Hiniker 700 Operator'S Manual Download Page 8

PLOWING SNOW

WARNING:  Always  wear  a  seat  belt 

when  plowing  snow.  Sudden  contact 

with a hidden object can result in seri-

ous personal injury.

Inspect areas to be plowed before snowfall for 

potential  hazards,  and  mark  obstructions  with 

stakes that will be seen when snow covers the 

ground. Identify any emergency equipment and 

utility outlets that may need to be cleared in the 

event of a storm. Prepare a plan beforehand for 

clearing snow from tight or enclosed areas and 

locate sites for stacking snow.

When using skid shoes on the back of the mold-

board, adjust the skids according to the surface 

to be plowed. The bottom of the skids should be 

about  1/2”  below  the  cutting  edge  when  plow-

ing gravel roads or lots. Skids should be even 

with the cutting edge on hard surfaces such as 

asphalt or concrete.

Always  plow  snow  as  it  is  accumulating.  Wet 

snow  may  weigh  about  12  pounds  per  cubic 

foot. The weight of snow being pushed by your 

plow may increase to several tons.

Allowing snow depth to grow to unmanageable 

levels can cause difficult removal problems and 

can be costly in terms of wear on  equipment.

WARNING:  Serious  personal  injury 

can result from plowing at excessive 

speeds,  as  well  as  costly  damage  to 

equipment and property, if an obstruction is 

encountered  while  plowing.  Do  not  exceed 

10 mph while plowing.

Plow snow in the lowest truck gear to transfer 

maximum power to the cutting edge. Clear ar-

eas  in  front  of  buildings  first.  Back  drag  snow 

away  from  buildings  by  driving  to  the  building 

with the plow raised, then dropping the blade to 

pull snow away from buildings.

Clear  large  lots  by  angling  the  blade  and  cre-

ating  a  single  path.  Roll  snow  to  outer  edges 

of the lot by taking successive passes with the 

blade angled.

When plowing very deep snow, it may be neces-

sary to raise the blade and shear off layers of 

snow until a working area is cleared. Work small 

areas in multiple passes to push snow to outer 

edges.  Generally,  6  inch  snow  can  be  plowed 

with  the  entire  blade  width;  9  inch  snow  with 

3/4 of the blade width; 12 inch snow with 1/2 of 

the blade width. Local conditions will determine 

how much work can be done before stalling or 

getting stuck.

PARKING 

Lower the plow to the ground when parking your 

truck for a long period of time with the plow at-

tached. Place the on/off switch in the “off” po-

sition  to  prevent  the  plow  from  drawing  power 

from  the  truck  battery.  The  plow’s  power  unit 

may continue to draw electrical current from the 

truck battery if the control switch is left on; pos-

sibly resulting in insufficient charge to start the 

truck.

REMOVING THE PLOW

To remove the snowplow from your truck, park 

on a solid level surface with the blade straight 

across the truck. Lower the plow to the ground 

and leave the controller in the “float” mode.

NOTE:  The  plow  control  box  must  be  in  the 

“float” mode to manually retract the lift cylinder 

rod. If the cylinder rod cannot be retracted with 

power on and the controller in float, loosen the 

packing nut on the lift cylinder up to 1 1/2 turns 

to reduce friction.

Lower Plow, Leave Controller in “Float”    DWG NO. 4177

At the front of the truck, push down on the upper 

lift links to fully retract the lift cylinder rod. Re-

tracting the lift cylinder will orient the prong re-

ceivers correctly for reattaching the plow later. 

Failure  to  retract  the  lift  cylinder  rod  will  allow 

6  Operating Procedures

Summary of Contents for 700

Page 1: ...PICKUP TRUCK SNOWPLOW Models 700 750 OPERATOR S MANUAL DO NOT USE OR OPERATE THIS EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND THOROUGHLY UNDERSTOOD PART NUMBER 25011834 Rev D ...

Page 2: ......

Page 3: ...4 TROUBLE SHOOTING 9 MAINTENANCE 11 ASSEMBLY 13 SYSTEM CHECKOUT AND JOYSTICK CONFIGURATION 22 HEADLAMP AIMING PROCEDURE 23 WIRING HARNESS SCHEMATIC DIAGRAM 24 25 POWER UNIT 26 27 SPECIFICATIONS 28 WARRANTY 29 Table of Contents 1 25011834 Rev D 2 11 Hiniker 25011834RevD ...

Page 4: ...r serious injury can result All references to Left or Right are defined as viewing the plow from the cab of the truck Instructions for raising and lowering the plow refer to the joystick controller as received from the factory The raise and lower functions may be reversed to suit the preference of the opera tor by following the instructions on page 22 for switching the controller joystick and face...

Page 5: ... know how to do it safely and have the proper tools for the job 5 Keep hands feet hair and clothing away from moving parts 6 Do not alter the equipment to the extent of compromising safety or performance SAFETY BEFORE OPERATION 1 Discipline yourself to visually check for worn damaged or cracked parts before starting use Replace these with genuine Hiniker parts 2 Escaping hydraulic oil under pressu...

Page 6: ...nt it from creeping back out from the receivers DWG NO 5690 Remove the tab lock pin from the indexing hole and raise the parking stand to its highest posi tion Repin the stand lever to the front hole in the push frame for transport Pull the latch handle into the clevis on the lift frame to force the sliders through the notches in the prongs and receivers Check that both slid ers are fully engaged ...

Page 7: ...signal park ing lamps from the truck as you normally would without the plow attached NOTE When removing the plow remember to place the headlight switch in the truck position to return power to the truck s headlights Raise or lower the plow by moving the joystick to the raise or lower position Hold the plow at an intermediate height by releas ing the controller from the raise position when the plow...

Page 8: ... Clear large lots by angling the blade and cre ating a single path Roll snow to outer edges of the lot by taking successive passes with the blade angled When plowing very deep snow it may be neces sary to raise the blade and shear off layers of snow until a working area is cleared Work small areas in multiple passes to push snow to outer edges Generally 6 inch snow can be plowed with the entire bl...

Page 9: ...racket to tilt the lift frame back as far as possible then release the bracket to allow the weight of the lift frame to lock the stop plate in place Push Lift Frame Back DWG NO 5697 Swing the latch handle open until the sliders are fully removed from the attachment prongs Swing Handle to Remove Sliders DWG NO 5694 Lower the parking stand to the ground by remov ing the tab lock pin from the front h...

Page 10: ... lights to the truck and switch power off on the snowplow control box then slowly back the truck out from the plow Turn Off Lights and Power DWG NO 4178 NOTE The stop plate will automatically fall for ward as soon as the lift cylinder is fully extend ed for raising the blade prior to transporting the plow If the snowplow won t be used for an extended period of time the prong weldment can be re mov...

Page 11: ...r coil A Charge or replace battery B Add oil do not overfill C Tighten or redo connection A Clean valve or replace B Clean valve or replace C Repack or replace cylinder D Replace control Box POSSIBLE CAUSE A Receivers are tipped for ward B Prongs recoil out of receiv ers when attaching C Park stand pinned too low A Defective solenoid B Defective pump motor C Weak or defective battery D Bad electri...

Page 12: ...l thin out and function normally B Select Hiniker Cold Flow Hydraulic Oil for plowing in extremely cold tempera tures A Add hydraulic oil until chat tering stops Do not over fill A Avoid excessive inclines or change direction of plow ing B Remove excess oil A Add coolant B Remove ice and snow C Transport plow at lower speeds A Move switch to plow posi tion B Replace relay C Replace joystick contro...

Page 13: ...g rods to retract Clean the suction filter at the pump inlet and wipe any metal shavings off the magnet on the pump Re attach the reservoir onto the power unit and re connect the power unit on the snowplow be fore adding new hydraulic oil Pour hydraulic oil into the power unit reservoir until the reservoir is half full Angle the plow full left or right to fill the angling cylinder with oil then ad...

Page 14: ...eplace the cutting edge before wear reaches the main plow blade Once a year before using the plow check that the moldboard will trip freely about the pivot tube With the snowplow mounted on the truck and the cutting edge on the ground unfasten the extension springs on the back of the moldboard by loosening the 5 8 lock nuts on the threaded spring studs then pull the top of the moldboard fully forw...

Page 15: ...e worn bolts and lock nuts with grade 5 bolts and equivalent type B and type F lock nuts Type B lock nuts are plain hex type F lock nuts are flanged hex PLOW ASSEMBLY 1 Place moldboard face down on cardboard or other padding that will prevent scratches in the paint Remove two side markers and four ship ping brackets from the ends of the mold board Save the bolts and nuts for reinstall ing markers ...

Page 16: ...d of the lift cylinder between the lugs on the frame assembly with the hard ware provided The 90O adapter should be on the RH side of the cylinder DWG NO 5698A Install the 3 4 inch x 4 1 4 inch hex bolt re moved earlier so the bolt head is retained by the lock plate on the push frame Secure the assembly with the 3 4 inch slotted nut and cotter pin so the plow blade is free to pivot Use clevis pins...

Page 17: ...me tube before assembling the hose from port A to the LH side angling cylinder and the hose from port B to the RH side angling cylinder DWG NO 5700 Rotate the stop plate assembled to the push frame up to contact the spacer bushing on the lift cylinder bolt Gently push back on the upper lift frame tube then release to al low the weight of the frame to lock the stop plate in place 5 Before assemblin...

Page 18: ...le for the snowplow has two cables with ring terminals on one end and a two pin connector on the other and mea sures about 38 long The plow wiring harness has a 10 pin con nector on one end and the other end has connectors labeled DRIVER SIDE and PSNGR SIDE for the headlamps and four loose wires with spade terminals The ground wire for the solenoid has one wire 7 inches long and two wires 11 inche...

Page 19: ...re located in the parts box shipped with the snowplow frame NOTE To prevent corrosion lightly coat all elec trical connections ring and spade terminals with dielectric grease prior to assembly Refer to drawing 6477 Lay the harness in it s approximate position for final assembly with the 7 pin circular connector near the drivers side firewall the 10 pin connector just left of center near the grill ...

Page 20: ...ear any hood lift spring mechanisms before installation DWG NO 6476A Truck Battery On Driver Side 11 Select an area near the drivers side fend er for the relays Drill three 1 8 diameter holes and secure the relays with 8 x 1 2 inch self tapping screws from the hardware bag in the parts box 12 Splice the red with white stripe wire to the vehicle s switched 12 volt auxiliary electri cal circuit This...

Page 21: ...ith the plow attached 16 Refer to drawing 6479 Install the under hood power cable by first connecting the Plow Assembly 19 DWG NO 6479 Black cable and the two Black wires from the harness to the minus post of the ve hicle s battery Connect the Red or Red striped cable to the motor solenoid Route the power cable to the grill near the 10 pin connector Connect the Red fused wire from the harness and ...

Page 22: ...in connectors of the underhood wiring harness 20 Secure all cables away from hot or moving components with cable ties This completes the Electrical Installation 21 At this point the mount kit should be as sembled onto the truck Prongs from the truck mount kit should be at a height that will slightly lift the plow frame when attaching the plow Prong re ceivers on the plow frame should be paral lel ...

Page 23: ...the truck to fill the angling cylinder with oil Add more oil un til the reservoir is about 3 4 full Do not over fill the reservoir Cycle the plow left and right and up and down to purge any air trapped in the hy draulic system NOTE New hydraulic cylinders will leak a small amount of oil until packings become saturated and produce a good seal If leakage is exces sive or if leaking continues after i...

Page 24: ...ed backward and lowers the plow when the joystick is pushed forward These functions can be re versed by reassembling the joystick switch and face plate To reverse the face plate pry the plate away from the controller by inserting a small screwdriver along the side of the plate at location 1 in drawing 5722 Flip the plate over then reinstall by gently squeezing the long sides together and sliding t...

Page 25: ...s lines 3 and 4 offset 20 1 2 inches 52 cm from the first line representing the distance between the two plow headlamps 3 Measure the height from the ground to the center of the plow headlamps then mark a horizontal line line 2 on the wall at that same height 4 Refer to the following chart then mark a sec ond horizontal line below the first line 5 as required Headlamp Centerline Height Vertical Ai...

Page 26: ...24 Wiring Harness Schematic Diagram ...

Page 27: ...Wiring Harness Schematic Diagram 25 DWG NO 5657 ...

Page 28: ...26 Straight Plow Power Unit DWG NO 6586 ...

Page 29: ...Straight Plow Power Unit 27 DWG NO 6600 ...

Page 30: ...ght 467 lbs 474 lbs Recommended Hydraulic Fluid Hiniker Cold Flow Mil Spec 5606 or Equivalent Hydraulic Fluid Capacity 2 qts Sealed Beam HP6545 12 VDC 4 00 X 6 50 100mm X 165mm Rectangular hi low 65w 45w Turn Signal Parking Bulb One 1157 heavy duty double contact 32 3 C P 12 VDC Motor Solenoid 12 VDC solenoid continuous duty sealed Wiring Harness Fuse 10 AMP ...

Page 31: ...tion beyond rated capacity substitution of parts not approved by Hiniker Company or any alteration or repair in such manner as in our judgment affects the product materially and adversely shall void this warranty Hiniker reserves the right to make improvements or changes to any of it s products without notice Such improvements or changes shall not trigger any obligation by Hiniker to update modify...

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