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OWNER'S MANUAL

PAGE 02

RPL-5501 ASSEMBLY

Ratchet Wrench

1/2", 9/16" and 3/4" Sockets

Adjustable Wrench

Rubber Mallet

Tape Measure

Level

Hex Key Wrench Set 

Two People

TOOLS REQUIRED

      Before beginning assembly please take the time to read instructions 
thoroughly.  Please use the various lists in this manual to make sure that 
all parts have been included in your shipment.  When ordering, use part
number and description from the lists.  Use only HOIST replacement parts
when servicing.  Failure to do so will void your warranty and could result 
in personal injury.

      HOIST equipment is designed to provide the smoothest, most effective 
exercise motion possible.  After assembly, you should check all functions to
ensure correct operation.  If you experience problems, first recheck the 
assembly instructions to locate any possible errors made during assembly.
If you are unable to correct the problem, call your authorized HOIST dealer. 
Be sure to have your serial number and this manual when calling.  When all
parts have been accounted for, continue on.

INSTRUCTIONS

Summary of Contents for RPL-5501 ADDENDUM

Page 1: ...re Required when Ordering Parts 858 578 9558 addendum 5501 Fax 800 548 5438 858 578 7676 rpl Customer Service june 2008 THE FOLLOWING PAGES WILL SUPERCEDE THE EXISTING PAGES IN THE RPL 5501 MANUAL CATALOG NUMBER 0208 004 READ THIS FIRST RPL 5501 OWNER S MANUAL ADDENDUM ...

Page 2: ... JAM NUT AND TWIST TIE RODS 12 IN OUT TO ADJUST THE PRESS ARMS TO THE PROPER HEIGHT ONCE THE PROPER HEIGHT IS REACHED AND THE PRESS ARMS ARE OF EQUAL HEIGHT BE SURE TO RE TIGHTEN JAM NUTS MAJOR ADJUSTMENT TWIST TIE RODS 12 CLOCKWISE TO DECREASE PRESS ARM HEIGHT OR COUNTER CLOCKWISE TO INCREASE PRESS ARM HEIGHT 41 41 ...

Page 3: ...7676 858 578 9558 Note Both Serial Number and Model Number are Required when Ordering Parts Customer Service 0208 005 PLATE LOADED SHOULDER PRESS RPL 5501 WARNING TO PREVENT POSSIBLE TIPPING BOLT THIS UNIT TO THE EXERCISE FLOOR FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH ...

Page 4: ...1 ASSEMBLY INSTRUCTIONS FRAME ASSEMBLY MACHINE ADJUSTMENT PRE ASSEMBLY DECAL PLACEMENT DECAL REFERENCE PART LIST ABBREVIATIONS BOLT SIZING CHART WASHER SIZING CHART MAINTENANCE SCHEDULE GENERAL MAINTENANCE INFORMATION WEIGHT TRAINING TIPS EXERCISE LOG LIMITED WARRANTY CONTENTS ...

Page 5: ... lists Use only HOIST replacement parts when servicing Failure to do so will void your warranty and could result in personal injury HOIST equipment is designed to provide the smoothest most effective exercise motion possible After assembly you should check all functions to ensure correct operation If you experience problems first recheck the assembly instructions to locate any possible errors made...

Page 6: ... THIS PAGE WAS INTENTIONALLY LEFT BLANK OWNER S MANUAL PAGE 03 RPL 5501 ASSEMBLY ...

Page 7: ...OWNER S MANUAL PAGE 04 RPL 5501 ASSEMBLY FRAME ASSEMBLY ...

Page 8: ...49 73 61 58 18 20 WRENCH TIGHTEN HARDWARE NOTE FRAME ASSEMBLY OWNER S MANUAL PAGE 05 RPL 5501 ASSEMBLY ...

Page 9: ...13 50 29 15 14 20 FRAME ASSEMBLY NOTE HAND TIGHTEN HARDWARE OWNER S MANUAL RPL 5501 ASSEMBLY PAGE 06 ...

Page 10: ...NOTE WRENCH TIGHTEN HARDWARE FRAME ASSEMBLY RPL 5501 ASSEMBLY OWNER S MANUAL PAGE 07 58 83 64 33 70 58 14 ...

Page 11: ...36 59 84 78 59 78 59 10 84 59 14 FRAME ASSEMBLY NOTE HAND TIGHTEN HARDWARE OWNER S MANUAL RPL 5501 ASSEMBLY PAGE 08 ...

Page 12: ...84 81 59 16 51 51 22 59 10 NOTE HAND TIGHTEN HARDWARE FRAME ASSEMBLY OWNER S MANUAL PAGE 09 RPL 5501 ASSEMBLY ...

Page 13: ...FRAME ASSEMBLY NOTE HAND TIGHTEN HARDWARE REPEAT ASSEMBLY FOR OPPOSITE SIDE OWNER S MANUAL RPL 5501 ASSEMBLY PAGE 10 74 59 22 59 84 16 14 ...

Page 14: ... WRENCH TIGHTEN HARDWARE NOTE FRAME ASSEMBLY OWNER S MANUAL PAGE 11 RPL 5501 ASSEMBLY 59 16 22 84 59 35 77 ...

Page 15: ...37 17 82 59 59 84 14 FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE 82 THEN LOOSEN NUT JUST ENOUGH FOR 17 TO PIVOT FREELY OWNER S MANUAL RPL 5501 ASSEMBLY PAGE 12 ...

Page 16: ...17 80 59 19 38 20 80 59 38 59 84 19 59 84 NOTE WRENCH TIGHTEN HARDWARE 80 THEN LOOSEN NUT JUST ENOUGH FOR 19 TO PIVOT FREELY FRAME ASSEMBLY OWNER S MANUAL PAGE 13 RPL 5501 ASSEMBLY ...

Page 17: ...STEP 2 FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE REPEAT ASSEMBLY FOR OPPOSITE SIDE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY OWNER S MANUAL RPL 5501 ASSEMBLY PAGE 14 23 100 63 99 22 STEP 1 22 16 55 41 76 61 58 ...

Page 18: ...84 21 42 11 22 16 WRENCH TIGHTEN HARDWARE SIDE REPEAT ASSEMBLY FOR OPPOSITE FRAME ASSEMBLY NOTE OWNER S MANUAL PAGE 15 RPL 5501 ASSEMBLY ...

Page 19: ... HAND TIGHTEN HARDWARE OWNER S MANUAL RPL 5501 ASSEMBLY PAGE 16 WARNING TIE ROD ENDS 24 25 MUST BE THREADED A MINIMUM OF 3 8 WITH JAM NUT 27 28 TIGHTENED SECURELY TO ENSURE PROPER CONNECTION 24 28 12 27 25 24 28 12 27 25 ...

Page 20: ...TALLED VIEW 11 21 HAND TIGHTEN HARDWARE REPEAT ASSEMBLY FOR OPPOSITE SIDE FRAME ASSEMBLY NOTE PAGE 17 OWNER S MANUAL RPL 5501 ASSEMBLY 102 101 85 BE SURE ORIENTATION OF CAP WASHER 101 IS AS SHOWN 21 24 28 12 102 25 27 20 12 PROPERLY INSTALLED VIEW ...

Page 21: ...75 63 59 4 59 63 75 21 11 FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE REPEAT ASSEMBLY FOR OPPOSITE SIDE OWNER S MANUAL RPL 5501 ASSEMBLY PAGE 18 ...

Page 22: ...60 5 65 56 WRENCH TIGHTEN HARDWARE FOR CLARITY SOME PARTS MAY HAVE BEEN REMOVED FRAME ASSEMBLY NOTE OWNER S MANUAL PAGE 19 RPL 5501 ASSEMBLY ...

Page 23: ...FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE REPEAT ASSEMBLY FOR OPPOSITE SIDE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY OWNER S MANUAL RPL 5501 ASSEMBLY PAGE 20 9 83 58 58 71 17 ...

Page 24: ...58 71 58 7 9 83 SIDE FOR CLARITY SOME PARTS MAY HAVE BEEN REMOVED FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE REPEAT ASSEMBLY FOR OPPOSITE OWNER S MANUAL PAGE 21 RPL 5501 ASSEMBLY ...

Page 25: ...1 6 57 68 FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY OWNER S MANUAL RPL 5501 ASSEMBLY PAGE 22 ...

Page 26: ...ENCH TIGHTEN HARDWARE FOR CLARITY SOME PARTS MAY HAVE BEEN REMOVED FRAME ASSEMBLY NOTE OWNER S MANUAL PAGE 23 RPL 5501 ASSEMBLY 17 8 BE SURE TO ORIENT PULL PIN ASSEMBLY 8 AS SHOWN TO ENSURE PROPER MACHINE FUNCTION ...

Page 27: ...3 44 57 67 46 FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY OWNER S MANUAL RPL 5501 ASSEMBLY PAGE 24 ...

Page 28: ... WRENCH TIGHTEN HARDWARE FOR CLARITY SOME PARTS MAY HAVE BEEN REMOVED FRAME ASSEMBLY NOTE OWNER S MANUAL PAGE 25 RPL 5501 ASSEMBLY 3 17 71 61 58 71 58 61 44 ...

Page 29: ...45 66 67 57 43 2 FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY OWNER S MANUAL RPL 5501 ASSEMBLY PAGE 26 ...

Page 30: ...IOUSLY FRAME ASSEMBLY NOTE OWNER S MANUAL PAGE 27 RPL 5501 ASSEMBLY AND RETIGHTEN BOLTS IT WILL BE NECESSARY TO LOOSEN SOME FRAME HARDWARE TO RE ALIGN THE FRAME ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR IF NOT IMPORTANT NOW THAT THE RPL 5501 IS COMPLETELY ASSEMBLED TAKE TIME TO ...

Page 31: ...LY PAGE 28 LOOSEN JAM NUT AND TWIST TIE RODS 12 IN OUT TO ADJUST THE PRESS ARMS TO THE PROPER HEIGHT ONCE THE PROPER HEIGHT IS REACHED AND THE PRESS ARMS ARE OF EQUAL HEIGHT BE SURE TO RE TIGHTEN JAM NUTS COUNTER CLOCKWISE TO INCREASE PRESS ARM HEIGHT OR CLOCKWISE TO DECREASE PRESS ARM HEIGHT 12 TWIST TIE RODS 12 12 ...

Page 32: ...UAL HOLE BUMPER 54 OF THE LIFT ARM ASSEMBLY REMAINS IN CONTACT WITH BASE FRAME ASSEMBLY 14 AS SHOWN IN DETAIL A ADJUST HEIGHT OF LIMITING STOP ASSEMBLY 15 SO THAT IT IS IN CONTACT WITH THE DUAL HOLE BUMPER 54 AS SHOWN IN DETAIL B ONCE LIMITING STOP IS PROPERLY ADJUSTED WRENCH TIGHTEN JAM NUT 29 29 54 15 DETAIL B ...

Page 33: ...Y OWNER S MANUAL PAGE 30 RPL 5501 ASSEMBLY 102 103 101 101 104 102 17 31 54 84 84 52 6 34 47 31 30 30 72 62 39 48 40 21 26 26 32 32 32 32 11 26 26 48 39 62 72 79 30 20 30 31 31 59 54 54 59 84 40 59 59 102 103 101 ...

Page 34: ...96 95 90 88 87 86 98 91 91 93 92 89 94 97 92 88 UNLESS OTHERWISE STATED SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY DECAL PLACEMENT NOTE ALL DECALS ARE CENTERED PAGE 31 OWNER S MANUAL RPL 5501 ASSEMBLY ...

Page 35: ...S MANUAL PAGE 32 RPL 5501 ASSEMBLY 021 0003694 021 0003405 021 0003341 021 0003093 021 0003320 021 0003113 021 0003230 021 0003334 021 0004032 021 0003135 021 0003008 SERIAL DECAL 800 LBS MAXIMUM WEIGHT RATING 1 2 3 4 5 6 7 ...

Page 36: ...EMBLY 1 18 026 01X3305 WEIGHT HORN ASSEMBLY 2 19 026 01X3308 LINK ASSEMBLY 2 20 026 01X3314 LIFT ARM ASSEMBLY 1 21 026 01X3334 LEFT PRESS ARM 1 22 026 01X3377 REAR UPRIGHT RIGHT ASSEMBLY 1 23 026 01X3403 PRESS ARM MOUNT ASSEMBLY 2 24 026 01X3416 TIE ROD END LEFT HANDED 2 25 026 01X3420 TIE ROD END RIGHT HANDED 2 26 011 0411001 SET SCREW 1 4 28 X 25 LG SS 4 27 012 0105009 12 mm JAMNUT RH 2 28 012 0...

Page 37: ...R DONUT 2 50 026 01PL2122 OVAL SHAPED RUBBER FOOT 1 51 026 01PL2131 D SHAPED RUBBER FOOT 2 52 026 01PL2197 PLASTIC SCUFF GUARD 11 05 LG 1 53 026 01PL2200 PINETREE PLUG 1 54 026 01PL2246 DUAL HOLE BUMPER 2 05 THICK 3 55 026 01PL2313 WEIGHT HORN RUBBER DONUT W 3 75 COPE 2 56 013 0002003 1 4 X 16mm SAE FLAT WASHER WZ 2 57 013 0302008 5 16 SAE FLAT WASHER WZ 10 58 013 0402007 3 8 X 22mm FLAT WASHER WZ...

Page 38: ...0 X 2 38 HOR 1 87 021 0003113 DECAL PINCH POINT 1 63 X 3 25 VERTICAL 1 88 021 0003334 DECAL HOIST 3 90 X 14 25 2 89 021 0003320 DECAL 800 LB WEIGHT RATING 1 63 X 1 63 1 90 021 0003230 DECAL HOIST 1 63 X 5 93 1 91 021 0003341 DECAL PINCH POINT 1 07 X 2 13 HORIZONTAL 2 92 021 0003405 DECAL ROX 2 93 021 0003694 RPL 5501 SHOULDER PRESS PLACARD 1 94 SERIAL DECAL DECAL HOIST SERIAL 1 63 X 2 63 1 95 021 ...

Page 39: ...ack Zinc WZ White Zinc HHB Hex Head Bolt FHCS Flat Head Cap Screw BHCS Button Head Cap Screw SHCS Socket Head Cap Screw SHSS Socket Head Shoulder Screw ABBREVIATIONS OWNER S MANUAL PAGE 36 RPL 5501 ASSEMBLY ...

Page 40: ...5 1 4 4 1 4 5 1 4 5 5 1 2 4 1 4 4 4 1 2 4 4 3 4 3 1 4 2 1 4 2 3 4 1 3 4 1 1 4 3 3 1 2 2 1 2 2 3 4 3 3 1 2 2 1 2 3 1 4 2 1 4 1 1 2 1 3 4 1 1 1 2 1 1 1 4 2 2 5 16 HHB 0 0 3 8 HHB 3 1 4 3 3 1 2 2 1 4 2 1 2 3 1 4 2 1 4 2 3 4 1 1 2 1 1 1 4 1 3 4 1 1 4 2 3 1 2 2 1 2 3 1 1 2 1 2 0 1 2 HHB 0 1 2 SHSS 2 3 4 1 3 4 3 3 4 3 3 4 3 3 4 ...

Page 41: ...3 3 8 BHCS 1 4 HHB 0 1 1 1 4 3 4 1 1 2 0 1 0 1 2 FHCS 0 3 8 FHCS 3 8 SHCS 1 3 4 2 3 4 3 4 1 1 4 3 4 0 1 2 1 4 1 1 2 2 2 1 2 1 3 4 3 4 CONTINUED BOLT SIZING CHART OWNER S MANUAL PAGE 38 RPL 5501 ASSEMBLY ...

Page 42: ...FLAT WASHER SMALL SAE 21mm 013 0102020 3 8 LOCK WASHER 1 SHIM WASHER 016 0009003 013 0102019 1 4 LOCK WASHER 026 01M0238 2 ALUMINUM FLATHEAD CAP 013 0102028 3 8 CURVED WASHER 013 0102004 5 16 FLAT WASHER LARGE USS 22mm 013 0402007 3 8 FLAT WASHER 22mm O D 1 1 16 013 0003004 FENDER WASHER 014 0018002 1 LONG SPACER 013 0102003 1 2 FLAT WASHER SMALL SAE 27mm 013 0102018 1 2 LOCK WASHER WASHER SIZING ...

Page 43: ...26 01M0788 81 LONG HEAVY FLANGED SPACER 026 01M0780 65 LONG HEAVY FLANGED SPACER 026 01M0761 1 11 16 LONG HEAVY FLANGED SPACER 026 01M0789 44 LONG HEAVY FLANGED SPACER 026 01M0762 1 1 2 LONG HEAVY FLANGED SPACER 026 01M0768 1 1 4 LONG HEAVY FLANGED SPACER 026 01M0239 1 5 8 ALUMINUM FLATHEAD CAP 026 01M0240 1 3 8 ALUMINUM FLATHEAD CAP 026 01M0600 625 LONG FLANGED SPACER WASHER SIZING CHART CONTINUE...

Page 44: ...cals Inspect Accessory Bars and Handles Inspect Cables or Belts and their tension Inspect All Nuts and Bolts Tighten if needed MAINTENANCE SCHEDULE WEEKLY MONTHLY MONTHLY YEARLY 6 MONTHS 6 MONTHS 3 MONTHS 3 MONTHS 3 MONTHS YEARLY 3 YEARS YEARLY Inspect Anti Skid Surface Clean and Wax All Glossy Finishes Repack with Grease Linear Bearings Clean Lubricate Guide Rods with a Teflon PTFE based lubrican...

Page 45: ...ed to be replaced if they appear worn or become slippery Belts and Cables Hoist uses only high quality belt and mil spec cables Visually inspect the belts and cables for fraying cracking peeling or discoloration While the machine is not in use carefully run your fingers along the belt or cable to feel for thinning or bulging areas Replace belts and cables immediately at the first signs of damage o...

Page 46: ... is right for you prior to starting you will contribute significantly to your success Warm up properly before engaging in weight resistance training Stretching yoga jogging calisthenics or other cardiovascular exercise can help prepare your body for the heavier workload of lifting weights Learn how to perform the exercise correctly before using heavy weight Correct form is important to avoid injur...

Page 47: ...xercise Totals S Sets R Repetition per set W Weight used Date R R W S R W W S R W S S R R W W S S R W W S W S R R W S R S R W W S R WEIGHT TRAINING EXERCISE LOG S PAGE 44 OWNER S MANUAL RPL 5501 ASSEMBLY ...

Page 48: ... or consult with you fitness product dealer to establish if a product is made for commercial use or not Using a non commercial product in a commercial setting can result in serious injury or death Hoist Fitness Systems sole responsibility shall be to repair or replace the component within the terms stated above Hoist Fitness Systems shall not be liable for any loss or damage of any kind including ...

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