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Q Cut off the excess wire 3/8" (9.5mm) above the
bend. Enlarge the servo horn holes with a 5/64"

(2mm) drill bit. Insert the bent wire pushrods into

the servo horn from the upper side, then secure
them with Nylon FasLink Pushrod Keepers.

Q Thread clevises onto the 26-3/4" (680mm)

pushrods using the same technique as the aileron
pushrods. Insert the pushrods into the rudder and
elevator pushrod tubes as shown in the photo.

Attach the clevises for both the elevator and rudder

to the control horns as shown. (Both clevises are
attached in the same locations.)

Q

0 Center the elevator, then mark the pushrod
where it crosses the servo horn hole. Enlarge the
servo horn hole with a 5/64" (2mm) drill bit. Make

a 90 degree bend in the pushrod at the mark (you
may want to disconnect the clevis from the elevator
control horn to pull the pushrod wire out of the
fuselage to make it easier to bend). Cut off the
excess wire 3/8" (9.5mm) above the bend. Insert the
bent wire through the enlarged hole in the servo
horn. Secure it in place with a nylon FasLink.

Q Repeat the above step for the rudder pushrod.

1-1 Adjust the height of the pushrod support so the
pushrods can move freely without binding. Glue the
brace into position using medium CA. Slide the
pushrod tubes so 1/8" (3mm) extends forward of
the pushrod support. Glue the pushrod tubes to the
brace using thin CA. Be very careful not to get CA
into the tubes and accidentally glue the pushrod
wires to the tubes. Glue the pushrod tubes to the
fuselage using medium CA.

l-l With the radio on, move the throttle trim lever
and control stick to the closed position, by pulling
them back (or downward) all the way. Manually
close the throttle on the carburetor completely.

Tighten the set screw on the pushrod connector.
Check throttle operation with the radio and make
adjustments to the linkage as necessary for smooth
operation from fully closed to fully open. Use the
appropriate holes in the servo horn and throttle
arm to provide the correct amount of throttle
movement and to prevent the servo from binding
at its end points.

Q Install the nose wheel using the same technique

as the main wheels. Center the nose wheel and
tighten the screw on the pushrod connector for the
nose wheel steering.

18

Summary of Contents for Avistar

Page 1: ...instructions below when returning your model This will help our experienced technicians to repair and return it as quickly as possible 1 ALWAYS return your entire system including airplane and radio 2...

Page 2: ...tighten completely until later 9 16 3 On page 17 at step 36 install the nose gear strut through the steering arm followed by a 4mm collar Next slide the strut through the lower lug on the engine moun...

Page 3: ...he Avistar 40 s assembly instructions will be quite easy if you identify and organize the parts before you begin 1 RUDDER FIN C 2 STABILIZER ELEVATOR C 3 LEFT WING PANEL A 4 RIGHT WING PANEL A 5 FUEL...

Page 4: ...dy for takeoff in as little as 15 20 hours Your hobby dealer or flying instructor can help you decide what accessories you ll need for flight Most are one time only purchases and your instructor will...

Page 5: ...age or defects caused by misuse or improper assembly service or shipment Modifications alterations or repair by anyone other than Hobby Services voids this warranty We are sorry but we cannot be respo...

Page 6: ...epoxy on one side of a wing joiner Stack the other joiner on top of the epoxy Clamping the wing joiner l l Use three clothes pins to clamp the wing joiners together firmly The excess epoxy must be re...

Page 7: ...n the joiner plate Be sure you are installing the joiner in the correct orientation to the wing It should angle upwards when installed correctly Clean the excess epoxy from the wing root rib You must...

Page 8: ...ng Installing the servo tray J Mix l 8oz 3 5ml of 6 minute epoxy to glue the servo tray to the bottom side of the wing Apply equal amounts of epoxy to the mounting blocks on both ends ofthe servo tray...

Page 9: ......

Page 10: ...e fuselage and remove the covering over each hole Insert the two wood dowels into the fuselage The shorter dowel is installed towards the tail of the airplane Install the dowel caps onto the dowels us...

Page 11: ...emove the covering from the center of the horizontal stabilizer Do not cut into the balsa sheeting on the horizontal stabilizer Installing the stabilizer Q Mix l 4oz 7 5ml of30 minute epoxy to install...

Page 12: ...ilizer when viewed from the back It is critical that the fin remains perpendicular while the epoxy is curing Masking tape may be required to hold the fin during this time Installing the rudder and ele...

Page 13: ...ly running your finger down the top of the fuselage Using a hobby knife remove the covering from the rudder pushrod exit hole Do not remove the covering from the exit hole on the opposite side Cutting...

Page 14: ...our 2x3 8 self tapping screws to the bottom of the fuselage over the struts The struts should be flush with the bottom of the fuselage Mounting the wheels Q Locate two foam wheels and four wheel colla...

Page 15: ...hrod wire into the guide tube and reassemble the nose gear assembly Trim the remaining arm to allow for maximum steering Throttle control guide Q Insert the remaining plastic pushrod guide tube into t...

Page 16: ...l not touch the end of the fuel tank The plug assembly can now be inserted into the tank The pressure tube should be adjusted so the tube is pointed straight up just under the top of the tank Caution...

Page 17: ...to the fuel inlet pressure line to the muffler Mounting the propeller and spinner Q Slide the spinner backplate onto the crankshaft of the engine Align the propellerwith the two alignment pegs on the...

Page 18: ...ufacturer s manual for more detailed instructions Notice the location and orientation of each servo as well as the switch location Antenna Routing STRAIN RELIEF INSIDE FUSELAGE ANTENNA HOLDER AT THE T...

Page 19: ...ith a nylon FasLink Q Repeat the above step for the rudder pushrod 1 1 Adjust the height of the pushrod support so the pushrods can move freely without binding Glue the brace into position using mediu...

Page 20: ...s tail heavy and you must move the battery and or the receiver toward the nose to achieve balance Ifthe nose drops it s nose heavy and you must move the battery and or receiver toward the tail to achi...

Page 21: ...rease it Ground Stance NOSE TOO HIGH NOSE TOO LOW LEVEL Q Eyeball the side of the fuselage from 6 10 feet away If necessary adjust the height of the nose by raising or lowering the nose gear wire so t...

Page 22: ...friend stand by your model and while you work the controls tell you what the control surfaces are doing Repeat this test with the engine running at various speeds with a helper holding the model If th...

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Page 25: ...latively constant Keep holding up elevator until the plane is level then slowly release the sticks You re done It s really that easy CAUTION THIS APPLIES TO ALL R C AIRPLANES If while flying you notic...

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