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a. Drill Holes for Mounting Generator and Generator Cover

(1)

Refer to Figure 3. Mark points for drilling holes on ground power unit as indicated in this
diagram. Drill 5/16-inch holes at these points - a total of six holes.

(2)

Mount the generator bracket (10, Fig. 1) securely to the unit, using six 3/8-inch self-tap screws
provided in the kit.

b. Connect Input Cables to Generator and Mount the Generator

(1)

Apply the two POSITIVE vinyl lead tags to each end of the shorter No. 6 AWG cable (Part No.
W-9760-271). Apply the two NEGATIVE vinyl tag leads to each end of the longer No. 6 AWG
cable (Part No. W-9760-329).

(2)

Connect the No. 6 AWG power input cables

(provided in the kit)

to the generator input terminals

according to polarity as marked at the generator terminals and on the cables. Make these
connections using the SMALLER of the two terminal lugs on each cable

(the lugs having the

5/16-inch holes).

Location of Holes for Mounting Generator Bracket

Figure 3

TO-221 / Instruction Manual

120-V Power Generator Package - Part No. 283782

Page 4

May 15/92

Summary of Contents for 283782

Page 1: ...RATOR PACKAGE Part Number 283782 Rated for 28 5 V DC Input and 120 V AC 60 Hz 1600 Watt Single Phase Output Optional Accessory for Specification 6914G Hobart Jet Ex 28 5 V DC Generator Set Hobart Brothers Company Power Systems Group Troy Ohio 45373 ...

Page 2: ...This page intentionally left blank ...

Page 3: ...may also be used for extension lights and standby power Two grounding type outlets 3 Fig 1 are mounted on the power generator to receive extension cord plugs and the power generator has a capacity of 1600 watts This generator package is compact in size weighing approximately 55 pounds 25 kg and measuring 18 inches 457 mm in length 10 9 16 inches 268 mm in height and 10 inches 254 mm in width b Spe...

Page 4: ... 1 Input terminal negative 6 Brush access plate 2 Input terminal positive 7 Generator cover 3 120 V AC output receptacles 8 Magnetic door catch 4 Overload reset button 9 Access door 5 Identification nameplate 10 Mounting bracket 120 V AC Power Generator Package Figure 1 TO 221 Instruction Manual 120 V Power Generator Package Part No 283782 Page 2 May 15 92 ...

Page 5: ...generator is to be mounted on the ground power unit on the right rear side of the mounting frame between the wheels For installing the power generator package it will be necessary to drill six holes in the right side of the mounting frame To install the power generator package proceed according to the instructions provided on the following pages of this manual Power Generator Package Location Figu...

Page 6: ...TIVE vinyl lead tags to each end of the shorter No 6 AWG cable Part No W 9760 271 Apply the two NEGATIVE vinyl tag leads to each end of the longer No 6 AWG cable Part No W 9760 329 2 Connect the No 6 AWG power input cables provided in the kit to the generator input terminals according to polarity as marked at the generator terminals and on the cables Make these connections using the SMALLER of the...

Page 7: ...t cable ON TOP OF the two cable lugs loosened in the step above Then re install and re tighten the 3 8 16 hex head cap screw lock washer and flat washer 3 Remove the hex nut lock washer and flat washer that connect the large negative power output cable to the negative output connection on the output terminal panel but do not remove the terminal lug of the negative power output cable from the termi...

Page 8: ...ower unit However for using the power generator kit the engine of the ground power unit must be running at rated speed and the operator must push the build up voltage switch of the ground power unit Connecting Negative Power Generator Cable at Unit s Output Terminal Panel Figure 4 TO 221 Instruction Manual 120 V Power Generator Package Part No 283782 Page 6 May 15 92 ...

Page 9: ... Generator Electric Redi Line 1 85C 1010 Generator Cover 1 489094 Access Door Generator Cover 1 489099 Bracket Mounting Electric Generator 1 283793 Magnetic Door Catch 1 403127 Rubber Grommet 1 1 4 inch 1 402037 23 Access Panel Label 120 V AC 1 85A 1014 No 6 AWG Input Cable Positive 1 W 9760 271 No 6 AWG Input Cable Negative 1 W 9760 329 Z Flex Protective Tubing 33 inches 76A 1132 Vinyl Lead Tag 2...

Page 10: ... by mail telephone or FAX Write Hobart Brothers Company Airport Systems Group Service Department 1177 Trade Square East Troy Ohio 45373 U S A In U S A Call 800 422 4166 800 422 4177 From Foreign Countries Call 513 332 5050 Parts 513 332 5060 Service Fax 513 332 5121 TO 221 Instruction Manual 120 V Power Generator Package Part No 283782 Page 8 May 15 92 ...

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