
APPENDIX B
38
AT Series Communications Module
FIELD INSTALLATION INSTRUCTIONS
http://www.ATSeries.net/PDFs/JD5008-00.pdf
BACKGROUND
The AT Series Communications Module is a product accessory, compatible with AT10.1 Group I,
AT10.1 Group II, and AT30 Series microprocessor-controlled float battery chargers. This
document (
) is a service procedure for
FIELD INSTALLATION
of the
communications kit (p/n
EJ5037-
1#
) into an existing charger. For full operation of the installed
kit, please refer to the separate AT Series Communications Module user's manual (
RECEIVING / SETUP
1. The AT Series Communications Module is not compatible with older AT Series battery
chargers. Please confirm the revision of the Main Control PC Board (
A1
) is
EN5002-00
-
Rev. 6
or higher. If not, please order a new pc board from your Sales Representative.
2. Verify you have received ALL the required and correct parts in your field retrofit kit.
Item
Part
No.
Description
A)
EN5004-0
#
AT Series Communications Module PC Board (
A12
)
B)
RJ00
##
-
##
AT Series Communications Power Supply Resistor (
R29
) Assembly
C)
n/a
nylon wire ties for securing harness
Field Installation Instructions
AT Series Communications Module Assembly / Wiring Detail
AT Communications Module
Operating Instructions
(manual)
3. Verify the resistance of the R29 assembly per the table below. If the resistance is not correct,
the
EN5004-0
#
Communications Module PC Board (
A12
) may incur damage upon start-up.
Charger Output
12 Vdc
24 Vdc
48 Vdc
130 Vdc
Field
Install
Kit
EJ5037-11 EJ5037-12 EJ5037-13 EJ5037-14
R29 Rating
11W 15 Ohm
25W 50 Ohm
50W 150 Ohm
100W 500 Ohm
R29 Resistor
Assembly Type
one (1) R29 on
"picket fence"
one (1) R29 with
mounting brackets
one (1) R29 with
mounting brackets
* one (1) R29 with
mounting brackets
* For the AT10.1 130Vdc 6Adc unit in Style-586 enclosures, R29 is an assembly of two (2) 50W 1000 Ohm resistors.
4. Verify the AT Series product and cabinet "style" of your charger, based upon the model, and
refer to the table below. Images of cabinet styles are featured in the operating manual.
Product
AT10.1 G1
Style-586
AT10.1 G1
Style-594
AT10.1 G2
Style-5017
AT10.1 G2
Style-5018
Location
of R29
mounted along right
leg of I/O panel
mounting bracket
mounted along right
leg of I/O panel
mounting bracket
mounted to back
galvanized mounting
base (near R3)
mounted to back
galvanized mounting
base (near R3)
Connection
of Wire # 195
A3-E10 GD PCB
(see wiring diagram)
A3-E10 GD PCB
(see wiring diagram)
W2(-) bus bar
(see wiring diagram)
W2(-) bus bar
(see wiring diagram)
Product
AT30
Style-5018
AT30
Style-5030
AT30
Style-163
AT30
Style-198
Location
of R29
mounted to back
galvanized mounting
base (near R3)
mounted to outside
surface of breaker mtg.
bracket (near R3)
mounted to back
phenolic mounting
panel (near R3)
mounted to back
phenolic mounting
panel (near R3)
Connection
of Wire # 195
R1-1(-) dc shunt
(see wiring diagram)
R1-1(-) dc shunt
(see wiring diagram)
R1-1(-) dc shunt
(see wiring diagram)
R1-1(-) dc shunt
(see wiring diagram)