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15

Fuel

NOTICE

Depending on the region where you operate your equipment, fuel 
formulations may deteriorate and oxidize rapidly. Fuel deterioration 
and oxidation can occur in as little as 30 days and may cause damage 
to the carburetor and/or fuel system. Please check with your servicing 
dealer for local storage recommendations.

Gasoline will oxidize and deteriorate in storage. Old gasoline will 
cause hard starting, and it leaves gum deposits that clog the fuel 
system. If the gasoline in your mower deteriorates during storage, you 
may need to have the carburetor and other fuel system components, 
serviced or replaced.

The length of time that gasoline can be left in your fuel tank and 
carburetor without causing functional problems will vary with such 
factors as gasoline blend, your storage temperatures, and whether 
the fuel tank is partially or completely filled. The air in a partially filled 
fuel tank promotes fuel deterioration. Very warm storage 
temperatures accelerate fuel deterioration. Fuel deterioration 
problems may occur within a few months, or even less if the gasoline 
was not fresh when you filled the fuel tank.

To prevent fuel related problems:

1. Add gasoline stabilizer following the manufacturer’s instructions.

When adding gasoline stabilizer, fill the fuel tank with fresh 
gasoline. If only partially filled, air in the tank will promote fuel 
deterioration during storage.

2. After adding gasoline stabilizer, run the engine outdoors for 

10 minutes to be sure that treated gasoline has replaced the 
untreated gasoline in the fuel system.

3. Stop the engine and 

turn the fuel valve to the 
OFF position.

4. Start the engine and 

continue to run the 
engine until it stops from 
the lack of fuel in the 
carburetor fuel bowl. 
Running time should be 
less than 3 minutes.

The 

DISTRIBUTOR’S LIMITED WARRANTY

 (page 20) does not 

cover fuel system damage or engine performance problems resulting 
from neglected storage preparation.

Engine Oil

Change the engine oil (page 12).

Engine Cylinder

1. Remove the spark plug (page 13).

2. Pour 1 - 2 teaspoons (5 ~ 10 cc) of clean engine oil into the 

cylinder to keep it from rusting.

3. Pull the starter rope several times to distribute the oil in the 

cylinder.

4. Reinstall the spark plug.

5. Pull the starter rope slowly until resistance is felt, then return the 

starter grip gently. This will close the valves so moisture cannot 
enter the engine cylinder.

Handlebar Folding

Remove the grass bag (HRR) if installed. You can place it on top of 
the engine, with the bag opening to the front. 

.

1. Loosen the handlebar locking knobs 

1

.

2. Press and hold the blade control lever 

2

.

3. Swing the handlebar forward 

3

Prevent the cables from getting pinched or kinked.

When unfolding the handlebar, be sure to tighten the adjust knobs 
to secure the handlebar in the mowing position.

PLACING IN STORAGE 

Since your mower will be stored with gasoline in the fuel tank and 
carburetor, it is important to reduce the hazard of gasoline vapor 
ignition. Select a well-ventilated storage area away from any 
appliance that operates with a flame, such as a furnace, water heater, 
or clothes dryer. Also avoid any area with a spark-producing electric 
motor, or where power tools are operated.

If possible, avoid storage areas with high humidity, because that 
promotes rust and corrosion.

Make sure the fuel valve is in the OFF position to reduce the 
possibility of fuel leakage.

Place the mower with its wheels on a level surface. Tilting can cause 
fuel or oil leakage.

The handlebar can be folded for compact storage.

With the engine and exhaust system cool, cover the mower to keep 
out dust. A hot engine and exhaust system can ignite or melt some 
materials. Do not use sheet plastic as a dust cover. A nonporous 
cover will trap moisture around the mower, promoting rust and 
corrosion.

REMOVING FROM STORAGE   

Check your mower as described in 

BEFORE OPERATION

 (page 4).

If the cylinder was coated with oil during storage preparation, the 
engine will smoke briefly at startup. This is normal.

FUEL 
VALVE

OFF

Summary of Contents for 00X31-VL0-U540

Page 1: ...orrectly and safely Safety Messages preceded by a safety alert A symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean Each message tells you what the hazard is what c...

Page 2: ...PORTANT to Honda That s why we urge you to read this message before letting your child operate this lawn mower Lawn mowers are tools not toys As with any equipment bad judgments can result in serious...

Page 3: ...All Honda engines are run at the factory prior to packaging Most of the oil is removed prior to shipment however some oil remains in the engine The amount of oil left in the engine varies If not usin...

Page 4: ...ank will help to eliminate or reduce operating interruptions for refueling CHECK YOUR MOWING AREA For your safety and the safety of others always inspect the area before operating the lawn mower Objec...

Page 5: ...chute as shown Mulching Plug HRR The mulching plug helps to curve the inside of the mower deck for more efficient mulching Install and remove the mulching plug by raising the rear discharge guard as...

Page 6: ...en if you have operated other mowers take time to become familiar with how this mower works and practice in a safe area until you build up your skills For your safety avoid starting or operating the e...

Page 7: ...hold it against the handlebar to propel the mower forward Release the clutch lever to stop the mower s forward movement Always release the clutch lever before starting the engine If the clutch is enga...

Page 8: ...wer deck or other components Vibration usually indicates serious trouble The DISTRIBUTOR S LIMITED WARRANTY page 20 does not cover parts damaged by collision Gravel and Loose Objects Gravel loose ston...

Page 9: ...egin and make sure you have the tools and skills required To reduce the possibility of fire or explosion be careful when working around gasoline Use only a nonflammable solvent not gasoline to clean p...

Page 10: ...ning the blade s or causing imbalance or poor cutting the blade s should be sharpened by trained staff at an authorized Honda servicing dealer BLADE REPLACEMENT Use Honda Genuine replacement blade s o...

Page 11: ...nsert the frame into the bag as shown 2 Clip the plastic edges of the bag onto the frame as shown ENGINE MAINTENANCE Engine Oil Level Check 1 Unscrew and remove the filler cap dipstick and wipe it cle...

Page 12: ...nd using 2 stroke oil can damage the engine Air Cleaner Service A dirty air cleaner will restrict air flow to the carburetor reducing engine performance If you operate the mower in very dusty areas cl...

Page 13: ...e spark plug cap on the spark plug Spark Arrester Service optional equipment Your lawn mower engine is not factory equipped with a spark arrester In some areas it is illegal to operate an engine witho...

Page 14: ...e bed of the transport vehicle Tie the mower down with rope or straps and block the wheels Keep the tie down rope or straps away from the controls adjustment levers cables and the carburetor Fold the...

Page 15: ...ing from neglected storage preparation Engine Oil Change the engine oil page 12 Engine Cylinder 1 Remove the spark plug page 13 2 Pour 1 2 teaspoons 5 10 cc of clean engine oil into the cylinder to ke...

Page 16: ...logged Clean out the mower deck page 14 Air filter is clogged Clean or replace the air filter page 12 Bad fuel mower stored without treating gasoline or refueled with bad gasoline Refuel with fresh ga...

Page 17: ...ions control system may increase emissions beyond the legal limit Among those acts that constitute tampering are Removal or alteration of any part of the intake fuel or exhaust systems Altering or def...

Page 18: ...del GCV160 Engine type 4 stroke overhead cam single cylinder air cooled Displacement 9 8 cu in 160 cc Bore and stroke 2 52 x 1 97 in 64 x 50 mm Compression ratio 8 5 1 Ignition system Transistorized m...

Page 19: ...publications will give you additional information for maintaining and repairing your lawn mower Shop Manual This manual covers complete maintenance and overhaul procedures It is intended to be used by...

Page 20: ...l rights and you may also have other rights which vary from state to state Honda Accessories Replacement Parts And Apparel This warranty is limited to Honda Power Equipment parts accessories and appar...

Page 21: ...nda approved replacement parts may be used in the performance of any warranty repairs and must be provided without charge to the owner The use of replacement parts not equivalent to the original parts...

Page 22: ...NOTES...

Page 23: ...NLINE www hondapowerequipment com commercial rental users check one private homeowner use for hire use Owner s Last Name Company Name Address City Date of Purchase First Name Telephone State ZIP Code...

Page 24: ...RETTA GA 30005 9956 POWER EQUIPMENT DIVISION Product Registration FIRST CLASS MAIL PERMIT NO 117 ALPHARETTA GA 1 Go www hondapowerequipment com to register your unit 2 Click on Product Registration 3...

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