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2013 11

 

GENSD55 

 

6,000 Surge Watts / 5,500 Running Watts 

DIESEL GENERATOR INSTRUCTION MANUAL 

 

                                   

 

 

 

 

 

 

 

CALIFORNIA PROPOSITION 65 

WARNING:

 This product, or

 

the exhaust from this generator, may contain chemicals, including lead, known to 

the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after 

handling. 

 

READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT. 

This manual provides important information on proper operation & maintenance. Every effort has been  

made to ensure the accuracy of this manual. These instructions are not meant to cover every possible 

condition and situation that may occur. We reserve the right to change this product at any time without 

prior notice.  

 

IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE,  

DO NOT OPERATE THIS PRODUCT!  

 

DO NOT RETURN THIS PRODUCT TO THE RETAILER - CONTACT CUSTOMER SERVICE. 

If you experience a problem, have questions or need parts for this product, visit our website at 

http://www.proseriesbrand.com

, or call Customer Service at 

1-866-460-9436, Monday-Friday,  

8 AM - 4 PM Central Time

. A copy of the sales receipt is required.

 

 

FOR CONSUMER USE ONLY – NOT FOR PROFESSIONAL USE. 
 
KEEP THIS MANUAL, SALES RECEIPT & APPLICABLE WARRANTY FOR FUTURE  
REFERENCE. 

 

SEEK THE ADVISE OF A LICENSED ELECTRICIAN FOR 120V / 240V WIRING

 

 

 

Summary of Contents for GENSD55

Page 1: ...tions are not meant to cover every possible condition and situation that may occur We reserve the right to change this product at any time without prior notice IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE DO NOT OPERATE THIS PRODUCT DO NOT RETURN THIS PRODUCT TO THE RETAILER CONTACT CUSTOMER SERVICE If you experience a problem have questions or need parts for this product visit ...

Page 2: ...TECHNICAL SPECIFICATIONS Rated Frequency 60 Hz Power Factor 1 0 Rated Voltage AMP 120V 52 5 A Rated Voltage AMP 240V 26 25 A Max Output 6 0 kw Rated Output 5 5 kw Phase Single Max Height Above Sea Level 3 280 FT 1000 m Max Environment Temp 104 F 40 C Oil Requirements 55 7 ounces 15W 40 Diesel Grade Battery Max 7 3 4 L x 5 1 4 H x 7 W 360 Min CCA Cold Cranking Amps Comparable brands models are Husk...

Page 3: ... TO RETAILER Instead call Customer Service toll free at 1 866 460 9436 email address info buffalotools com and you will be instructed on where to take the engine for warranty service Take the generator and proof of purchase your receipt to the repair facility recommended by the Customer Service Representative The warranty does not extend to generators damaged or affected by fuel contamination acci...

Page 4: ...ituation which if not avoided may result in minor or moderate injury CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage Add Diesel Fuel ONLY DO NOT ADD GASOLINE Notice Regarding Emissions Engines certified to comply with California and U S EPA emission regulations for SORE Small Off Road Equipment are certifie...

Page 5: ...iesel fuel is stored Never refuel indoors where diesel fuel fumes may reach flames and or sparks Allow this generator to cool for at least 2 minutes before removing the fuel tank cap Loosen the cap slowly to relieve pressure in the fuel tank Avoid spilling fuel Do not fill the fuel tank above the upper limit line Diesel fuel may expand during operation Do not fill to the top of the tank Always che...

Page 6: ...lectrical devices until after they are connected to this generator Turn off all connected electrical devices before stopping this generator Usage Prolonged exposure to high noise levels can be hazardous to hearing Always wear ANSI approved hearing protection when operating or working around the generator when it is running Usage This generator is not intended to power sensitive electronic equipmen...

Page 7: ...GENSD55 6 000 Surge Watts 5 500 Running Watts Diesel Generator 7 ...

Page 8: ...GENSD55 6 000 Surge Watts 5 500 Running Watts Diesel Generator 8 In addition to the previously described safety information familiarize yourself with all safety and hazard placards on this generator ...

Page 9: ...del GENSD55 7 000 Surge Watts 5 500 Running Watts Diesel Generator Verify all items are included STOP If there are missing items call 1 866 460 9436 Monday Friday 8 AM 4 PM Central Time for customer service DO NOT RETURN THIS GENERATOR TO THE RETAILER Item List 1 Each 240 Volt Plug Twist Lock 1 Each Fuel Filter 1 Each 120 Volt Plug Twist Lock 1 Each Air Filter 3 Each Wrenches 1 Each Oil Filter 1 E...

Page 10: ... funnel add high detergent motor oil to fill the engine crankcase to the correct quantity as stated above SAE 15W 40 Diesel Grade Oil is recommended When the engine crankcase is full the oil level should reach the lower lip of the oil fill opening 4 Replace the oil filler dipstick cap and close the oil access panel Figure 1 Front Of Generator Figure 1 A Locate Fuel Valve Figure 2 Close Up View of ...

Page 11: ...n the packaging or are attached to the generator Disconnect all electrical loads from this generator before changing the battery 1 Attach the end of the red cable to the positive red terminal on the battery 2 Attach the end of the black cable to the negative black terminal on the battery 3 Bolt the battery to the battery plate STARTING THE GENERATOR STOP Before starting this generator confirm that...

Page 12: ...ices that will have a total wattage less than or equal to the rated wattage for the generator This generator can run at its surge wattage capacity for only a short time Connect electrical devices requiring a rated running wattage equal to or less than the rated wattage of this generator Never connect devices requiring a rated wattage equal to the surge wattage of a generator A device s rated runni...

Page 13: ...car with this generator Failing to use the correct procedure can cause a battery to explode seriously injuring anyone nearby Keep heat sparks flame and smoking materials away from the battery To connect 12 Volt batteries to the DC outlet 1 Connect one charging wire to the positive terminal of the battery and the other charging wire to the negative terminal of the battery 2 Connect the free end of ...

Page 14: ...ator is running Allow this generator to cool before commencing any maintenance procedures Keep heat sparks and flame away Improper maintenance and or failure to correct any problems prior to operating this generator can cause a malfunction which could cause death or serious injury Always follow the inspection and maintenance recommendations and schedules in this manual Recommended Maintenance Sche...

Page 15: ...he first 20 hours of operation The oil should then be changed every 6months or for every 100 hours of use time or when it has become contaminated with water and or dirt 1 Place a tray underneath this generator to catch oil as it drains 2 Unscrew the oil drain plug located on the crankcase underneath the oil filler dipstick cap 3 Allow all the oil to drain from this generator 4 Replace the oil drai...

Page 16: ... the inline fuel filter 7 Store the drained fuel in a suitable place To store this generator for extended time the fuel needs to be drained from the carburetor To drain the gasoline from the carburetor turn the fuel valve to the off position while the engine is running The generator will shut down when all the gasoline in the carburetor has been used STORAGE TRANSPORT PROCEDURES Never place any ty...

Page 17: ...e is no electrical output Circuit breaker is off Flip circuit breaker to on Reset button is off Push reset button to on Bad connecting wires cables Try a different extension cord Bad electrical device connected to generator Loose wiring and or connection behind control panel or at end of generator Carbon brushes or AVR are worn or broken Disconnect device try connecting another device Tighten the ...

Page 18: ...00 S03 E Terminal 4 DGG H500 S04 E Fuse 5 DGG H500 S05 E Hour meter 6 DGG H500 S06 E 120V AC socket 7 DGG H500 S07 E 120V three hose socket 8 DGG H500 S08 E Engine switch 9 DGG H500 S09 E Working light 10 DGG H500 S10 E Oil warning light 11 DGG H500 S11 E Voltmeter 12 DGG H500 S12 E Voltage change switch 13 DGG H500 S13 E Nut 14 DGG H500 S14 E Nut 15 DGG H500 S15 E AC circuit 16 DGG H500 S16 E 120...

Page 19: ...GENSD55 6 000 Surge Watts 5 500 Running Watts Diesel Generator 19 PARTS DIAGRAM ...

Page 20: ...GENSD55 6 000 Surge Watts 5 500 Running Watts Diesel Generator 20 ...

Page 21: ...GENSD55 6 000 Surge Watts 5 500 Running Watts Diesel Generator 21 ...

Page 22: ...GENSD55 6 000 Surge Watts 5 500 Running Watts Diesel Generator 22 ...

Page 23: ...GENSD55 6 000 Surge Watts 5 500 Running Watts Diesel Generator 23 ...

Page 24: ...GENSD55 6 000 Surge Watts 5 500 Running Watts Diesel Generator 24 ...

Page 25: ...GENSD55 6 000 Surge Watts 5 500 Running Watts Diesel Generator 25 ...

Page 26: ...GENSD55 6 000 Surge Watts 5 500 Running Watts Diesel Generator 26 ...

Page 27: ...GENSD55 6 000 Surge Watts 5 500 Running Watts Diesel Generator 27 ...

Page 28: ...s Diesel Generator 28 Location of Regulator Rectifier Starter You can see the location of the starter and the regulator rectifier for the 12V starting battery The starter motor is located above the regulator rectifier Regulator Rectifier Starter ...

Page 29: ...GENSD55 6 000 Surge Watts 5 500 Running Watts Diesel Generator 29 ...

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