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1. Safety instructions

In the interest of promoting the safest and most efficient use of the Model G 14DSL Cordless Disc Grinder
by all of our customers, it is very important that at the time of sale, the salesperson carefully ensures that
the buyer seriously recognizes the importance of the contents of the Handling Instructions, and fully
understands the meaning of the precautions listed on the Caution Plate and the Name Plate attached to
each tool.

A. Handling instructions

Salespersons must be thoroughly familiar with the contents of the Handling Instructions in order to give
pertinent advice to the customer. In particular, they must have a thorough understanding of the precautions
for use of the cordless tools which are different from those of ordinary electric power tools.

(1) Before use, ensure that the unit is fully charged.

      New units are not fully charged. Even if the units were fully charged at the factory, long periods of
      inactivity, such as during shipping, cause the storage battery to lose its charge. Customers must be
      instructed to fully charge the unit prior to use.

(2) Connect the charger to an AC power outlet only.

      Use of any other power source (DC outlet, fuel powered generator, etc.) will cause the charger to
   overheat and burn out.

(3) Do not use any voltage increasing equipment (transformer etc.) between the power source
   and the charger.

      If the charger is used with voltage higher than that indicated on the unit, it will not function properly.

(4) Conduct battery charging at an ambient temperature range of 0°C to 40°C (32°F to 104°F).

Special temperature sensitive devices are employed in the charger to permit rapid charging. Ensure that
customers are instructed to use the charger at the indicated ambient temperature range. At temperature
under 0°C (32°F) the thermostat will not function properly, and the storage battery may be overcharged.
At temperature over 40°C (104°F), the storage battery cannot be sufficiently charged. The optimum
temperature range is 20°C to 25°C (68°F to 77°F).

(5) The battery charger should not be used continuously.

At high ambient temperature, if over three storage batteries are charged in succession, the temperature
of the coils on the transformer will rise and there is a chance that the temperature fuse inserted in the
interior of the transformer will inadvertently melt. After charging one battery, please wait about 15
minutes before charging the next battery.

(6) Do not insert foreign objects into the air vents on the charger.

The charger case is equipped with air vents to protect the internal electronic components from
overheating. Caution the customer not to allow foreign materials, such as metallic or flammable objects,
to be dropped or inserted into the air vents. This could cause electrical shock, fire, or other serious
hazards.

(7) Do not attempt to disassemble the storage battery or the charger.

Special devices, such as a thermostat, are built into the storage battery and the charger to permit rapid
charging. Incorrect parts replacement and/or wiring will cause malfunctions which could result in fire or
other hazards. Instruct the customer to bring these units to an authorized service center in the event
repair or replacement is necessary.

(8) Disposal of the storage batteries

Ensure that all customers understand that the storage batteries should be returned to the Hitachi power
tool sales outlet or the authorized service center when they are no longer capable of being recharged or
repaired. If thrown into a fire, the battery may explode.

PRECAUTIONS IN SALES PROMOTION

Summary of Contents for G 14DSL

Page 1: ...Blow molded case MARKETING OBJECTIVE LIST No H806 Mar 2008 The new Model G 14DSL cordless disc grinder is equipped with a slide type lithium ion battery The key features of this new cordless disc grinder are as follows 1 Highest actual torque in the class 1 06 N m 2 Smallest body in the class with shortest perimeter of the one hand grip 3 Lightest weight in the class 1 7 kg 3 7 lbs 4 Soft grip han...

Page 2: ...ki com manual_view_export Throughout this TECHNICAL DATA AND SERVICE MANUAL a symbol s is are used in the place of company name s and model name s of our competitor s The symbol s utilized here is are as follows Competitors Symbols Utilized Company Name Model Name C Makita BGA450 B BOSCH GWS14 4V ...

Page 3: ...rking performance per charge 5 PRECAUTIONS IN SALES PROMOTION 6 1 Safety instructions 6 2 Particular attention during sales promotion 8 REPAIR GUIDE 10 1 Precautions in disassembly and reassembly 10 2 Precautions in disassembly and reassembly of battery charger 13 STANDARD REPAIR TIME UNIT SCHEDULES 14 Assembly diagram for G 14DSL ...

Page 4: ...In addition the grip is comfortable and fatigue free thanks to the shortest perimeter in the class for speedy and convenient operation HITACHI Model G 14DSL G 14DL C B L Overall length 293 mm 11 17 32 325 mm 12 25 32 317 mm 12 1 2 320 mm 12 1 32 H Overall height 106 mm 4 11 64 129 mm 5 5 64 111 mm 4 3 8 137 mm 5 25 64 A Gear cover height 65 mm 2 19 32 65 mm 2 19 32 74 mm 2 59 64 65 mm 2 9 16 R Per...

Page 5: ...the battery life due to overdischarge overuse or overcharge excessive charging of the battery The number of charging discharging is about 1 500 Precautions for use of the Type BSL 1430 lithium ion battery The type BSL 1430 lithium ion battery is equipped with a protective function that automatically stops output to extend the battery life The motor may stop automatically in either of the following...

Page 6: ...gear cover height 293 mm x 106 mm x 65 mm 11 17 32 x 4 11 64 x 2 19 32 Perimeter of the grip 182 mm 7 5 32 Model BSL 1430 Type Sealed cylindrical lithium ion battery coolable Nominal voltage 14 4 V Battery Nominal capacity 3 0 Ah Remaining battery indicator Provided 2LSCK specification 115 mm 4 1 2 resinoid wheel 1 Wrench 1 Side handle 1 Battery BSL 1430 2 Battery cover 1 Charger UC 18YRSL 1 Case ...

Page 7: ...tes 22 minutes 38 minutes Cooling function Provided Provided Provided Not provided Charger Remaining charging time display Provided Provided Provided Not provided Attachment of carbon brush External External External Internal Slide switch position Left side Left side Top surface Left side Remaining battery indicator Provided Not provided Not provided Not provided Safety circuit against setting the...

Page 8: ...ting depth 5 mm 13 64 B Type of work Maker Model Working quantity per charge pcs 0 5 10 15 20 25 HITACHI G 14DSL G 14DL C Cutting Rebar by a cut off wheel Outside diameter of the rebar 10 mm 12 32 B The above table shows an example of test data obtained using the battery which is standard for this tool As actually measured values listed in the above table may vary depending on the sharpness of the...

Page 9: ...s are instructed to use the charger at the indicated ambient temperature range At temperature under 0 C 32 F the thermostat will not function properly and the storage battery may be overcharged At temperature over 40 C 104 F the storage battery cannot be sufficiently charged The optimum temperature range is 20 C to 25 C 68 F to 77 F 5 The battery charger should not be used continuously At high amb...

Page 10: ...dusty area when not in use Remove dust from the battery and store it separating from metallic parts such as screws and nails B Caution plate 1 The following cautions are listed on the name plate attached to the main body of each tool For Europe Australia and New Zealand For the U S A and Canada 2 The following cautions are listed on the name plate attached to each storage battery For Europe Austra...

Page 11: ...e the switch of the tool and eliminate causes of overloading After that you can use it again 3 If the battery is overheated under overload work the battery power may stop In this case stop using the battery and let the battery cool After that you can use it again 2 Precaution on the protection function of the lithium ion battery The Model G 14DSL is equipped with a protection function that will sh...

Page 12: ...de handle mounting position so that the operator s hand will not contact the depressed center wheel 2 Never press the pushing button on the gear cover while the depressed center wheel is rotating If the pushing button is pressed while the depressed center wheel is rotating the spindle will stop immediately In such a case there is a danger that the wheel nut may be loosened and the depressed center...

Page 13: ...r push the Spindle 16 with a hand press using a proper sleeve to disassemble 3 Removal of the armature and pinion set and the magnet 1 Remove the two Brush Caps 25 then remove the two Carbon Brushes 5 x 6 x 11 5 26 on both sides 2 Loosen the four Tapping Screws W Flange D4 x 23 Black 1 and remove the Gear Cover Ass y 3 3 Remove the five Tapping Screws W Flange D4 x 20 Black 29 Insert a flat blade ...

Page 14: ...d side of the yoke is positioned at the rear of the main body and fit the stop rib of Housing A 28 in the stop groove of the Magnet 5 2 Mount the Brush Block 27 aligning with the fixed rib of Housing A 28 Push the internal wire of the Brush Block 27 in the central groove of Housing A 28 completely for prevention of pinching 3 When inserting the Armature and Pinion Set 4 into the Magnet 5 and the B...

Page 15: ...w W Flange D4 x 23 Black 1 2 0 0 5 N٠m 20 5 kgf٠cm Tapping Screw W Flange D4 x 20 Black 29 2 0 0 5 N٠m 20 5 kgf٠cm Seal Lock Screw W Sp Washer M4 x 12 15 1 8 0 4 N٠m 18 4 kgf٠cm Slotted Hd Screw Seal Lock M4 x 10 13 1 8 0 4 N٠m 18 4 kgf٠cm Machine Screw W Sp Washer M5 x 16 Black 18 1 6 0 4 N٠m 16 4 kgf٠cm Terminal set screw M3 5 of the Pushing Button Switch 36 0 6 0 2 N٠m 6 2 kgf٠cm Brush Cap 25 1...

Page 16: ...33 View from A Controller Terminal Set 37 Pushing Button Switch 36 Black Red White Indication unit Controller unit Black Red White Red 2 Precautions in disassembly and reassembly of battery charger Refer to the Technical Data and Service Manual for precautions in disassembly and reassembly of the battery charger Model UC 18YRSL A ...

Page 17: ...heel Guard Ass y Housing B Housing A Slide Bar Slide Knob Pushing Button Switch Controller Terminal Set Armature and Pinion Set Magnet Rubber Bushing Brush Block Gear Cover Ass y Pushing Button Lock Pin Gear Packing Gland Ball Bearing 6001VV Spindle STANDARD REPAIR TIME UNIT SCHEDULES ...

Page 18: ...Model G 14DSL CORDLESS DISC GRINDER LIST NO H806 E1 䎃 1 2 3 5 6 25 26 28 29 30 27 34 35 36 37 38 7 9 10 11 12 13 14 15 24 17 18 19 20 21 22 23 4 502 503 501 504 505 31 8 32 33 16 ...

Page 19: ...8 308 386 MACHINE SCREW W SP WASHER M5X16 BLACK 2 19 301 949 SET PLATE 1 20 315 492 WHEEL GUARD ASS Y 1 INCLUD 18 19 21 937 817Z WHEEL WASHER 1 21 319 373 WHEEL WASHER 1 FOR USA CAN 22 316 821 D C WHEELS 115MM A36Q 25 PCS 1 23 994 324 WHEEL NUT M14 1 23 937 923P WHEEL NUT 5 8 11UNC 1 FOR USA CAN 24 302 047 WOODRUFF KEY 1 25 328 200 BRUSH CAP 2 26 999 054 CARBON BRUSH 5X6X11 5 1 PAIR 2 27 328 202 B...

Page 20: ...604 314 096 SANDING DISCS 115MM C P20 10 PCS 1 605 314 097 SANDING DISCS 115MM C P24 10 PCS 1 606 314 098 SANDING DISCS 115MM C P30 10 PCS 1 607 314 099 SANDING DISCS 115MM C P36 10 PCS 1 608 314 100 SANDING DISCS 115MM C P40 10 PCS 1 609 314 101 SANDING DISCS 115MM C P50 10 PCS 1 610 314 102 SANDING DISCS 115MM C P60 10 PCS 1 611 314 103 SANDING DISCS 115MM C P80 10 PCS 1 612 314 104 SANDING DISC...

Page 21: ...G 14DSL DESCRIPTION REMARKS 4 Printed in Japan 3 08 080318N ALTERNATIVE PARTS NO USED CODE NO ITEM NO ...

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