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SAA Series | Version 1.06

Safety

Tips and recommendations

Observe the safety information in these operating in

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structions to minimise the risk of personal injury as well 
as material damage and prevent hazardous situations. 

2.2 Operator responsibility

Operators are defined as the persons who operate the 
machine for commercial or profitbased purposes or pro

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vide the machine to third parties for use or application 
and bear the legal product responsibility in terms of the 
protection of users, staff or third parties during operation.

Obligations of the operator:

If the machine is used for commercial purposes, opera

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tors are subject to the legal stipulations in terms of occu

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pational safety. For this reason, the safety instructions in 
these operating instructions as well as the safety, acci

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dent prevention and environmental protection regulati

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ons valid at the installation location must be complied 
with. In this process, the following shall apply in                     
particular:

- Operators shall obtain information about valid oc

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cupational safety regulations and determine addi

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tional hazards as part of a risk assessment which 
result from the specific operating conditions at the 
machine's installation location. Said risk as

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sessment shall be reflected in operating instructi

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ons for machine operation.

- During the entire machine operating time operators 

must check whether the operating instructions they 
created meet current standards and adapt the ope

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rating instructions where necessary.

- Operators shall clearly manage and specify the  re

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sponsibilities for installation, operation, trouble

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shooting, maintenance and cleaning.

- Operators must make sure that all persons hand

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ling the machine have read and understood these 
operating instructions. Operators must also regu

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larly train staff and notify of the hazards.

- Operators shall provide staff with the required pro

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tective equipment and wearing the required protec

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tive equipment shall be mandatory.

Operators shall also be responsible for maintaining the 
machine in a technically perfect condition. For this rea

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son, the following shall apply:

- Operators shall make sure that the maintenance in

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tervals described in these operating instructions 
are complied with.

- Operators shall regularly check that the safety 

equipment is fully functional and complete.

2.3 Operating staff qualification

The different tasks described in these operating instructi

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ons require different levels of skills in terms of the qualifi

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cations of operating staff working with the machine.

Exclusively persons of whom it can be expected that 
they reliably complete assigned tasks shall be authori

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sed to carry out any tasks. Persons whose reactions 
have been impaired shall not be authorized, e.g. drug 
users, users under the influence of alcohol or medica

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tion.

These operating instructions specify the following perso

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nal qualifications for the different tasks:

Operating staff:

Operating staff has undergone an induction by the ope

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rator about the entrusted tasks and potential hazards re

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sulting from improper behaviour. Tasks which go beyond 
normal operation may only be carried out by the operator 
if they are listed in the operation manual and the opera

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tor has made him/herself familiar with them.

IMPORTANT!

This combination of symbol and signal term indica

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tes a potentially dangerous situation which may 
cause material damage or harm the environment if it 
is not averted. 

NOTE!

This combination of symbol and signal term indic tes 
a potentially dangerous situation which may cause 
material damage or harm the environment if it is not 
averted.

Tips and recommendations

This symbol highlights useful tips and recommendati

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ons as well as information for efficient and reliable 
operation. 

WARNING!

Risk from inadequately qualified 
persons!

Inadequately qualified persons are unable to assess 
the risks when handling the machine, thus putting 
themselves and others at risk of severe injuries.

-  All work must be carried out by qualified persons 

only.

-  Keep inadequately qualified persons and children 

away from the work area.

Summary of Contents for 5922201

Page 1: ...SAA 2001 Operating Instructions SAA S ERIES Chip Extraction Unit SAA 2001 SAA 2003 SAA 3001 SAA 3003 SAA 3001 ...

Page 2: ... equipment 5 2 5 Safety labels on the Chip Extraction Unit 5 2 6 General safety aspects 6 2 7 Safety aspects in dealing with electricity 6 2 8 Safety aspects in dealing with application of tools 7 2 9 Safety to operation 7 2 10 Safety aspects on servicing and maintenance 7 2 11 Security check 7 3 Intended use 8 4 Technical Data 8 4 1 Table 8 4 2 Type plate 8 5 Transport packaging storage 8 5 1 Del...

Page 3: ...e submit any information and experiences you make during application of the machine as these may be valuable for product improvements 1 3 Disclaimer All data in this operation manual has been compiled on the basis of the state of the art valid standards and gui delines as well as our many years of expertise and expe rience The manufacturer shall not be liable for damage in the following cases Fail...

Page 4: ...ipment shall be mandatory Operators shall also be responsible for maintaining the machine in a technically perfect condition For this rea son the following shall apply Operators shall make sure that the maintenance in tervals described in these operating instructions are complied with Operators shall regularly check that the safety equipment is fully functional and complete 2 3 Operating staff qua...

Page 5: ...t is described in the following section 2 5 Safety labels on the Chip Extraction Unit The following safety labels and instructions are attached to the Chip Extraction Unit s Fig 1 and must be observed Fig 1 Safety labels 1 Warning of dangerous electrical voltage 2 Safety instructions If safety labels on the machine are damaged or missing this can cause errors personal injury and material da mage T...

Page 6: ...t use the Extraction Unit if you are not concentrated 13 The operation or servicing of the Chip Extraction Unit is forbidden for people who are less than 18 years or are under influence of alcohol or drugs 14 Check the material to be worked on before starting the Extraction Unit and check about a possible health danger by released dust Take suitable precautions if necessary 15 While working with t...

Page 7: ...8 Never touch the machine during operation 9 Provide for good illumination 10 To avoid contact with the blower wheel unused exhaust connections must always be covered 11 While working outside good footwear is recommen ded 12 Keep the working area free of rubbish 13 All protective devices must be mounted immediately after servicing 2 10 Safety aspects on servicing and main tenance 1 After servicing...

Page 8: ...mediately notify the carrier or your retailer 5 2 Packaging All of the Chip Extraction Unit s packaging materials and packing aids are suitable for recycling and must always be disposed of using material based recycling systems Packaging materials made of cardboard must be shred ded and recycled as waste paper The foils are made of polyethylene PE padding is made of polystyrene PS Dispose of these...

Page 9: ...perator for ma terial transport and for adjustment and main tenance work The Chip Extraction Unit must be well grounded Mains voltage and frequency correspond to the values of the engine of the machine The installation location must have good illumina tion Pos Description Pos Description A Connector H Bag B Fan Motor assembly I Packing C Casing J Four casters D Base Plate K Nuts screws washers spr...

Page 10: ...od fixed 7 4 Electrical connection In the follow Steps the Chip Extraction Unit can con nected to the electricity network Step 1 The Chip Extraction Unit must be off Step 2 The Chip Extraction Unit SAA 2003 und SAA 3003 Model connect on the 400 V 3 phase connection Step 3 Check whether all protective devices are mounted Step 4 Switch on the Chip Extraction Unit Step 5 Check whether the direction o...

Page 11: ...ep 2 Install the packing and square connecting tube connector to the collector body assembly using screw and washers provided Fig 6 Fig 7 Fig 7 Installation of the fan motor assembly 3 Step 3 Install the two collectors and two packing to the outlet Fig 8 Fig 8 Installation of the fan motor assembly 4 Installation of the support rods Fig 9 Installation of the support rods 1 Step 1 Install the two c...

Page 12: ...perating To guarantee a long life the servicing aspects are to be carried out regularly ATTENTION Danger to life due to electrical shock Danger of live through electric shock by contact with live power components The Chip Extraction Unit may connected only from Qualified electrician Repairs on the electrical system must execute only from Qualified electrician Switch off the machine and pull the pl...

Page 13: ...for the lubricants used If necessary request productspeci fic data sheets IMPORTANT If one of the following malfunctions occurs immedi ately stop working with the machine Before you start troubleshooting turn off the machine and unplug the power plug Failure to do so can lead to serious injury All repairs or replacement work may be perfor med by qualified and trained expert staff only Malfunc tion...

Page 14: ...Always quote the following key data with your spare parts orders Device type Serial number Quantity Designation Desired shipping type post freight sea air ex press Shipping address Spare parts orders without the aforementioned data can not be taken into account The supplier shall determine the shipping type if no relevant data was provided Example You must order the fan base for the Chip Extractio...

Page 15: ...rawings The following drawings are intended to help identify the necessary spare parts To order please send a copy of the part drawing with the marked components to your dealer Spare parts drawing SAA 2001 SAA 2003 Fig 11 Spare parts drawing SAA 2001 SAA 2003 ...

Page 16: ...16 SAA Series Version 1 06 Spare parts Spare parts drawing SAA 3001 SAA 3003 Fig 12 Spare parts drawing SAA 3001 SAA 3003 ...

Page 17: ...xx 34 Hose Clamp 35 0 xxxxxxx 35 Filter Bag 36 0 xxxxxxx 36 Collector Bag 37 0 xxxxxxx 37 Collector Support 38 0 xxxxxxx 38 Screw 39 0 xxxxxxx 39 Nut 40 0 xxxxxxx 40 Support Block Part No Article number Description 1 0 xxxxxxx 01 Caster 2 0 xxxxxxx 02 Screw 3 0 xxxxxxx 03 Screw 4 0 xxxxxxx 04 Base Plate 5 0 xxxxxxx 05 Screw 6 0 xxxxxxx 06 Inlet 7 0 xxxxxxx 07 Screw 8 0 xxxxxxx 08 Screw Hex 9 0 xxx...

Page 18: ...18 SAA Series Version 1 06 Wiring diagrams 13 Wiring diagrams Fig 13 Wiring diagrams Wiring diagram SAA 2001 230 Wiring diagram SAA 2003 400 Wiring diagram SAA 3001 230 Wiring diagram SAA 3003 400 ...

Page 19: ...orresponds on the basis of its design and construction as well as the version that we have put into circulation with the relevant fundamental health and safety requirements of subsequent EU Directives Relevant EU Directives 2014 30 EU EMC Directive The following harmonized standards have been applied DIN EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk r...

Page 20: ...www holzstar de ...

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