Hitbox ARC160D Operation Instruction Manual Download Page 12

11

/

18

Electrode Diameter

(mm)

Recommended Welding Current

(A)

Recommended Welding

Voltage (V)

1.0

20~60

20.8~22.4

1.6

44~84

21.76~23.36

2.0

60~100

22.4~24.0

2.5

80~120

23.2~24.8

3.2

108~148

23.32~24.92

4.0

140~180

24.6~27.2

5.0

180~220

27.2~28.8

6.0

220~260

28.8~30.4

Note: This table is suitable for mild steel welding.

12. CAUTION

12.1 Working Environment

1) Welding should be carried out in dry environment with humidity of 90% or less.

2) The temperature of the working environment should be between -1

0℃

and 40

.

3) Avoid welding in the open air unless sheltered from sunlight and rain. Keep it dry at all times and do

not place it on wet ground or in puddles.

4) Avoid welding in dusty area or environment with corrosive chemical gas.

5) Gas shielded arc welding should be operated in environment without strong airflow.

12.2 Safety Tips

Over-current/over-heating protection circuit is installed in this machine. When the output current or inner

temperature exceeds the set standard, the machine will stop automatically. However, excessive use of

machine will lead to welder damage. Therefore, please note:

1)

Ventilation

This welder can create powerful welding current that has strict cooling requirements that cannot be

met with natural ventilation. Therefore the internal fan is very important in enabling the machine to

work steadily with effective cooling. The operator should make sure that the louvers be uncovered

and unblocked. The minimum distance between the machine and nearby objects should be 30cm.

Good ventilation is of critical importance to the normal performance and lifespan of the machine.

Summary of Contents for ARC160D

Page 1: ......

Page 2: ......

Page 3: ...11 1 Connection of switching box 10 11 2 Installation 10 11 3 Operation 11 11 4 Welding parameters table for reference only 11 12 CAUTION 12 12 1 Working Environment 12 12 2 Safety Tips 12 13 BASIC KN...

Page 4: ...Cut the input power off via the switching box before moving the welding machine The handle can only be used for moving the welding machine by hand in short distance and it cannot be used for lifting...

Page 5: ...ooker that noise may be potentially hazardous to hearing Moving parts may injure your body Please keep away from moving parts like fan Each door panel cover baffle plate and protective device the like...

Page 6: ...elf adaptive arc force technology obviously improve the performance of the machine in long cable welding and contribute to long distance welding 5 PERFORMANCE CHARACTERISTICS Advanced IGBT inverter te...

Page 7: ...wer KVA 5 7 1 6 9 4 Welding current range A 20 120 20 160 20 140 20 200 V 20 8 24 8 20 8 26 4 20 8 25 6 20 8 28 Rated duty cycle 20 20 No load voltage V 85 85 Overall efficiency 85 85 Housing protecti...

Page 8: ...ly Showing E 1 indicates Over current protection E 3 indicates over heating protection 2 TIG MMA To switch Lift TIG MMA welding mode 3 Welding current knob To adjust the output current 4 VRD switch To...

Page 9: ...taking 10 minutes as a period The rated duty cycle of this series is 30 depending on different models Using the welding machine continuously overrunning the rated load may lead to overheating of the m...

Page 10: ...hing box Figure 2 1 1 Power switch of the switching box 2 Fuse 60A 3 Input power cord of the welding machine 4 Yellow green earth wire earth not connect to the null line Connect according to the figur...

Page 11: ...ion according to workpiece and electrode application requirement Generally DCEP connection is recommended for basic electrode while there is no special requirement for acid electrode 11 3 Operation 1...

Page 12: ...with corrosive chemical gas 5 Gas shielded arc welding should be operated in environment without strong airflow 12 2 Safety Tips Over current over heating protection circuit is installed in this mach...

Page 13: ...ellow LED is off There may be something failed if the yellow LED keeps illuminating 13 BASIC KNOWLEDGE OF WELDING Manual metal arc welding MMA for short is an arc welding mode by manually operating el...

Page 14: ...er after welding e Welding cable generally cables formed from many fine copper wires Electrode holder and welding machine are connected via a cable and this cable is named as welding cable live wire W...

Page 15: ...ils it is probably because there is coating at the end of the electrode which affects the electric conduction In this case the operator can strongly knock the electrode to remove the insulation materi...

Page 16: ...and the workpiece is easy to be burned through Besides current should be proper electrode should be aligned arc should be low and welding speed should not be too high and should be kept uniform during...

Page 17: ...ose connection If there is oxidization remove it with sandpaper and then reconnect 2 Keep hands hair and tools away from the moving parts such as the fan to avoid personal injury or machine damage 3 C...

Page 18: ...electrode holder is smaller than its actual working current Replace it with a bigger rated current Excessive spatter in MMA welding The output polarity connection is incorrect Exchange the polarity Br...

Page 19: ...18 18 No Description Version Time 1 2 3 4 5 6...

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