Hitachi C 10FSB Technical Data And Service Manual Download Page 72

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--- 68 ---

a Excessively fast

cutting speed

b Core diameter of

extension cord is too
small.

c Excessive cutting force

is applied due to dull
saw blade.

d Incorrect saw blade is

used.

e The saw blade binds

in workpiece during
cutting because
workpiece is warped
or bent.

a Power cord is not

connected to power
supply.

b Carbon brush wear

exceeds allowable
limit (6 mm).

c Contact failure of the

switch

d Controller failure

a Power supply voltage

is lower than rated
voltage.

b Controller failure

------

• Reduce cutting speed.

• Use a thicker and shorter

extension cord.

• Resharpen saw blade.

• Use a suitable Hitachi-supplied

saw blade.

• An increased number of teeth

on the saw blade increases the
cutting resistance. When using
a saw blade with a large
number of teeth, reduce the
cutting speed.

• Correct workpiece deformation

with planer.

• Check power supply voltage.
• Connect the power cord to

power supply.

• Check the Carbon Brushes

[180] for wear.

• Replace the Carbon Brushes

[180].

• Check the Switch [170] for

conductivity.

• Replace the Switch [170].

• Replace the Controller [151].
• Check that the Controller [151]

is mounted properly.

• Check for power supply

voltage.

• Check if extension cord is

appropriate. See Instruction
Manual for appropriate
extension cords.

• Replace the Controller [151].

Item

Phenomenon

Cause (s)

Factory

standard

Inspection, repair or adjustment

------

Saw blade is locked.

Saw blade does not
rotate when switch is
triggered.

Saw blade runs too slow
(3,400 min

-1

or less).

Summary of Contents for C 10FSB

Page 1: ...A AND SERVICE MANUAL SLIDE COMPOUND SAW C 10FSH C 10FSB SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT LIST Nos C 10FSH E934 C 10FSB E933 Revised Feb 2004 C MODELS C 10FSH C 10FSB Hitachi Power Tools ...

Page 2: ...AL DATA AND SERVICE MANUAL a symbol s is are used in the place of company name s and model name s of our competitor s The symbol s utilized here is are as follows Symbols Utilized Competitors Company Name Model Name MAKITA LS1013 C ...

Page 3: ... Only Model C 10FSH 18 7 6 Precautions Concerning Brake For USA CAN 18 8 ADJUSTMENT AND OPERATIONAL PRECAUTIONS 19 8 1 Confirmation of Saw Blade Lower Limit Position 19 8 2 Confirmation for Use of Sub Fence 19 8 3 How to Use Guard 20 8 4 Position Adjustment of Laser Line Only Model C 10FSH 22 8 5 How to Use the Vise Assembly 23 8 6 Adjustment of Table Insert Position 24 8 7 Cutting Operation 25 8 ...

Page 4: ... 4 Wiring Diagram 49 11 5 Checking of Insulation Distance 56 11 6 No load Current 56 11 7 Reassembly Requiring Adjustment 56 11 8 Lubrication 57 11 9 Product Precision 58 11 10 Adjustment of Laser Marker Accuracy Model C 10FSH Only 59 11 11 Cutting Accuracy 62 12 REPAIR GUIDE 65 13 STANDARD REPAIR TIME UNIT SCHEDULES 71 Assembly Diagram for C 10FSH Assembly Diagram for C 10FSB ...

Page 5: ... values are for the models destined for the U S A and Canada Refer to 5 SPECIFICATIONS as the capacities are different depending on the destinations 5 Minimized reaction during motor start up Splinter guard also serving for cut alignment Bevel cutting dimensions To left H55 mm x W305 mm H2 3 16 x W12 H60 mm x W280 mm H2 3 8 x W11 To right H30 mm x W305 mm H1 3 16 x W12 H35 mm x W280 mm H1 3 8 x W1...

Page 6: ... and base boards that have decorative surfaces and are difficult to be made an ink line can be cut just by aligning the laser line with the ink line on the fence side The laser line is adjusted to the width of the saw blade at the time of factory shipment Depending upon the user s cutting choice the laser line can be aligned with the left side of the cutting width saw blade or the ink line on the ...

Page 7: ...l Height of fence 4 Legible scale The Models C 10FSH and C 10FSB have legibly labeled angle scale and bevel scale while the current Model C 10FS has the scale printed on the die casting 5 High dust collecting performance The dust collecting performance of the Models C 10FSH and C 10FSB is remarkably higher than the current Model C 10FS thanks to the adoption of new dust guide and gear case 1 This ...

Page 8: ...he saw blade is factory adjusted so that workpieces up to 85 mm 3 11 32 high and 312 mm 12 9 32 wide can be cut as shown in Fig 5 1 When cutting a workpiece of 90 mm 3 9 16 in height as indicated in in Table 3 adjust the saw so that there is a clearance of 2 to 3 mm 3 32 to 1 8 between the bottom surface of the head and the top surface of the workpiece at the lower limit position of the saw blade ...

Page 9: ...rd width 15 19 32 HITACHI C 10FS 55 x 305 2 3 16 x 12 60 x 295 2 3 8 x 11 19 32 30 x 305 1 3 16 x 12 35 x 295 1 3 8 x 11 19 32 C 50 x 305 1 31 32 x 12 31 x 305 1 7 32 x 12 Example of bevel cutting application Width W Right 45 Height H Workpiece Fig 8 Fig 9 Left 45 8 Miter cutting C cannot perform miter cutting more than 52 Wide workpieces as wide as shown in Table 5 can be cut by swiveling the tur...

Page 10: ... same reference plane surface of the workpiece which contacts the fence is used in both the left bevel cutting and the right bevel cutting Fig 9 Even an oddly shaped workpiece can be accurately bevel cut in either left or right by making the wide and stable surface of the workpiece as the reference plane as shown in Fig 12 In addition the working efficiency is improved because there is no need to ...

Page 11: ...iece Height H Width W 45 Right 45 Right Fig 14 Workpiece Height H Width W 45 Right 31 Right By turning the turn table to the left or right and inclining the saw blade section head to the left or right the Models C 10FSH and C 10FSB are capable of compound cutting bevel and miter see Figs 13 14 and 15 of workpieces with the maximum dimensions shown in Table 7 HITACHI C 10FS 55 x 220 2 3 16 x 8 21 3...

Page 12: ...can be easily accomplished by placing the flat workpiece in tight contact with fences pressing the guard end against the workpiece and fixing it in position For Europe the Models C 10FSH and C 10FSB are equipped with a fixed splinter guard to comply with the safety standard 12 Minimized reaction during motor start up The Models C 10FSH and C 10FSB use the soft start system to suppress reaction tra...

Page 13: ... cutting ranges Left 0 45 Right 0 57 Bevel cutting ranges Right and left 0 45 Compound miter bevel cutting ranges External diameter of applicable saw blades 235 mm to 255 mm 9 1 4 to 10 235 mm to 262 mm 9 1 4 to 10 for AUS NZL Miter left 45 to right 45 left bevel 0 to 45 Miter left 31 to right 45 right bevel 0 to 45 USA CAN AUS NZL EUROPE Slide 75 mm 2 15 16 x 218 mm 8 19 32 Press 85 mm 3 11 32 x ...

Page 14: ...wn molding stopper L Code No 321374 Crown molding stopper R Code No 321373 Type 2 conductor cabtire cable Length 1 8 m 6 ft Corrugated cardboard box 255 mm 10 TCT saw blade 15 9 mm 5 8 bore NT40 Code No 310878 for USA CAN for wood cutting 255 mm 10 TCT saw blade 30 mm 1 11 64 bore NT40 Code No 322443 for Europe for wood cutting 262 mm 10 TCT saw blade 25 4 mm 1 bore NT60 for AUS NZL for wood cutti...

Page 15: ...aux board 15 19 32 85 x 220 3 11 32 x 8 11 16 90 x 215 3 9 16 x 8 15 32 Miter Left right 45 Miter cutting ranges Bevel cutting ranges Left and right 0 45 Compound miter left bevel cutting ranges Angle stopper positions Left 0 45 right 0 57 Miter left and right 0 45 Bevel left 0 45 Miter left 0 31 Miter right 0 45 Bevel right 0 45 Left and right 0 15 22 5 30 for USA CAN 31 6 45 Left 0 45 right 0 57...

Page 16: ...insulation 525 x 1 050 x 615 20 3 4 x 41 1 2 x 24 1 4 255 mm 10 TCT saw blade NT90 for wood cutting 255 mm 10 TCT saw blade NT60 for wood cutting 255 mm 10 TCT saw blade NT72 for aluminum cutting Vise ass y 1 255 mm 10 TCT saw blade NT50 for wood cutting 1 Dimension stopper 1 Dust bag 1 Bolt B 1 10 mm bolt wrench 1 With angle and inclination scale Possible Provided with ink mark alignment External...

Page 17: ...ngers inherent in the use of any slide compound saw cannot be completely eliminated Accordingly general precautions and suggestions for the use of electric power tools and specific precautions and suggestions for the use of the slide compound saw are listed in the Instruction Manual to enhance the safe efficient use of the tool by the customer Salespersons must be thoroughly familiar with the cont...

Page 18: ...ce A USA CAN AUS NZL The Warning Label G specified by the UL is affixed on the upper right hand portion of the gear case Please instruct users to strictly observe the contents 1 to 10 in the Warning Label G shown above Fig 17 2 Warning Label G USA CAN Fig 19 2 Caution label Q at the front of sub fence A Europe ...

Page 19: ... 15 Fig 20 1 5 Warning Label M at the side of the gear case USA CAN Fig 20 2 Caution label M at the side of the gear case AUS NZL 6 Caution Label A at the top of holder A Fig 21 ...

Page 20: ...f your eye is exposed directly to the laser beam it can be hurt Caution Labels J P and Caution Labels K L N are adhered to each machine to comply with the standards for the safe use of laser equipment Caution Labels J P at the front of the hinge only Model C 10FSH Fig 22 Caution Labels K L N at the side of the turn table only Model C 10FSH Fig 23 ...

Page 21: ...n This is in the case of the U S A The measuring methods and the output values are different depending on the standards The saw blade unit prevents access of the operator s eye to the laser emitting aperture less than 65 mm In addition the amount of light exposure output is 1 mW or less about 0 4 mW at this position Thus the Model C 10FSH satisfies the Class II requirements adequately There is no ...

Page 22: ...adversely affect the brake performance 2 If the brake should fail to work check the carbon brushes Replace the carbon brushes with new ones if their length is shorter than 6 mm If the brake still does not work replace the armature ass y Table 9 Ambient illuminance and visibility of laser line Illuminance lux 3000 or more Ambient conditions reference Under direct sunlight of fine weather Outdoor In...

Page 23: ...operly tightened Fig 25 CAUTION Perform adjustment carefully to ensure that the saw blade does not cut into the turn table Also on completion of adjustment ensure without fail that the 8 mm wing nut is securely tightened Fig 24 Proper dimension 9 to 11 mm 13 32 to 7 16 Saw blade Table insert Turn table Fig 25 8 mm hex socket set screw for lower limit stopper 8 mm depth adjustment bolt Gear case Hi...

Page 24: ... with the saw blade that is actually going to be used on the machine the groove is not precut at the factory Please follow the procedures below to make a groove in the guard In order to cut a groove in the guard at a constant speed press a workpiece of 35 mm 1 3 8 square against the fence and clamp it in position with the vise ass y Loosen the 6 mm knob bolt and press the guard against the workpie...

Page 25: ...on in Fig 30 so that it does not protrude beyond the fence surface Pressing the handle downward causes the safety cover to move upward exposing the saw blade so that it can be easily aligned with the ink line for accurate cutting of workpiece CAUTION The guard may protrude beyond the fence surface when the turn table is turned In such case loosen the 6 mm knob bolt move the guard so that it does n...

Page 26: ... the workpiece and make a groove of about 5 mm deep on the workpiece to the middle Hold the grooved workpiece by the vise as it is and do not move it For grooving work refer to the Instruction Manual Groove cutting procedures Light up the laser marker Turn the adjuster to align the laser line with the ink line Turning the adjuster clockwise will shift the laser line position to the right and turni...

Page 27: ...ith the saw blade section 2 In the case of compound cutting mount the vise assembly to the right fence CAUTION Laser radiation Do not stare into beam Laser radiation on work table Do not stare into beam If your eye is exposed directly to the laser beam it can be hurt Do not dismantle it Do not give strong impact to the laser marker main body of tool otherwise the position of a laser line can go ou...

Page 28: ...s so that the sides of the saw blade align with the edges of the table inserts according to the following procedure Firtst loosen the three 6 mm machine screws that fasten the table inserts and temporarily tighten the two outside screws front and back Next clamp a workpiece about 200 mm 7 7 8 wide with the vise assembly and cut the workpiece Align the cutting surfaces with the table inserts as sho...

Page 29: ...rdous as the saw blade could ride up over the workpiece and cause the saw blade section to kick upward unexpectedly causing possible serious injury 8 7 Cutting Operation 1 Cutting efficiency will be reduced if a dull saw blade is used if an excessively long extension cord is used or if the wire gauge of the extension cord is too small For details refer to the Instruction Manual USE PROPER EXTENSIO...

Page 30: ...e Instruction Manual Bevel cutting procedures WARNING When the workpiece is secured on the left or right side of the blade the short cut off portion will come to rest on the right or left side of the saw blade Always turn the power off and let the saw blade stop completely before raising the handle from the workpiece If the handle is raised while the saw blade is still rotating the cut off piece m...

Page 31: ...g cutting This machine can cut two types of crown molding workpieces by combining the miter and bevel cutting operations Fig 38 shows two common crown molding types having angles of θ 38 and 45 For the typical crown molding fittings see Fig 39 Fig 38 Fig 39 Ceiling B Lower surface A Upper surface ceiling Wall Wall The table below shows the miter angle and the bevel angle settings that are ideal fo...

Page 32: ...e Fig 41 tilt the head to the left Turn the turn table to the right and set the miter angle as follows For 45 type crown moldings 35 3 mark For 38 type crown moldings 31 6 mark Turn the head to the left and set the bevel angle as follows For 45 type crown moldings 30 mark For 38 type crown moldings 33 9 mark Position the crown molding so that the lower surface in Fig 38 contacts the fence as indic...

Page 33: ...crown moldings 35 3 mark For 38 type crown moldings 31 6 mark Tilt the head to the left and set the bevel angle as follows For 45 type crown moldings 30 mark For 38 type crown moldings 33 9 mark Position the crown molding so that the lower surface in Fig 38 contacts the fence as indicated in Fig 44 2 3 1 2 3 B Fig 42 Bevel angle scale Base Fence Miter angle scale Turn table Fig 43 Fig 44 Fence Tab...

Page 34: ...g to cut crown moldings at positions and in Fig 39 See Fig 46 tilt the head to the right Turn the turn table to the left and set the miter angle as follows For 45 type crown moldings 35 3 mark For 38 type crown moldings 31 6 mark Tilt the head to the right and set the bevel angle as follows For 45 type crown moldings 30 mark For 38 type crown moldings 33 9 mark Position the crown molding so that t...

Page 35: ...er to lock the screw holder in the desired position To ensure that the tip of the 6 mm wing bolt is properly aligned with the desired locking groove on the vise shaft simply align the upper surface of the fence to either of three v grooves on the vise shaft surface or to the lower surface of the screw holder Therefore the vise assembly can be attached in either of three positions to ensure proper ...

Page 36: ... the overload protection circuit to function or lower the output of the motor and affect efficient cutting Advise the customer to check the power supply before operating the machine In addition the customer should be advised to pay particular attention to the following points If an extension cord is used it should be kept as short as possible and within the requirements listed in the Instruction M...

Page 37: ...Fixing pin 8 mm bolt C Stopper for right 45 bevel angle 8 mm bolt A Stopper for 0 0 right angle 9 2 Looseness Adjustment of the Slide Section After extended use there may be some looseness between slide pipe A and holder A because of worn bushings slide bearings made of resin on slide pipe A portion If abnormal looseness is noted perform adjustment as described below See Figs 51 and 52 1 Loosen th...

Page 38: ...e load is increased ensuring smooth sliding movement In addition slide pipe B Fig 53 made of bearing steel and heat treated to a high degree of hardness HRC 60 to 64 is highly resistant to wear Salespersons should have a good understanding of the structure and rugged characteristics of this exceptional mechanism to enhance sales promotion 2 Lubrication If it is necessary to replace the ball bushin...

Page 39: ...nd holder A Push the head back and secure the slide in position with packing B inserted by means of the 6 mm wing bolt Place packing A under the head and push the head down Insert the locking pin while pressing the packing A to secure the head section in position Fig 55 Fig 55 Packing B 6 mm knob bolt Packing A 3 How to install packing C Insert packing C into the motor housing Fig 56 Fig 56 Packin...

Page 40: ... of the support and place packing E at the tip of the handle of the head Place the accessories in the space at the right side of the base Fig 57 Carton box Packing D Fig 57 Handle 5 How to install the top pad Put the top pad on packings C D and E Close the lids of the carton box and bind them together Fig 58 Packing C Packing E Packing D Fig 58 Carton box Lid Top pad Support Packing E ...

Page 41: ...ssembly should be given to the following items The circled numbers in the figures and the Bold numbers in the descriptions below correspond to the item numbers in the parts list and exploded assembly diagram of the Model C 10FSH For the Model C 10FSB refer to the parts list separately Be sure to first disconnect the power plug when performing disassembly or replacement of the saw blade Disassembly...

Page 42: ...s enables to remove the head and the slide mounted on Holder A 115 together from the Turn Table Ass y 26 6 Remove Shaft B 28 and remove the Turn Table Ass y 26 from the Base Ass y 54A 7 Remove the Side Handle 45 and then pull out Shaft A 44 8 Remove the Machine Screw M4 x 8 10 Then Spring E 32 Stopper A 31 and Pin Cover 33 can be removed from the Turn Table Ass y 26 9 Remove the Seal Lock Hex Sock...

Page 43: ...or Washer A 228 in this order 3 Remove the two Flat Hd Screws M4 x 10 167 to remove the Cover 166 and the Safety Cover 200 Remove the Machine Screw M5 x 12 86 to remove the Spacer 88 and the Link 89 Push Hinge A Ass y 75 inward to remove the Stopper Pin Ass y 79 10 mm box wrench standard accessory 2 Phillips screwdriver 10 mm box wrench standard accessory Phillips screwdriver 10 mm box wrench stan...

Page 44: ...ead and the Gear Case 196 will move upward when the Seal Lock Hex Socket Hd Bolt M5 x 10 195 is removed 2 Remove the Seal Lock Hex Socket Set Screw M6 x 10 119 Gently tap Hinge Shaft A 84 with a plastic hammer to remove it supporting the Gear Case 196 head Remove Hinge Shaft A 84 to remove the Sleeve 76 and Spring 77 3 mm hex bar wrench Plastic hammer Fig 61 71 72 73 73 72 74 75 76 77 84 73 72 73 ...

Page 45: ... by sliding Hinge A Ass y 75 Note Replacement of the Support 105 only While the Roll Pins D6 x 40 116 are set at the factory to be horizontally pressed in bore a vertical through hole with 6 mm dia drill and push in the Roll Pin D6 x 40 116 into the hole after pressing the Support 105 in See Precautions in Reassembly for details 6 Remove one Ball Bushing 106 from Holder A 115 by gently hammering H...

Page 46: ...ws M5 x 20 202 and then remove the Spindle Ass y 205 by gently hammering the Gear Case 196 with a plastic hammer 3 Remove the two Flat Hd Screws M4 x 10 167 Then the Cover 166 Stopper Pin 213 and Lock Spring 212 can be removed 4 Remove the Ball Bearing 165 by gently hammering the Gear Case 196 with a plastic hammer 4 Belt pulley B spindle ass y stopper pin Fig 62 13 mm wrench Phillips screwdriver ...

Page 47: ...Screws W Washers M4 x 12 Black 224 to remove Lever 222 and Lever Spring 225 3 Remove the three Tapping Screws W Flange D4 x 20 Black 154 to remove Switch Handle R 160 and Switch Handle L 218 4 Remove the two Machine Screws W Washers M5 x 25 Black 155 to remove the Pulley Cover 157 Remove three Tapping Screws W Flange D4 x 20 Black 154 and two Machine Screws W Washers M5 x 25 Black 155 to raise Han...

Page 48: ... mounting surface of the Housing Ass y 183 with a plastic hammer 8 Disassembly of the armature ass y 1 Remove the Housing Ass y 183 from the Gear Case 196 according to the above step 5 5 2 Remove the Armature Ass y 177 by gently hammering the Gear Case 196 with a plastic hammer 9 Disassembly of pulley A 1 Loosen the Nut M8 164 of the Armature Ass y 177 that is removed in the above step 6 to remove...

Page 49: ...move Handle R 153 2 Remove the one Tapping Screw W Flange D4 x 16 143 and disconnect the connectors at both sides of the Switching Power Supply 144 to remove the Switching Power Supply 144 3 Push out the Cord Bush 147 from the inside of Handle L 148 Open the Cord Bush 147 to remove it from the cord of the Laser Marker 99 4 Remove the Machine Screw M4 x 8 73 to remove the Cover 74 from behind hinge...

Page 50: ...er 99 can be removed with Holder B 98 mounted At this time be careful not to lose the Spring 91 and the Clutch Spring 92 as they are removed together 7 Remove the Clutch Screw 96 to remove the Laser Marker 99 from Holder B 98 At this time be careful not to lose the two Springs 94 as they are removed together NOTE Do not lose the Spring 91 and the Clutch Spring 92 as they pop out when the Laser Mar...

Page 51: ...ams of Hitachi Motor Grease on the liner sliding portion of the Turn Table Ass y 26 This process is necessary to prevent slide pipes A and B from twisting in the holes For later reassembly new dia 6 mm holes need not be drilled Insert the Roll Pins D6 x 40 116 through the dia 6 mm holes drilled before 4 When replacing the Support 105 after press fitting the Support 105 onto slide pipes A and B of ...

Page 52: ...ex Socket Set Screws M5 x 6 95 about 1 5 mm from the Laser Marker 99 using the 2 5 mm hex bar wrench so that Holder B 98 and the Laser Marker 99 become almost parallel as shown in Figs 68 1 and 68 2 Refer to 11 10 Adjustment of Laser Marker Accuracy for adjustment of the laser marker accuracy Seal Lock Hex Socket Set Screw M5 x 6 95 Laser Marker 99 About 1 5 mm Make it parallel About 1 5 mm Holder...

Page 53: ...Supply 144 Do not disconnect Connector B 145 that connects the Laser Marker 99 with the Switching Power Supply 144 while the Laser Marker 99 is lighting Otherwise the Laser Marker 99 may be damaged due to surge electricity stored in the Switching Power Supply 144 Do not stare into beam while the Laser Marker 99 is lighting SW Armature ass y Black Input AC 120 V Fig 69 1 C 10FSH USA CAN Black Laser...

Page 54: ... 50 Fig 69 2 C 10FSH EUROPE AUS NZL ...

Page 55: ... AC 120 V C 10FSB USA CAN Controller ass y Blue White SW These numbers indicate the terminal numbers of the trigger switch Stator ass y Stator coil Brake coil Yellow Gray White Black Red OFF Fig 70 1 C 10FSB EUROPE AUS NZL Fig 70 2 ...

Page 56: ... diagram C 10FSH USA CAN Insert each internal wire in the groove of handle L White Black Connector Switching power supply Switch Fig 71 1 Internal wire black Bind the internal wires with the cable tie Code No 975144 to prevent the internal wires of the Switching Power Supply 144 and the Laser Marker 99 from being pinched by the ribs of the handle Handle R Connector B red Connector B red Internal w...

Page 57: ...he groove of handle L White Brown Switching power supply Switch Fig 71 2 Internal wire black Bind the internal wires with the cable tie Code No 975144 to prevent the internal wires of the Switching Power Supply 144 and the Laser Marker 99 from being pinched by the ribs of the handle Handle R Connector B red Connector B white Internal wire black Pillar terminal or connector Internal wire A Trigger ...

Page 58: ...troller pickup portion near the rib of handle L armature fan side Cord Cord black Cord A ass y black Red Stator ass y yellow Cord A ass y white Handle L Insert each internal wire in the groove of handle L White Black Connector Fig 72 1 C 10FSB USA CAN Controller Trigger switch Cord A ...

Page 59: ...ler pickup portion near the rib of handle L armature fan side Cord Cord blue Red Internal wire A blue Internal wire A white Insert each internal wire in the groove of handle L White Brown Pillar terminal or connector Fig 72 2 C 10FSB EUROPE AUS NZL Trigger switch Cord brown Handle L Internal wire A Blue ...

Page 60: ...d value 0 15 100 mm with the saw blade 2 Adjustment of the lower limit position of the saw blade Fence B Bolt M8 x 50 83 Hex Socket Set Screw M8 x 10 78 Turn Gear Case 196 Fig 74 Hinge A Ass y 75 Loosen Wing Nut M8 82 Adjust the unit so that the saw blade 255 mm 10 is 9 to 11 mm below the base surface or top surface of the table insert Loosen the Wing Nut M8 82 Turn the Hex Socket Set Screw M8 x 1...

Page 61: ...cket Set Screw M8 x 16 110 and the Bushing 108 to prevent drop off After reassembly adjust the clearance at slide pipe A by tightening the Hex Socket Set Screw M8 x 16 110 After adjustment check the slide load 1 to 2 kg the squareness 0 15 100 mm between the saw blade and the Turn Table Ass y 26 the squareness 0 15 100 mm between the saw blade and the fence and the squareness 0 15 180 mm between F...

Page 62: ...ss between base and fence A and fence B Flatness of fence A and B Squareness between dummy disc and fence A and B Squareness between fences A and B and slide pipes Place a square against fences see Fig 73 slide the head and check for any clearance between the dummy disc and the square Squareness between dummy disc and turn table 0 2 245 0 1 50 Height of fence 0 1 0 15 100 0 15 180 0 15 100 Turn ta...

Page 63: ... The Seal Lock Hex Socket Set Screw M5 x 6 95 located under the Laser Marker 99 is mainly used for adjusting the squareness with the base surface Fig 78 1 The laser line will shift to the right in parallel when the Adjuster 81 is turned clockwise and shift to the left when turned counterclockwise Caution Exercise utmost caution in handling a switch trigger for the position adjustment of the laser ...

Page 64: ...er Marker 99 Seal Lock Hex Socket Set Screw M5 x 6 95 Holder B 98 Incline Seal Lock Hex Socket Set Screw M5 x 6 95 Laser beam Incline Laser beam Holder B 98 Seal Lock Hex Socket Set Screw M5 x 6 95 Seal Lock Hex Socket Set Screw M5 x 6 95 Turn Turn Fig 79 1 Laser beam Cutting surface Laser emitting aperture Laser Marker 99 Adjustment of squareness with the fence surface Adjustment of squareness wi...

Page 65: ...check the accuracy of the Laser Marker 99 move the Laser Marker 99 horizontally using the Adjuster 81 again and check that the laser beam is applied to the entire cutting surface If the laser beam is applied to the cutting surface in parallel the fine fuzz reflects the laser beam and the entire cutting surface becomes bright Make a right angle ink line on the workpieces of 20 mm in height and 150 ...

Page 66: ...2 in height 60 mm 2 3 8 in width Saw blade 255 mm 10 TCT saw blade number of teeth 40 Code No 310878A Cutting time 0 cutting 10 sec 45 bevel cutting 15 sec Measurement points Fig 82 Cut surface Square Square Turn table mounting surface Fence mounting surface 1 3 2 4 1 2 3 4 A B Turn table mounting surface Square Wood test piece 75 mm 2 31 32 Angle gauge Square Wood test piece 55 mm 2 5 32 Fig 81 0...

Page 67: ...heck roughness of workpiece This is significant especially for the surfaces of workpiece cut with a band saw Fig 84 Square Angle gauge 30 mm 45 240 mm 8 7 16 Wood test piece Wood test piece Square Square Fence mounting surface Fence mounting surface Cutting surface Workpiece Uneven edges Angle Accuracy 0 45 Bevel surface 0 A B δ mm Fig 83 δ δ 0 06 0 5 0 085 0 5 δ ...

Page 68: ...width All surfaces squarely planed Saw blade 255 mm 10 TCT saw blade number of teeth 40 Code No 310878A Cutting time 10 sec Measuring points Square Fig 85 Angle gauge 30 mm 1 3 16 Square Turn table mounting surface Fence mounting surface Square Fence mounting surface 210 mm 8 1 4 Fig 86 δ δ 45 1 3 2 4 A B Direction Accuracy 0 06 0 6 δ mm A B ...

Page 69: ...o Washers D 199 and repair with a file as necessary Replace two Washers D 199 Loosen the Bolt W Washers M8 x 35 Black 22 and adjust as necessary Replace Fences A 53 and B 23 Loosen the Bolt W Washers M8 x 35 Black 22 and adjust surface alignment of Fences A 53 and B 23 as necessary Replace Fences A 53 and B 23 Replace the Turn Table Ass y 26 Check precision after press fitting slide pipes A and B ...

Page 70: ...f fence Fig 91 Adjust the clearance between the Bushing 108 and slide pipe A with the Hex Socket Set Screw M8 x 16 110 Ensure that slide pipe A slides smoothly with a slide load of 2 to 3 kgf without looseness Replace Fence A 53 or Fence B 23 as necessary Check the fitting surfaces of Hinge A Ass y 75 Gear Case 196 and Hinge Shaft A 84 for any foreign substances such as cutting dust and remove it ...

Page 71: ...ent l Excessive vibration Slide load should be within 2 to 3 kg 0 03 44 Fig 92 0 15 100 Fig 87 Same as Item 1 b Apply machine oil to the slide pipe section Check the slide pipe section for any scratches or the like Repair as necessary Readjust the Bushing 108 Replace Hinge A Ass y 75 and Ball Bushing 106 as necessary Repair impact marks or scratches at the two Washers D 199 or replace them if nece...

Page 72: ...reased number of teeth on the saw blade increases the cutting resistance When using a saw blade with a large number of teeth reduce the cutting speed Correct workpiece deformation with planer Check power supply voltage Connect the power cord to power supply Check the Carbon Brushes 180 for wear Replace the Carbon Brushes 180 Check the Switch 170 for conductivity Replace the Switch 170 Replace the ...

Page 73: ...e Armature Ass y 177 Same as item 5 a Replace the Controller 151 Check the wiring Check the Switch 156 for conductivity Replace the Switch 156 Check the Switching Power Supply 144 for conductivity input and output referring to 11 4 Wiring Diagram Replace the Switching Power Supply 144 Replace the Laser Marker 99 Same as item 8 c Same as item 8 d Item Phenomenon Cause s Factory standard Inspection ...

Page 74: ...er If the forward position of the laser line is different from the backward position when sliding slide pipe A is not parallel with slide pipe B Replace Hinge A Ass y 75 Adjust the position of the laser line Refer to 8 4 Position Adjustment of Laser Line Same as item 10 b Item Phenomenon Cause s Factory standard Inspection repair or adjustment 10 Laser line does not match the ink line Only Model C...

Page 75: ... Dust Guide Guide Holder Bearing Holder Spindle Ass y Ball Bearing 6003DD Ball Bearing 608VV x 2 Hinge Shaft A Gear Case Clamp Lever Bolt Left Hand Adjuster Packing Cover Table Insert Sub Fence B Ass y Vise Plate Set Vise Shaft Fence B Shaft B Spring Fence A Cord Armor Switching Power Supply Handle R Controller Felt Liner Shaft A Turn Table Ass y Base Ass y Hinge A Ass y Ball Bushing Holder A Hand...

Page 76: ... Guide Holder Bearing Holder Spindle Ass y Ball Bearing 6003DD Ball Bearing 608VV x 2 Hinge Shaft A Gear Case Clamp Lever Bolt Left Hand Adjuster Packing Cover Table Insert Sub Fence B Ass y Vise Plate Set Vise Shaft Fence B Shaft B Spring Fence A Cord Armor Handle R Controller Felt Liner Shaft A Turn Table Ass y Base Ass y Hinge B Ass y Ball Bushing Holder A Handle L Housing Ass y Stator Ass y Ar...

Page 77: ...10 11 12 13 14 15 16 21 22 23 24 25 26 27 28 29 29 30 31 32 33 9 10 34 35 10 9 36 37 38 39 40 41 10 9 42 43 9 10 44 45 9 10 22 615 616 617 618 619 620 621 622 623 624 625 626 627 630 628 629 46 47 48 49 50 51 52 53 54A 55 56 17 18 19 20 614 601 602 603 604 605 606 607 608 618 602 631 628 57 58 59 61 60 609 610 611 612 613 ...

Page 78: ... 79 80 81 82 83 84 85 86 87 88 89 90 91 92 73 72 94 93 95 96 92 97 98 99 95 94 73 72 73 72 72 100 101 102 103 72 104 105 71 106 107 108 109 110 111 112 113 114 115 107 116 123 117 118 119 120 121 122 102 125 124 126 127 128 129 130 134 133 132 131 ...

Page 79: ...66 167 168 162 163 164 169 155 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 220 187 188 189 190 191 192 193 194 195 196 197 200 201 202 203 167 205 206 207 208 209 210 211 212 213 214 215 216 217 218 501 502 119 219 198 199 228 221 166 229 204 199 503 222 231 224 154 225 226 227 230 223 224 233 232 234 ...

Page 80: ...FT 1 21 302 459 WING BOLT M6X17 1 22 307 221 BOLT W WASHERS M8X35 BLACK 4 23 321 346 FENCE B 1 24 949 610 BOLT M6X10 10 PCS 1 25 998 844 HOLDER 1 26 321 412 TURN TABLE ASS Y 1 INCLUD 27 27 321 343 SCALE B 1 28 312 480 SHAFT B 1 29 949 437 BOLT WASHER M12 10 PCS 2 30 312 481 SPRING 1 31 321 335 STOPPER A 1 32 321 417 SPRING E 1 33 321 336 PIN COVER 1 34 998 811 LINER 3 35 311 144 NYLON NUT M6 1 36 ...

Page 81: ...INGE A ASS Y 1 INCLUD 105 FOR USA CAN 76 996 276 SLEEVE 1 77 321 332 SPRING 1 78 961 554 HEX SOCKET SET SCREW M8X10 1 79 302 518 STOPPER PIN ASS Y 1 INCLUD 80 80 984 528 O RING P 6 1 81 319 270 ADJUSTER 1 82 949 312 WING NUT M8 10 PCS 1 83 949 633 BOLT M8X50 10 PCS 1 84 320 141 HINGE SHAFT A 1 85 312 672 BASE RUBBER 1 86 949 237 MACHINE SCREW M5X12 10 PCS 1 87 949 454 SPRING WASHER M5 10 PCS 1 88 ...

Page 82: ...2 WAVE WASHER 1 FOR USA CAN 125 322 210 LINER A 1 126 949 332 FLAT HD SCREW M5X12 10 PCS 2 FOR AUS NZL 127 322 206 SUB COVER 1 FOR AUS NZL 128 311 144 NYLON NUT M6 1 EXCEPT FOR USA CAN AUS NZL 129 948 363 GAUGE SPRING 1 EXCEPT FOR USA CAN AUS NZL 130 963 836 SPECIAL BOLT M6 1 ECXEPT FOR USA CAN AUS NZL 131 322 620 VINYL TUBE A 1 EXCEPT FOR USA CAN AUS NZL 132 949 455 SPRING WASHER M6 10 PCS 1 EXCE...

Page 83: ...72 321 532 CORD A ASS Y 1 INCLUD 159 171 FOR USA CAN 173 930 703 BRUSH TERMINAL 2 174 340 555C STATOR ASS Y 110V 1 INCULD 173 174 340 539D STATOR ASS Y 120V 1 INCLUD 173 174 340 555F STATOR ASS Y 230V 240V 1 INCLUD 173 175 953 174 HEX HD TAPPING SCREW D5X55 2 176 321 399 BALL BEARING 608VVC2NS7L 1 177 360 588U ARMATURE ASS Y 110V 120V 1 INCLUD 176 219 177 360 588E ARMATURE ASS Y 230V 1 INCLUD 176 ...

Page 84: ... 1 210 931 008 FEATHER KEY 4X4X12 1 211 949 555 NUT M5 10 PCS 1 EXCEPT FOR NZL 212 988 821 LOCK SPRING 1 213 307 732 STOPPER PIN 1 214 NAME PLATE 1 215 322 454 DUST GUIDE 1 215 321 364 DUST GUIDE 1 FOR USA CAN 216 312 492 GUIDE HOLDER 1 217 951 895 LOCK OFF BUTTON 1 FOR USA CAN 218 322 455 SWITCH HANDLE L2 1 218 322 209 SWITCH HANDLE L 1 FOR AUS NZL 218 321 382 SWITCH HANDLE L 1 FOR USA CAN 219 32...

Page 85: ... ALTERNATIVE PARTS 9 ITEM NO CODE NO DESCRIPTION REMARKS NO USED PARTS 2 04 C 10FSH 234 320 104 CAUTION LABEL A 1 EXCEPT FOR USA CAN AUS NZL ...

Page 86: ...FOR USA CAN AUS NZL 614 960 017 KNOB BOLT M6X32 1 615 301 806 WING BOLT M6X15 1 616 CROWN MOLDING STOPPER L 1 617 321 390 CROWN MOLDING STOPPER HOLDER 1 618 321 374 CROWN MOLDING STOPPER L ASS Y 1 INCLUD 614 617 619 974 561 STOPPER 1 620 949 404 WING BOLT M6X20 10 PCS 1 621 321 390 CROWN MOLDING STOPPER HOLDER 1 622 CROWN MOLDING STOPPER R 1 623 301 806 WING BOLT M6X15 1 624 321 373 CROWN MOLDING ...

Page 87: ...9 10 11 12 21 22 23 24 25 26 27 28 29 29 30 31 32 33 9 10 34 35 10 9 36 37 38 39 40 41 10 9 42 43 9 10 44 45 46 47 9 10 56 57 58 60 59 48 49 50 51 22 52 53A 54 55 601 602 603 604 605 606 607 608 609 610 611 612 618 619 620 621 622 623 624 625 626 627 630 628 629 13 14 15 16 17 18 19 20 615 616 617 613 614 618 631 628 602 ...

Page 88: ... 2 2 04 C 10FSB 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 72 88 89 71 90 91 92 93 94 95 96 97 98 99 91 73 72 73 100 102 109 110 111 103 104 108 105 106 72 101 107 112 113 114 115 118 117 116 ...

Page 89: ... 137 138 139 140 141 142 143 137 138 139 144 131 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 197 163 164 165 166 167 168 169 170 171 172 173 174 205 206 198 175 176 177 178 179 180 174 181 182 183 184 185 186 187 188 189 190 191 192 193 210 194 195 501 502 503 103 196 207 200 201 209 ...

Page 90: ...FT 1 21 302 459 WING BOLT M6X17 1 22 307 221 BOLT W WASHERS M8X35 BLACK 4 23 321 346 FENCE B 1 24 949 610 BOLT M6X10 10 PCS 1 25 998 844 HOLDER 1 26 321 412 TURN TABLE ASS Y 1 INCLUD 27 27 321 343 SCALE B 1 28 312 480 SHAFT B 1 29 949 437 BOLT WASHER M12 10 PCS 2 30 312 481 SPRING 1 31 321 335 STOPPER A 1 32 321 417 SPRING E 1 33 321 336 PIN COVER 1 34 998 811 LINER 3 35 311 144 NYLON NUT M6 1 36 ...

Page 91: ...1 77 961 554 HEX SOCKET SET SCREW M8X10 1 78 302 518 STOPPER PIN ASS Y 1 INCLUD 79 79 984 528 O RING P 6 1 80 949 312 WING NUT M8 10 PCS 1 81 949 633 BOLT M8X50 10 PCS 1 82 320 141 HINGE SHAFT A 1 83 949 237 MACHINE SCREW M5X12 10 PCS 1 84 949 454 SPRING WASHER M5 10 PCS 1 85 998 980 SPACER 1 86 322 199 LINK 1 86 321 368 LINK 1 FOR USA CAN 87 949 217 MACHINE SCREW M4X12 10 PCS 1 88 948 614 NYLON C...

Page 92: ...PING SCREW W FLANGE D4X16 3 124 321 392 HANDLE L 1 125 305 558 TAPPING SCREW W FLANGE D5X25 BLACK 3 126 321 355 SHEET 1 127 321 354 CONTROLLER 100V 120V 1 127 322 200 CONTROLLER 220V 240V 1 128 930 804 TERMINAL M4 0 10 PCS 1 129 321 393 HANDLE R 1 130 301 653 TAPPING SCREW W FLANGE D4X20 BLACK 6 131 880 734 MACHINE SCREW W WASHERS M5X25 BLACK 4 132 321 383 PULLEY COVER 1 133 959 141 CONNECTOR 5009...

Page 93: ...USA CAN AUS 162 322 622 SPINDLE COVER A 1 EXCEPT FOR NZL 163 949 258 MACHINE SCREW M6X20 10 PCS 1 164 606 ZZM BALL BEARING 606ZZC2PS2L 1 165 949 455 SPRING WASHER M6 10 PCS 1 166 949 425 WASHER M6 10 PCS 1 167 HITACHI LABEL 1 168 WARNING LABEL G 1 FOR USA CAN 169 304 043 MACHINE SCREW W WASHERS M4X10 BLACK 1 170 877 839 SEAL LOCK HEX SOCKET HD BOLT M5X10 1 171 321 384 GEAR CASE 1 172 WARNING LABEL...

Page 94: ...76 819 COLLAR B FOR D25 4 HOLE 1 FOR AUS NZL 199 322 456 LEVER 1 EXCEPT FOR USA CAN AUS NZL 200 302 757 SPACER 2 EXCEPT FOR USA CAN AUS NZL 201 935 196 MACHINE SCREW W WASHERS M4X12 BLACK 3 EXCEPT FOR USA CAN AUS NZL 202 322 457 LEVER SPRING 1 EXCEPT FOR USA CAN AUS NZL 203 322 458 PLATE C 1 EXCEPT FOR USA CAN AUS NZL 204 306 371 TAPPING SCREW W FLANGE D3X10 BLACK 2 EXCEPT FOR USA CAN AUS NZL 205 ...

Page 95: ... FOR USA CAN AUS NZL 612 WARNING LABEL L FOR USA CAN AUS NZL 1 613 321 387 SUB FENCE A ASS Y 1 INCLUD 609 612 FOR USA CAN AUS NZL 614 960 017 KNOB BOLT M6X32 1 615 301 806 WING BOLT M6X15 1 616 CROWN MOLDING STOPPER L 1 617 321 390 CROWN MOLDING STOPPER HOLDER 1 618 321 374 CROWN MOLDING STOPPER L ASS Y 1 INCLUD 614 617 619 974 561 STOPPER 1 620 949 404 WING BOLT M6X20 10 PCS 1 621 321 390 CROWN M...

Page 96: ... 10 ITEM NO CODE NO DESCRIPTION REMARKS NO USED 2 04 C 10FSB Printed in Japan 040213N ...

Page 97: ......

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