside repairs minor adjustments and parts replacement with the tools contained in the kit 8 12 mm Open end wrench 10 14 mm Open end wrench No 2 Phillips scre...

Page 54: ...ust be removed for battery and fuse maintenance and front turn signal light assembly removal Removal 1 Remove the screws and clip 2 P 52 2 Remove the front centre cover Installation Install the parts...

Page 55: ...and front turn signal light assembly Removal 1 Press down on the centre pin to release the lock 2 Pull the clip out of the hole Installation 1 Slightly open the retaining pawls and then push them out...

Page 56: ...4 Disconnect the positive terminal from the battery 5 Pull out the battery taking care not to drop the terminal nuts Installation Install the parts in the reverse order of removal Always connect the p...

Page 57: ...kcase Breather 1 Place a drain pan under the crankcase breather tube 2 Remove the crankcase breather tube and drain deposits 3 Reinstall the crankcase breather tube Crankcase breather tube 12 NSC110MP...

Page 58: ...k plug in the recommended heat range 1 Remove the screws 2 Remove the centre cover by inserting a flat head screwdriver covered with a protective cloth into the slit on the bottom of the centre cover...

Page 59: ...its erosion or carbon fouling uIf the erosion or deposit is heavy replace the plug uClean a carbon or wet fouled plug with a plug cleaner otherwise use a wire brush 7 Check the spark plug gap using a...

Page 60: ...First tighten the plug NGK 1 2 turn after it seats DENSO 3 4 turn after it seats b Then loosen the plug c Next tighten the plug again 1 8 turn after it seats 11 Reinstall the spark plug cap Take care...

Page 61: ...witch off stop the engine and wait 2 to 3 minutes 4 Remove the oil fill cap dipstick and wipe it clean 5 Insert the oil fill cap dipstick until it seats but don t screw it in Check that the oil level...

Page 62: ...ediately 2 Securely reinstall the oil fill cap dipstick For the recommended oil and oil selection guidelines see Maintenance Fundamentals 2 P 44 Changing Engine Oil Cleaning Strainer Screen Changing t...

Page 63: ...strainer screen cap O ring spring and oil strainer screen and let the remaining oil drain out uDiscard the oil at an approved recycling centre 7 Clean the oil strainer screen 8 Check that the oil str...

Page 64: ...ill the crankcase with the recommended oil 2 P 44 and install the oil fill cap dipstick 13 Check the oil level 2 P 58 14 Check that there are no oil leaks Torque 24 N m 2 4 kgf m 18 lbf ft Required oi...

Page 65: ...ER level marks If the brake fluid level in either reservoir is below the lower level mark or the brake lever freeplay becomes excessive inspect the brake pads for wear If the brake pads are not worn y...

Page 66: ...rs The pads need to be replaced if a brake pad is worn to the bottom of the groove 1 Inspect the brake pads from in front of the brake caliper If necessary have the pads replaced by your dealer Always...

Page 67: ...justing the Rear Brake Lever Freeplay Adjust the freeplay of the brake lever with the front wheel pointed straight ahead Make sure the cut out on the adjusting nut is seated on the brake arm pin when...

Page 68: ...tation after the brake lever is released 3 Push the brake arm to confirm that there is a gap between the rear brake adjusting nut and brake arm pin After adjustment confirm the freeplay of the brake l...

Page 69: ...d to the brake arm moves toward a reference mark on the brake panel If the arrow aligns with the reference mark on full application of the brake the brake shoes must be replaced See your dealer for th...

Page 70: ...the pivot area and lubricate the pivot bolt with clean grease 3 Check the spring for damage or loss of tension 4 Sit on the scooter and raise the side stand 5 Start the engine 6 Lower the side stand a...

Page 71: ...closed to fully open in all steering positions and throttle freeplay is correct If the throttle does not move smoothly close automatically or if the cable is damaged have the scooter inspected by you...

Page 72: ...Headlight Aim You can adjust vertical aim of the headlight for proper alignment To move the headlight case loosen the bolt Tighten the bolt after adjustment Obey local laws and regulations Headlight c...

Page 73: ...71 Warning Indicators On P 72 PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL P 72 Tyre Puncture P 73 Electrical Trouble P 74 Battery Goes Dead P 74 Burned out Light Bulb P 74 Blown F...

Page 74: ...ction indicator lamp MIL is on uIf the indicator light is on contact your dealer as soon as possible Starter Motor Does Not Operate Check the following items Make sure the side stand is raise Check fo...

Page 75: ...mmed Fuel Injection Malfunction Indicator Lamp MIL If the indicator comes on while riding you may have a serious problem with the PGM FI system Reduce speed and have your scooter inspected by your dea...

Page 76: ...repair using a tubeless tyre repair kit Follow the instructions provided with the emergency tyre repair kit Riding your scooter with a temporary tyre repair is very risky Do not exceed 50 km h 30 mph...

Page 77: ...rging contact your dealer Burned out Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the OFF or LOCK position Allow the bulb to cool before replaci...

Page 78: ...e dust covers 2 Loosen the mirror adapters 3 Remove the rearview mirrors 4 Remove the screws 5 Remove the headlight case then pull the socket off the bulb without turning it Rearview mirrors Dust cove...

Page 79: ...glass surface with your fingers If you touch the bulb with your bare hands clean it with a cloth moistened with alcohol Position Light Bulb 1 Remove the front centre cover 2 P 51 2 Remove the front t...

Page 80: ...and parts in the reverse order of removal Brake Tail light Bulb 1 Remove the taillight lens by removing the screws 2 Slightly press the bulb in and turn it counterclockwise 3 Install a new bulb and p...

Page 81: ...and turn it counterclockwise 4 Install a new bulb and parts in the reverse order of removal uUse only the amber bulb Rear Turn Signal Bulb 1 Remove the rear turn signal lens by removing the screw 2 Sl...

Page 82: ...ns packing in place install the rear turn signal lens License Plate Light Bulb 1 Remove the screws and license light cover 2 Pull out the bulb without turning it 3 Install a new bulb and parts in the...

Page 83: ...e box cover 3 Pull the main fuse and other fuses out one by one and check for a blown fuse Always replace a blown fuse with a spare of the same rating 4 Close the fuse box cover 5 Install the front ce...

Page 84: ...ls Other Features P 82 Fuels Containing Alcohol P 83 Catalytic Converter P 84 Caring for Your Scooter P 85 Storing Your Scooter P 87 Transporting Your Scooter P 88 You the Environment P 89 Serial Numb...

Page 85: ...removed by your dealer to determine the key number A metal key holder may cause damage to the area surrounding the ignition switch Instruments Controls Other Features The headlight is always on when t...

Page 86: ...me Gasohol Methanol methyl alcohol 5 by volume max that contain cosolvents and corrosion inhibitors to protect the fuel system Never use a blend containing more than 5 The use of petrol containing mor...

Page 87: ...mpounds A defective catalytic converter contributes to air pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to...

Page 88: ...headlight lens panels and other plastic components with extra care to avoid scratching them Avoid directing water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your scooter with...

Page 89: ...and other belongings Do not direct water at the air cleaner u Water in the air cleaner can prevent the engine from starting Do not direct water near the headlight u Any condensation inside the headli...

Page 90: ...er outdoors you should consider using a full body motorcycle cover If you won t be riding for an extended period follow these guidelines Wash your scooter and wax all painted surfaces except matte pai...

Page 91: ...Scooter If your scooter needs to be transported it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie down straps Ne...

Page 92: ...r toxic wastes in approved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get i...

Page 93: ...ter your scooter They may also be required when ordering replacement parts The frame number is stamped on the rear of the frame body inside the centre compartment The engine number is stamped on the l...

Page 94: ...2 kg 225 lb Maximum weight capacity 1 165 kg 364 lb Maximum luggage weight 2 15 kg 33 lb Centre compartment 10 kg 22 lb Shopping hook and inner rack 1 5 kg 3 0 lb Rear carrier 3 0 kg 6 6 lb Passenger...

Page 95: ...For extend high speed riding CPR9EA 9 NGK or U27EPR9 DENSO Spark plug gap 0 80 to 0 90 mm 0 031 to 0 035 in Idle speed 1 700 100 rpm Recommended engine oil Honda 4 stroke motorcycle oil API Service Cl...

Page 96: ...light 12V 21 5W Front turn signal lights 12V 10W 2 Rear turn signal lights 12V 10W 2 Position lights 12V 5W 2 License plate light 12V 5W Main fuse 20A Other fuses 10A Engine oil drain bolt 24 N m 2 4...

Page 97: ...Plate Light 79 Position Light 76 Rear Turn Signal 78 C Caring for Your Scooter 85 Catalytic Converter 84 Colour label 41 Compartment Owner s Manual 33 82 Tool Kit 33 50 E Electrical Trouble 74 Engine...

Page 98: ...ion Switch 25 82 Image Labels 6 Indicators 23 Instruments 22 L Labels 6 Load Limits 16 Loading Guidelines 16 M Maintenance Fundamentals 40 Importance 36 Safety 36 Schedule 37 Maximum Weight Limit 16 9...

Page 99: ...6 67 Specifications 91 Speedometer 22 Start Button 24 Starting the Engine 26 Starting the Scooter 28 Steering Lock 25 Storage Equipment 32 Owner s Manual 33 82 Storing Your Scooter 87 Switches 24 T Th...

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