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14

FUEL SYSTEM

Refueling    

This engine is certified to operate on unleaded gasoline with a pump 
octane rating of 86 or higher.

Refuel in a well-ventilated area with the engine stopped. If the engine 
has been running, allow it to cool first. Never refuel the engine inside a 
building where gasoline fumes may reach flames or sparks.

You may use regular unleaded gasoline containing no more than 10% 
ethanol (E10) or 5% methanol by volume. In addition, methanol must 
contain cosolvents and corrosion inhibitors. Use of fuels with content 
of ethanol or methanol greater than shown above may cause starting 
and/or performance problems. It may also damage metal, rubber, and 
plastic parts of the fuel system. Engine damage or performance 
problems that result from using a fuel with percentages of ethanol or 
methanol greater than shown above are not covered by warranty.

If your equipment will be used on an infrequent or intermittent basis, 
please refer to the fuel section of the 

STORAGE

 chapter (page 15) for 

additional information regarding fuel deterioration. 

Never use stale or contaminated gasoline or an oil/gasoline mixture. 
Avoid getting dirt or water in the fuel tank.

Adding Fuel

1. Remove the fuel tank cap.

2. Add fuel to the bottom of the fuel level limit in the neck of the fuel 

tank. Do not overfill. Wipe up spilled fuel before starting the engine. 

3. Tighten the fuel tank cap until 

it clicks.

Move the mower at least 3 meters (10 feet) away from the fueling 
source and site before starting the engine.

NOTICE

Fuel can damage paint and plastic. Be careful not to spill fuel when 
filling your fuel tank. Damage caused by spilled fuel is not covered by 
the 

DISTRIBUTOR’S LIMITED WARRANTY

 (page 20).

TRANSPORTING

If the engine has been running, allow it to cool for at least 15 minutes 
before loading the mower on the transport vehicle. A hot engine and 
exhaust system can burn you and can ignite some materials.

1. Turn the fuel valve to the OFF position. This will prevent carburetor 

flooding and reduce the possibility of fuel leakage.

2. If installed, remove the grass bag.

If a suitable loading ramp is not available, two people should lift the 
mower on and off the transport vehicle while holding the mower level.

Position the mower so all four wheels are on the bed of the transport 
vehicle. Tie the mower down with rope or straps, and block the 
wheels. Keep the tie-down rope or straps away from the controls, 
adjustment levers, cables, and the carburetor.

Fold the handlebar so the mower will take up less space (page 15).

STORAGE

PREPARING FOR STORAGE

Proper storage preparation is essential for keeping your lawn mower 
trouble free and looking good. The following steps will help to keep 
rust and corrosion from impairing your lawn mower’s function and 
appearance, and will make the engine easier to start when you use 
the lawn mower again.

Cleaning

Engine

Wash the engine by hand, and be careful to prevent water from 
entering the air cleaner.

NOTICE

Using a garden hose or pressure washing equipment can force water 
into the air cleaner. Water in the air cleaner will soak the paper 
element and can enter the carburetor or engine cylinder, causing 
damage.
Water contacting a hot engine can cause damage. If the engine has 
been running, allow it to cool for at least half an hour before washing.

Mower Deck

Before washing the underside of the mower deck, be sure the fuel 
valve is in the OFF position. Disconnect the spark plug cap. Rest the 
mower on its right side, so the carburetor side is up. This will help to 
prevent fuel leakage and hard starting due to carburetor flooding. 
Wear heavy gloves to protect your hands from the blade(s).

Wash the lawn mower, including the underside of the mower deck.

If using a garden hose or pressure washing equipment to clean the 
mower deck, be careful to avoid getting water into controls and 
cables, or anywhere near the engine air cleaner or muffler opening.

Grass Bag (HRR)

Remove the bag from the mower, and wash it with a garden hose or 
pressure washing equipment. Allow the bag to dry completely before 
storage.

Drying

1. After washing the lawn mower, wipe dry all accessible surfaces.

2. With the mower in an upright position, start the engine outdoors 

and let it run until it reaches normal operating temperature to 
evaporate any water remaining on the engine.

3. Stop the engine and allow it to cool.

4. After the lawn mower is clean and dry, touch up any damaged 

paint, and coat other areas that may rust with a light film of oil. 

B

 WARNING

Gasoline is highly flammable and explosive.

You can be burned or seriously injured when handling fuel.

• Stop the engine and keep heat, sparks, and flame away.

• Handle fuel only outdoors.

• Wipe up spills immediately.

MAXIMUM FUEL 
LEVEL

FUEL TANK 
CAP

Summary of Contents for 00X31-VL0-U540

Page 1: ...orrectly and safely Safety Messages preceded by a safety alert A symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean Each message tells you what the hazard is what c...

Page 2: ...PORTANT to Honda That s why we urge you to read this message before letting your child operate this lawn mower Lawn mowers are tools not toys As with any equipment bad judgments can result in serious...

Page 3: ...All Honda engines are run at the factory prior to packaging Most of the oil is removed prior to shipment however some oil remains in the engine The amount of oil left in the engine varies If not usin...

Page 4: ...ank will help to eliminate or reduce operating interruptions for refueling CHECK YOUR MOWING AREA For your safety and the safety of others always inspect the area before operating the lawn mower Objec...

Page 5: ...chute as shown Mulching Plug HRR The mulching plug helps to curve the inside of the mower deck for more efficient mulching Install and remove the mulching plug by raising the rear discharge guard as...

Page 6: ...en if you have operated other mowers take time to become familiar with how this mower works and practice in a safe area until you build up your skills For your safety avoid starting or operating the e...

Page 7: ...hold it against the handlebar to propel the mower forward Release the clutch lever to stop the mower s forward movement Always release the clutch lever before starting the engine If the clutch is enga...

Page 8: ...wer deck or other components Vibration usually indicates serious trouble The DISTRIBUTOR S LIMITED WARRANTY page 20 does not cover parts damaged by collision Gravel and Loose Objects Gravel loose ston...

Page 9: ...egin and make sure you have the tools and skills required To reduce the possibility of fire or explosion be careful when working around gasoline Use only a nonflammable solvent not gasoline to clean p...

Page 10: ...ning the blade s or causing imbalance or poor cutting the blade s should be sharpened by trained staff at an authorized Honda servicing dealer BLADE REPLACEMENT Use Honda Genuine replacement blade s o...

Page 11: ...nsert the frame into the bag as shown 2 Clip the plastic edges of the bag onto the frame as shown ENGINE MAINTENANCE Engine Oil Level Check 1 Unscrew and remove the filler cap dipstick and wipe it cle...

Page 12: ...nd using 2 stroke oil can damage the engine Air Cleaner Service A dirty air cleaner will restrict air flow to the carburetor reducing engine performance If you operate the mower in very dusty areas cl...

Page 13: ...e spark plug cap on the spark plug Spark Arrester Service optional equipment Your lawn mower engine is not factory equipped with a spark arrester In some areas it is illegal to operate an engine witho...

Page 14: ...e bed of the transport vehicle Tie the mower down with rope or straps and block the wheels Keep the tie down rope or straps away from the controls adjustment levers cables and the carburetor Fold the...

Page 15: ...ing from neglected storage preparation Engine Oil Change the engine oil page 12 Engine Cylinder 1 Remove the spark plug page 13 2 Pour 1 2 teaspoons 5 10 cc of clean engine oil into the cylinder to ke...

Page 16: ...logged Clean out the mower deck page 14 Air filter is clogged Clean or replace the air filter page 12 Bad fuel mower stored without treating gasoline or refueled with bad gasoline Refuel with fresh ga...

Page 17: ...ions control system may increase emissions beyond the legal limit Among those acts that constitute tampering are Removal or alteration of any part of the intake fuel or exhaust systems Altering or def...

Page 18: ...del GCV160 Engine type 4 stroke overhead cam single cylinder air cooled Displacement 9 8 cu in 160 cc Bore and stroke 2 52 x 1 97 in 64 x 50 mm Compression ratio 8 5 1 Ignition system Transistorized m...

Page 19: ...publications will give you additional information for maintaining and repairing your lawn mower Shop Manual This manual covers complete maintenance and overhaul procedures It is intended to be used by...

Page 20: ...l rights and you may also have other rights which vary from state to state Honda Accessories Replacement Parts And Apparel This warranty is limited to Honda Power Equipment parts accessories and appar...

Page 21: ...nda approved replacement parts may be used in the performance of any warranty repairs and must be provided without charge to the owner The use of replacement parts not equivalent to the original parts...

Page 22: ...NOTES...

Page 23: ...NLINE www hondapowerequipment com commercial rental users check one private homeowner use for hire use Owner s Last Name Company Name Address City Date of Purchase First Name Telephone State ZIP Code...

Page 24: ...RETTA GA 30005 9956 POWER EQUIPMENT DIVISION Product Registration FIRST CLASS MAIL PERMIT NO 117 ALPHARETTA GA 1 Go www hondapowerequipment com to register your unit 2 Click on Product Registration 3...

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