Hitbox ARC160D Operation Instruction Manual Download Page 4

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SAFETY

Beware of electric shock!

Install grounding device according to application standard.

Do not touch live parts with naked skin, wet gloves or wet clothes.

Be sure you are insulated from ground and workpiece.

Cover the cover plate of the machine before power on to avoid an electric shock.

Confirm the safety of your working position.

Beware of fire hazard!

Please install the machine on

non-combustible material

s to avoid a fire.

Make ensure there are no inflammables near the welding position to avoid a fire.

Beware of explosion!

Do not install the machine in an environment with explosive gas to avoid an explosion.

Replacing the components can be dangerous.

Only professionals can replace the components of the machine.

Make sure there are no foreign bodies such as wire leads, screws, gaskets and metal bars falling into the machine

inside when replacing the components.

Make sure the connecting wires inside the machine are correctly connected after replacing the PCBs, and then the

machine can be run. Otherwise, there is a risk of damage to property.

Carrying or moving the machine can be dangerous.

Cut the input power off via the switching box before moving the welding machine.

The handle can only be used for moving the welding machine by hand in short distance, and it cannot be used for

lifting. Otherwise, personal injury or property damage may be caused by a drop.

Make sure that the flying rings are tightened, and that the machine enclosure and cover are fixed when moving the

welding machine with a crane,

Two lifting belts should be used when lifting the welding machine, and the angle formed by the lifting belt and the

vertical should be smaller than 15°.

Do not apply any stress on the operation panel and cover when moving the welding machine. Otherwise, personal

injury or property damage may be caused by a drop.

Do not install and run the welding machine when the machine is damaged or lacks any components. Otherwise, fire

hazard or personal injury may be caused.

Precautions for operation

Smoke-may be harmful to your health!

Keep your head away from the smoke to avoid inhalation of waste gas in welding.

Keep the working environment well ventilated with exhaust or ventilation equipment

when welding.

Arc radiation-may hurt your eyes and burn your skin!

Use proper mask and wear protective clothing to protect your eyes and body.

Use proper mask or curtain to protect onlooker from being injured.

Summary of Contents for ARC160D

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Page 3: ...11 1 Connection of switching box 10 11 2 Installation 10 11 3 Operation 11 11 4 Welding parameters table for reference only 11 12 CAUTION 12 12 1 Working Environment 12 12 2 Safety Tips 12 13 BASIC KN...

Page 4: ...Cut the input power off via the switching box before moving the welding machine The handle can only be used for moving the welding machine by hand in short distance and it cannot be used for lifting...

Page 5: ...ooker that noise may be potentially hazardous to hearing Moving parts may injure your body Please keep away from moving parts like fan Each door panel cover baffle plate and protective device the like...

Page 6: ...elf adaptive arc force technology obviously improve the performance of the machine in long cable welding and contribute to long distance welding 5 PERFORMANCE CHARACTERISTICS Advanced IGBT inverter te...

Page 7: ...wer KVA 5 7 1 6 9 4 Welding current range A 20 120 20 160 20 140 20 200 V 20 8 24 8 20 8 26 4 20 8 25 6 20 8 28 Rated duty cycle 20 20 No load voltage V 85 85 Overall efficiency 85 85 Housing protecti...

Page 8: ...ly Showing E 1 indicates Over current protection E 3 indicates over heating protection 2 TIG MMA To switch Lift TIG MMA welding mode 3 Welding current knob To adjust the output current 4 VRD switch To...

Page 9: ...taking 10 minutes as a period The rated duty cycle of this series is 30 depending on different models Using the welding machine continuously overrunning the rated load may lead to overheating of the m...

Page 10: ...hing box Figure 2 1 1 Power switch of the switching box 2 Fuse 60A 3 Input power cord of the welding machine 4 Yellow green earth wire earth not connect to the null line Connect according to the figur...

Page 11: ...ion according to workpiece and electrode application requirement Generally DCEP connection is recommended for basic electrode while there is no special requirement for acid electrode 11 3 Operation 1...

Page 12: ...with corrosive chemical gas 5 Gas shielded arc welding should be operated in environment without strong airflow 12 2 Safety Tips Over current over heating protection circuit is installed in this mach...

Page 13: ...ellow LED is off There may be something failed if the yellow LED keeps illuminating 13 BASIC KNOWLEDGE OF WELDING Manual metal arc welding MMA for short is an arc welding mode by manually operating el...

Page 14: ...er after welding e Welding cable generally cables formed from many fine copper wires Electrode holder and welding machine are connected via a cable and this cable is named as welding cable live wire W...

Page 15: ...ils it is probably because there is coating at the end of the electrode which affects the electric conduction In this case the operator can strongly knock the electrode to remove the insulation materi...

Page 16: ...and the workpiece is easy to be burned through Besides current should be proper electrode should be aligned arc should be low and welding speed should not be too high and should be kept uniform during...

Page 17: ...ose connection If there is oxidization remove it with sandpaper and then reconnect 2 Keep hands hair and tools away from the moving parts such as the fan to avoid personal injury or machine damage 3 C...

Page 18: ...electrode holder is smaller than its actual working current Replace it with a bigger rated current Excessive spatter in MMA welding The output polarity connection is incorrect Exchange the polarity Br...

Page 19: ...18 18 No Description Version Time 1 2 3 4 5 6...

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