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ALFA IN a.s. ©                                 

 

 

                  

www.alfain.eu

 

Antimony 

Chromium 

Mercury 

Nickel 

Cobalt 

Arsenic 

Barium 

Copper 

Selenium 

Beryllium 

Lead 

Silver 

Cadmium 

Manganese 

Vanadium 

20.  Always  read  the  Material  Safety  Data  Sheets  (MSDS)  that  should  be 

supplied with the material you  are  using. These MSDSs will give  you the 
information regarding the kind and amount of fumes and gases that may be 
dangerous to your health. 

21.  It is very important to arrange for sufficient ventilation, especially when 

welding in enclosed spaces. We suggest using suitable fume extractors to 
prevent the risk of intoxication by fumes or gas generated by the welding 
process. 

22.  Noise  can  cause  permanent  hearing  loss.  Welding  arc  processes  can 

cause noise levels to exceed safe limits. You must protect your ears from 
loud noise to prevent permanent loss of hearing. 

23.  To protect your hearing from loud noise, wear protective ear plugs and/or 

ear muffs. Protect others in the workplace. 

24.  Noise levels should be measured to be sure the decibels (sound) do not 

exceed safe levels. 

25.  The operator must ensure all flammable materials are removed from the 

work area to avoid any risk of fire. 

26.  The  operator  must  NEVER  weld  containers  that  have  previously 

contained petrol, lubricants, gas or similar flammable materials, even if the 
container has been empty for a considerable time. THERE IS A VERY HIGH 
RISK OF EXPLOSION. 

27.  The operator must be aware of all the special regulations which he needs 

to conform to when cutting in enclosed spaces with a high risk of explosion. 

28.  To prevent electric shock, we strongly suggest the following rules:  
29.  Do not work in a damp or humid environment. 
30.  Do not use the machine if its cables are damaged in any way. 
31.  Make sure that the earthing system of the electric equipment is correctly 

connected and operational. 

32.  The operator must be insulated from the metal components connected 

to the return wire. 

33.  The earthing of the piece being worked could increase the risk of injury 

to the operator. 

34.  EN 60974-1 Standard: Open-circuit voltage. During the operation of the 

machine, the highest voltage, with which it is possible to come into contact, 
is the open-circuit voltage between the clamps. 

35.  The  maximum  open-circuit  voltage  of  the  plasma  machines  is 

established  by  national  and  international  standards  (EN  60974-1) 
depending on the type of current to be used, on its waveform and on the 
hazards arising from the work place. These values are not applicable to the 
strike currents and those for stabilisation of the arc that could be above it.  

Summary of Contents for MG-160

Page 1: ...ALFA IN a s www alfain eu HOMER MG 160 manual EN 07 WELDING MACHINE HOMER MG 160 OPERATING MANUAL ...

Page 2: ...SAFETY INSTRUCTIONS AND WARNINGS 4 3 CONDITIONS OF USE 7 4 TECHNICAL DATA 8 5 ACCESSORIES 8 6 DESCRIPTION OF THE APPLIANCE 10 7 GETTING STARTED 12 8 WELDING 15 9 ROUTINE MAINTENANCE INSPECTION 16 10 STATEMENT OF WARRANTY 17 11 DISPOSAL 18 12 WARRANTY LIST 18 ...

Page 3: ...ained in this manual represents the manufacturer s best judgement the manufacturer assumes no liability for its use Welding machine HOMER MG 160 of our private brand HOMER tools is aimed for MIG MAG welding The machine can weld various types of joints butt single sided double sided fillet lap etc using wire diameter from 0 6 to 0 8 mm respectively 1 0 mm flux cored wire of different metals and all...

Page 4: ...ator to the controls and connectors 11 When the welding machine is operating all its covers and doors must be closed and well fixed 12 Do not expose the welding machine to direct sunlight or to heavy rain This equipment conforms to protection rating IP21S 13 The operator must wear gloves clothes shoes and a helmet or a welder s helmet which protect and are fire resistant in order to protect him ag...

Page 5: ...ld containers that have previously contained petrol lubricants gas or similar flammable materials even if the container has been empty for a considerable time THERE IS A VERY HIGH RISK OF EXPLOSION 27 The operator must be aware of all the special regulations which he needs to conform to when cutting in enclosed spaces with a high risk of explosion 28 To prevent electric shock we strongly suggest t...

Page 6: ...uch a way that in case of a fault developing in the rectifier for example open circuit short circuit or lack of power the permitted values cannot be exceeded The welding machines of this type can be marked with the symbol S 38 Before opening the machine switch off the machine and disconnect it from the power socket 39 Only personnel authorised by this company can carry out maintenance on the machi...

Page 7: ...Relative humidity below 90 at 20 C 7 Up to 3000 m altitude 8 Place the machine the way that the cooling air can enter the vents without restriction to It is necessary to ensure that no impurities especially metal particles are not drawn into the machine 9 Welding machine in terms of interference suppression is intended primarily for industrial premises In the case of use of other areas may be need...

Page 8: ...I2 A 7 160 Voltage steps 6 Protection IP 21 S Standards EN 60 974 1 EN 60 974 10 cl A Dimensions w x l x h mm 265 x 490 x 360 Weight kg 28 2 Wire speed m min 2 0 16 5 Spool diameter mm 200 Spool weight kg 5 5 ACCESSORIES DELIVERED WITH THE MACHINE 1 Welding torch 2 5 m 150 A 2 Ground cable 3 Feeding roll 0 6 0 8 mm 4 Operating manual ACCESSORIES TO ORDER 1 Pressure Reducer BASECONTROL Ar 2 manomet...

Page 9: ... 9 ALFA IN a s www alfain eu 6 Welding helmets Barracuda S777C Variours designes ...

Page 10: ... 10 ALFA IN a s www alfain eu 6 DESCRIPTION OF THE APPLIANCE MAIN PARTS Fig 1 Main parts ...

Page 11: ...d potentiometer 6 Welding torch 7 Minus terminal 8 Plus terminal 9 Wire feeder 10 Spool holder 11 Inlet WIRE FEEDER Fig 2 Wire feeder Pos No Description 12 QTB106 Feeder inlet liner 13 QTB107 Fixing shaft 14 QTB108 Pressure arm 15 QTB109 Roll with plastic cup 15 6042 Roll 0 6 0 8 Homer MG 160 15 6043 Roll 0 6 0 8 Homer MG 160 TD 16 QTB110 Torch inlet liner ...

Page 12: ...GETTING STARTED Getting started must be consistent with technical data and conditions of use Homer MG 160 is equipped with a roller with two grooves 0 6 and 0 8 mm These grooves are intended for steel or aluminium solid wires of corresponding diameter For the flux cored self protective wire diameter of 0 8 mm 0 9 mm or 1 0 mm is used the groove of 0 8 mm For all types of wires is used the roller w...

Page 13: ... gas cup 2 Take off the torch tip 3 Press the torch trigger the wire will start feeding into the torch 4 When the wire reaches the end of the torch release the trigger screw on the tip and the nozzle CHANGING THE WIRE FEEDER ROLL Every wire feeding roll in ALFA IN machines can be used for two different diameters of welding wire the rolls have two grooves 1 Open the wire feeder by means of the fixi...

Page 14: ...MER MG 160 It can be fixed onto the welders cart or other fixing appliance according to the user s manual of such appliance and in accordance with the safety rules 1 Connect the pressure reduction valve on the gas cylinder 2 Connect the gas hose to gas outlet F8 on the valve and the gas inlet on the machine 3 Open the F2 cylinder valve 4 Set the voltage switch 2 to the position 5 Adjust the amount...

Page 15: ...2 From that you can specify desired voltage According to this relation one can determine the required voltage When setting the voltage has to considered the decline in load welding The voltage drop is approximately 4 5 5 0 V at 100 A Setting the welding current is performed so that the selected welding voltage settles the desired welding current by increasing or decreasing wire feed speed until th...

Page 16: ...6 6 1 3 7 8 468 1 0 3 12 12 2 24 1440 1 2 4 18 18 3 54 3240 TABLE OF GAS CONSUMPTION DURING WELDING Wire diameter mm Gas flow l min Gas consumption per 1 hour of welding l hour 0 6 6 6 60 360 0 8 8 8 60 480 1 0 10 10 60 600 1 2 12 12 60 720 1 6 16 16 60 960 2 0 20 20 60 1200 9 ROUTINE MAINTENANCE INSPECTION The only routine maintenance required for the machines is a thorough cleaning and inspectio...

Page 17: ...ial or workmanship when operated in accordance with the written instructions as defined in this operating manual 2 ALFA IN welding products are manufactured for use by commercial and industrial users and trained personnel with experience in the use and maintenance of electrical welding and cutting equipment 3 ALFA IN will repair or replace at its discretion any warranted parts or components that f...

Page 18: ...ether with household waste material In accordance with European Council Directive 2002 96 EC on electrical and electronic equipment waste and its implementation in accordance with national law electric tools that have reached the end of their service life must be collected separately and returned to an environmentally compatible recycling facility 12 WARRANTY LIST As a warranty list serves proof o...

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