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HIOS PG Series, User Manual

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HIOS PG Series User Manual Download Page 21

21

After-sales Service

The PG Series is equipped with an axial force sensor. We recommend overhauling and inspecting the axial 
force sensor about once a year depending on usage conditions.

Specifications

The product specifications are subject to change without prior notice due to improvements of the 
product.

Model

PG-3000

PG-5000

PG-7000

Start Type

Lever

Output Torque Range (N·m)

0.2–0.55

0.4–1.2

1.0–2.8

Unloaded Rotation
Speed (rpm) ±10% [HI/LOW]

980

/

680

900

/

590

960

/

630

Screw Size (mm)

Machine Screw

1.7–2.3

2.3–3.0

2.6–5.0

Tapping Screw

2.0–2.3

2.0–2.3

2.6–4.0

Weight (g)

345

509

807

Power supply

T-70BL

Bit Drive

Standard

H4

Ｈ

5 and 5HEX 

（

compatible

）

Option

—

1/4HEX

Summary of Contents for PG Series

Page 1: ...Brushless Screwdriver with Built in Torque Sensor PG Series PG 3000 PG 5000 PG 7000 Control Unit PG 01 User s Manual ET A034 22A ...

Page 2: ...tening OK NG Judgment of Tightening Torque Value Evaluation of Operation Time Flowchart of Judgment 14 Connect the ScrewDriver to PC Check the Port In Case of Windows 10 Data Output Format by Either RS 232C or USB Connection Error related Output Measurement Judgment Output PC Input Hyper terminal Example Windows XP Example of a Measurement OK Message Abnormal Conditions Data Taking in Sheet HIOS P...

Page 3: ...se strain on your hands neck arms or waist causing an injury Avoid long time work and take a break regularly We recommend use of a balancer to prevent the device from falling and to protect cords wires Hold the plug when you attach remove the power cord screwdriver and so on Protect cords wires by not giving damages to them not remodeling them not pulling them not bending them forcibly etc Also do...

Page 4: ...remodel this device Otherwise it may cause a failure High torque has a large recoil on the hand or arm Hold the driver firmly to avoid being swung around Maintenance and Inspections Turn off power and remove the power plug from the outlet when the device is not in use for a long time Remove the accessories from the screwdriver and store them in the package box when it is not in use them for a long...

Page 5: ...d to PG 01 Connect the AC adapter to PG 01 Install the Bit CAUTION Do not install or remove the bit with the power on It may cause an accident Insert the bit while pushing the joint shaft collar into the body Release the collar and check if the bit is locked Pull the bit gently to confirm it does not come out Remove the Bit Pull out the bit while pushing the collar against the body Turn On the Pow...

Page 6: ...ustment nut Use this for adjustment of the output torque Switch lever Start the screwdriver with the lever Forward reverse switch You can switch the screwdriver s rotational direction Clockwise OFF no rotation PG 5000 PG 7000 Counterclockwise Screwdriver cord connector To connect the screwdriver cord Hanger To hang the screwdriver on the balancer or like Sensor cord connector To connect the sensor...

Page 7: ...imum learning value and smaller than the maximum learning value H G Indicator This indicator is lit when the measured value is good larger than the maximum learning value and below the maximum pass value H NG Indicator This indicator is lit when the measured value is no good larger than the maximum pass value Teaching Indicator This indicator is lit when in the teaching mode for setting of learnin...

Page 8: ... 20 20 20 PIN No Output signal Description 12 COM GND 13 L NG NG Output when the measurement value is NG below the minimum pass value 14 L G OK Output when the measurement value is OK equal to or larger than the minimum pass value and smaller than the minimum learning value 15 GOOD OK Output when the measurement value is OK equal to or larger than the minimum learning value and smaller than the ma...

Page 9: ...xing ring referring to the reference table of output torque Turn the torque adjustment nut clockwise to increase the torque and turn it counterclockwise to decrease the torque Adjust it so that the end face of the nut fixing ring is right above the scale After the nut fixing ring is positioned fit the torque adjustment nut accordingly Try to fasten a screw and check how it is fastened after the sc...

Page 10: ... enabled The teaching indicator is lit L NG indicator and H NG indicator blinks Using the screws and materials to be actually used perform tightening more than 3 times Every time after tightening is completed a buzzer sounds once and the measured value is recorded The measured values of the third to tenth trials are recorded and the values after the eleventh trial will overwrite the old values Pre...

Page 11: ...ent of Tightening Torque Value If no error is detected in the screw tightening work one of L G GOOD or H G indicator is lit and the buzzer sounds NG NG OK Learning value Allowable error range Lower limit value Allowable error range Upper limit value Threshold value Threshold value If the torque is within the learning values the GOOD indicator will be lit and if it falls within the allowable error ...

Page 12: ...he learning measurement period If it is not necessary to strictly measure the operation time by using the application change the setting value so that the learning interval will become larger Continuous ON OFF operations at the end of tightening pushing the button twice or three times in a row CAUTION There is a nonintervention time of 100mS for torque measurement and evaluation after the START is...

Page 13: ...H NG blinks if no teaching value is set The set value can be changed later from the tabulation software on the connected PC Initial resetting of PG 01 No torque up signal NG OK Tightening ON LED OFF at completion OPERATION NG LED ON red OPERATION OK LED ON green One beep L G GOOD or H G LED ON green One beep Signal output L NG LED or H NG LED ON red If measurement time is NG OPERATION NG LED blink...

Page 14: ...te and install it on PC Check the website for how to install and supported OSs https www aten com global en products usb peripherals usb converters uc232a Turn on PG 01 Check the Port Open the device manager to check which port PG 01 is connected to In Case of Windows 10 Right click the Start button and select Device Manager Click the port COM and LPT in the list and check COM number displayed in ...

Page 15: ...0 XX XXXX XXXX XXXXX XXXXX LF Judgment error rate Judgment minimum value Judgment measurement time minimum value Judgment maximum value Judgment measurement time maximum value Error related Output E90 End which cannot be detected by 0 areas and judged Zero area detection Impossible judgment ending E91 Abnormal termination at measurement time The abnormally end at the measurement time E92 Study sho...

Page 16: ...general messages are either operation check messages or measurement data Job Num 4 S00 Lever SW ON Job Num 6 S02 Torque UP ON Operation check message for debugging D10026900668 D000005026903150033701891 D2002026303210033001928 Measurement data M21 Judgment LOW OK E01 Judgment end Operation check message for debugging Abnormal Conditions This displays the condition when judgment results are abnorma...

Page 17: ...ant to take in two types of data create two files for example test1 xls and test2 xls in advance Then start up two applications and then open each file If you open files by double clicking them in Windows Explorer two files are opened in the same application and the application cannot be used Operating Environment The data taking in sheet was confirmed to be effective in the following environments...

Page 18: ...g operations performed Minimum of the learning indicates the minimum teaching value modifiable Maximum of the learning indicates the maximum teaching value modifiable Measurement time of minimum indicates the teaching minimum time modifiable Measurement time of maximum indicates the teaching maximum time modifiable After inputting a number press Enter on the keyboard These learning related values ...

Page 19: ... selectable rates 0 2 5 10 or 20 02 2 Work On Normally this turns on automatically when an operation is performed Other Sheet データーシート グラフシート イレギュラシート Collection of Screwdriver Data Application The operation data is collected in the same way as the data taking in sheet The data is saved in the CSV format For details click Instructions on the screen of screwdriver data collection ...

Page 20: ... learning values In the following cases it is difficult to make an evaluation and it may not be counted as learning Torque value is 10 or less E90 Zero area detection Impossible judgment ending Idling of the screwdriver occurs or the measurement time is 100 mS or shorter S01 Lever switch Off no torque up Setting cannot be changed from the tabulation software Click the Write learn value button afte...

Page 21: ...ns are subject to change without prior notice due to improvements of the product Model PG 3000 PG 5000 PG 7000 Start Type Lever Output Torque Range N m 0 2 0 55 0 4 1 2 1 0 2 8 Unloaded Rotation Speed rpm 10 HI LOW 980 680 900 590 960 630 Screw Size mm Machine Screw 1 7 2 3 2 3 3 0 2 6 5 0 Tapping Screw 2 0 2 3 2 0 2 3 2 6 4 0 Weight g 345 509 807 Power supply T 70BL Bit Drive Standard H4 Ｈ5 and 5...

Page 22: ...22 M30P1 5 左ネジ 32 5 36 36 237 69 PG 5000 HIOS M27P1 5 左ネジ 257 31 51 5 PG 7000 HIOS M36P1 5 左ネジ 295 28 mm External Dimension Drawing ...

Page 23: ...ion Speed 4800bps Start bit 1Bit Stop bit 1Bit Data length 8Bit Data format ASCII Parity none Standard RS 232C Terminal D SUB 9 pins PC PG 01 Straight Cable Female Male Transmission Data Transmission Register Control Circuit Status Reception Register Received Data Received Signal Transmission Signal Level Conversion Level Conversion I O input output Common to plus and minus Output sink type Exampl...

Page 24: ...HIOS Inc 1 35 1 Oshiage Sumida ku Tokyo Japan 131 0045 www hios com ...

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