Hitbox ARC160D Operation Instruction Manual Download Page 5

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Magnetic field can make cardiac pacemaker a bit wonky.

People with cardiac pacemaker should consult the doctor before carrying out welding.

Stay away from the power source to reduce the affect of magnetic filed.

Improper use and operation may result in a fire or an explosion.

Welding spark may result in a fire, so please make ensure there are no inflammables

near the welding position, and pay attention to fire safety.

Ensure there is fire extinguisher nearby, and make sure someone has been trained to

operate the fire extinguisher.

Do not cut closed container.

Do not use this machine for pipe thawing.

Hot workpiece can cause severe scald.

Do not touch hot workpiece with bare hands.

Cool the welding torch for a while after continuously working.

Excessive noise does great harm to people’s hearing.

Wear ear covers or other hearing protectors when welding.

Give warning to onlooker that noise may be potentially hazardous to hearing.

Moving parts may injure your body.

Please keep away from moving parts (like fan).

Each door, panel, cover, baffle plate, and protective device the like should be closed and

located correctly.

Seek professional support when trouble strikes.

When trouble strikes in installation and operation, please inspect according to related

contents in this manual.

If you still cannot understand fully, or you still cannot solve the problem, please contact

the dealer or the service center of JASIC to obtain professional support.

Precautions for discard

Pay attention to the following when discarding the welding machine:

Burning the electrolytic capacitors in the main circuit or on the PCBs may cause an explosion.

Burning the plastic parts such as the front panel may produce poisonous gas.

Dispose it as industrial waste.

2. SYMBOL EXPLANATION

Matters to be noticed in operation

Objects to be specially described and pointed out

It is prohibited to dispose the electrical waste together with other common wastes. Please

protect the environment.

Summary of Contents for ARC160D

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Page 3: ...11 1 Connection of switching box 10 11 2 Installation 10 11 3 Operation 11 11 4 Welding parameters table for reference only 11 12 CAUTION 12 12 1 Working Environment 12 12 2 Safety Tips 12 13 BASIC KN...

Page 4: ...Cut the input power off via the switching box before moving the welding machine The handle can only be used for moving the welding machine by hand in short distance and it cannot be used for lifting...

Page 5: ...ooker that noise may be potentially hazardous to hearing Moving parts may injure your body Please keep away from moving parts like fan Each door panel cover baffle plate and protective device the like...

Page 6: ...elf adaptive arc force technology obviously improve the performance of the machine in long cable welding and contribute to long distance welding 5 PERFORMANCE CHARACTERISTICS Advanced IGBT inverter te...

Page 7: ...wer KVA 5 7 1 6 9 4 Welding current range A 20 120 20 160 20 140 20 200 V 20 8 24 8 20 8 26 4 20 8 25 6 20 8 28 Rated duty cycle 20 20 No load voltage V 85 85 Overall efficiency 85 85 Housing protecti...

Page 8: ...ly Showing E 1 indicates Over current protection E 3 indicates over heating protection 2 TIG MMA To switch Lift TIG MMA welding mode 3 Welding current knob To adjust the output current 4 VRD switch To...

Page 9: ...taking 10 minutes as a period The rated duty cycle of this series is 30 depending on different models Using the welding machine continuously overrunning the rated load may lead to overheating of the m...

Page 10: ...hing box Figure 2 1 1 Power switch of the switching box 2 Fuse 60A 3 Input power cord of the welding machine 4 Yellow green earth wire earth not connect to the null line Connect according to the figur...

Page 11: ...ion according to workpiece and electrode application requirement Generally DCEP connection is recommended for basic electrode while there is no special requirement for acid electrode 11 3 Operation 1...

Page 12: ...with corrosive chemical gas 5 Gas shielded arc welding should be operated in environment without strong airflow 12 2 Safety Tips Over current over heating protection circuit is installed in this mach...

Page 13: ...ellow LED is off There may be something failed if the yellow LED keeps illuminating 13 BASIC KNOWLEDGE OF WELDING Manual metal arc welding MMA for short is an arc welding mode by manually operating el...

Page 14: ...er after welding e Welding cable generally cables formed from many fine copper wires Electrode holder and welding machine are connected via a cable and this cable is named as welding cable live wire W...

Page 15: ...ils it is probably because there is coating at the end of the electrode which affects the electric conduction In this case the operator can strongly knock the electrode to remove the insulation materi...

Page 16: ...and the workpiece is easy to be burned through Besides current should be proper electrode should be aligned arc should be low and welding speed should not be too high and should be kept uniform during...

Page 17: ...ose connection If there is oxidization remove it with sandpaper and then reconnect 2 Keep hands hair and tools away from the moving parts such as the fan to avoid personal injury or machine damage 3 C...

Page 18: ...electrode holder is smaller than its actual working current Replace it with a bigger rated current Excessive spatter in MMA welding The output polarity connection is incorrect Exchange the polarity Br...

Page 19: ...18 18 No Description Version Time 1 2 3 4 5 6...

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