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Appendix

X-CPU 01

Page 48 of 52

HI 801 009 E Rev. 4.00

Redundant Processor Modules in two Racks

The redundant processor modules in use can only be distributed on racks 0 and 1. Use
slots 3 and 4 respectively.

Figure 10:

Four Redundant Processor Modules Installed in Rack 0 and Rack 1

Summary of Contents for HIMax X-CPU 01

Page 1: ...X CPU 01 HIMax Manual...

Page 2: ...ectly HIMA appreciates any suggestion on which information should be included in the manual Equipment subject to change without notice HIMA also reserves the right to modify the written material witho...

Page 3: ...cope of Delivery 11 3 3 Type Label 11 3 4 Structure 12 3 4 1 Block Diagram Functional Units 12 3 4 2 Safety Related Processor System 13 3 4 3 System Controller 13 3 4 4 Memory 13 3 4 5 Alarms and Even...

Page 4: ...nd Removing the Module 31 4 1 4 Configuring the Module in SILWorX 32 4 1 5 Configuring Events in SILworX 37 4 1 6 User Program 40 4 1 7 Starting the Processor Module 40 5 Operation 42 5 1 Handling 42...

Page 5: ...HIMax System manual Hardware description of the HIMax system HI 801 001 E HIMax Safety manual Safety functions of the HIMax system HI 801 003 E HIMax Communication manual Description of communication...

Page 6: ...1 3 1 Safety Notes The safety notes are represented as described below These notes must absolutely be observed to reduce the risk to a minimum The content is structured as follows Signal word danger...

Page 7: ...7 of 52 1 3 2 Operating Tips Additional information is structured as presented in the following example i The text corresponding to the additional information is located here Useful tips and tricks a...

Page 8: ...t type Range of values Protection class Protection class III in accordance with IEC EN 61131 2 Ambient temperature 0 60 C Storage temperature 40 85 C Pollution Pollution degree II in accordance with I...

Page 9: ...user program Faults in the wiring 2 3 Safety Precautions Observe all local safety requirements and use the protective equipment required on site 2 4 Emergency Information A HIMax controller is a part...

Page 10: ...the processor module to the safe state and report the CPU status Safe communication between HIMA controllers HIMax HIMatrix and remote I O modules using the safety related safeethernet protocol Data i...

Page 11: ...ired to connect to the PADT Connector boards and Ethernet cables are not included within the scope of delivery of the module 3 3 Type Label The type label specifies the following important details Pro...

Page 12: ...its of the module Safety related processor system 1oo2 System controller Ethernet switch Memory Mode switch see Chapter 3 4 18 Indicators see Chapter 3 4 11 3 4 1 Block Diagram Functional Units The fo...

Page 13: ...hernet switch with connected interfaces 3 4 4 Memory The module has a RAM and a non volatile memory The non volatile memory is protected by a CRC The non volatile memory contains the following program...

Page 14: ...ts are created in the user program cycle Creating Events on SOE Modules SOE modules can create events using the input states The events are created in the SOE module cycle The SOE module stores the ev...

Page 15: ...them available to external systems for evaluation and storing 3 4 8 Protocols and Interfaces Communication with external systems occurs via the Ethernet interfaces The interfaces are part of a 10 100...

Page 16: ...Communication UDP ports Use 8000 Programming and operation with SILworX 8001 Configuring the remote I O using the PES 6010 safeethernet 123 SNTP time synchronization between PES and remote I O PES an...

Page 17: ...The following figure shows the LED indicators for the processor module These LEDs are located on the front plate on the upper part of the module The mode switch described in Chapter 3 4 18 is also lo...

Page 18: ...x 600 ms off Blinking x Ethernet communication Flashing in sync with data transfer Table 5 Blinking Frequencies of LEDs 3 4 12 Module Status Indicators These LEDs are located on the front plate on the...

Page 19: ...operating redundantly Table 7 Redundancy Indicators 3 4 14 System Bus Indicators The system bus LEDs are labeled Sys Bus LED Color Status Description On Physical and logical connection to the system...

Page 20: ...active and no configuration data exchange between processor modules Table 9 Maintenance Indicators 3 4 16 Fault Indicators The fault LEDs are labeled Fault LED Color Status Description On System warni...

Page 21: ...ng the operating voltage After a severe failure After loading the operating system During operation using the corresponding command on the PADT The mode switch has three different switch positions Ini...

Page 22: ...le from entering the STOP state Switch Position Stop Only operative if the processor module is not operating redundantly Effect Non redundant operation The processor module disables any pre configured...

Page 23: ...lty otherwise Supply voltage OK Table 13 Supply Voltage Status NOTE Controller damage due to excessively high operating voltage Do not connect supply voltage exceeding 30 volts 3 4 20 Monitoring the T...

Page 24: ...onic system PES for example Processing the user programs Performing all test routines for hardware and software Cycle time monitoring watchdog Safe communication with the I O modules Safe communicatio...

Page 25: ...ta memory for all user programs 10 MB less 4 kBytes for CRCs Data memory for retain variables per user program 2 kB A total for all user programs 32 kB Number of variables being able to trigger events...

Page 26: ...ts Eth1 Eth4 of the Ethernet switch on the processor module 3 6 1 Connecting Options Connection to other HIMA controllers Connection of the PADT Figure 5 X CB 001 01 Connector Board Designation Descri...

Page 27: ...en removing the module the connector board remains in the HIMax base plate Since all of the external interfaces are connected via the module s connector board a module can be replaced without affectin...

Page 28: ...5 6 A B 6 3 3 A B 7 3 4 3 A B 8 3 4 3 4 A B 9 3 4 5 3 A B 1 Mono operation The project is configured in SILworX for mono operation and has only one processor module in slot 3 at least one system bus m...

Page 29: ...e guiding rail pin 2 Place the connector board on the cable shield rail 3 Secure the two captive screws to the base plate First screw in the lower than the upper screw To remove the connector board 1...

Page 30: ...4 Start up X CPU 01 Page 30 of 52 HI 801 009 E Rev 4 00 Figure 7 Securing the Connector Board with Captive Screws...

Page 31: ...ck Move the locks to the open position Lift the cover plate and insert into the fan rack 2 Insert the top of the module into the hook in rail see 3 Swivel the lower edge of the module towards the base...

Page 32: ...ystem is operating do not open the cover plate of the fan rack for more than a few minutes 10 min since this affects the forced cooling 4 1 4 Configuring the Module in SILWorX The processor module is...

Page 33: ...ess of the default gateway ARP Aging Time s A processor or COM module stores the MAC addresses of the communication partners in a MAC IP address assignment table ARP cache If in a period of 1x 2x ARP...

Page 34: ...portant than the authorized access to the controller Default setting Conservative IP Forwarding Allow a system bus module to operate as router and to forward data packets to other network nodes Defaul...

Page 35: ...signation Description Port Port number as printed on the housing per port only one configuration may exist Range of values 1 4 Speed Mbit s 10 Mbit s Data rate 10 Mbit s 100 Mbit s Data rate 100 Mbit...

Page 36: ...me port number is sent per multicast in periodic intervals via the own device and is received from the neighboring devices LLDP uses the following values depending on whether PROFINET is configured on...

Page 37: ...utgoing data of this port are duplicated Dest Port This port is used to send duplicated data Default setting OFF 4 1 5 Configuring Events in SILworX Event Definition 1 Define a global variable for eac...

Page 38: ...from TRUE to FALSE an event is triggered Deactivate d If the global variable value changes from FALSE to TRUE an event is triggered Default value Deactivated Checkbox activated deactivated Alarm Text...

Page 39: ...g an event Condition H Alarm Value Hysteresis L Alarm Value Hysteresis or H Alarm Value L Alarm Value depending on the global variable type H Alarm Priority Priority of the upper limit default value 5...

Page 40: ...on the PES should perform is specified in the user program The PADT is used to create and compile the project configuration with the user program and to load it into the processor module 4 1 7 Startin...

Page 41: ...previously configured All remaining processor modules follow and start system operation unless their switch position is set to is Init If the mode switch of the first processor module is in the Stop...

Page 42: ...LEDs on the front side of the module indicate the module state see Chapter 3 4 11 The processor module has a diagnostic memory that can be read using the PADT The diagnostic memory can store up to 150...

Page 43: ...IMA is continuously improving the operating system of the module HIMA recommends to use system downtimes to load the current version of the operating system into the module For detailed instructions o...

Page 44: ...7 Decommissioning X CPU 01 Page 44 of 52 HI 801 009 E Rev 4 00 7 Decommissioning To decommission the module remove it from the base plate For more information see Mounting and Removing the Module...

Page 45: ...d mechanical damage HIMax components must be transported in packaging Always store HIMax components in their original product packaging This packaging also provides protection against electrostatic di...

Page 46: ...9 E Rev 4 00 9 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMax hardware Upon request a disposal agreement can be arranged with HIMA All materials must be...

Page 47: ...e examples show how to use redundant processor modules in one and two base plates Redundant Processor Modules in one Rack Up to four redundant X CPU 01 modules can be used in rack 0 These modules must...

Page 48: ...09 E Rev 4 00 Redundant Processor Modules in two Racks The redundant processor modules in use can only be distributed on racks 0 and 1 Use slots 3 and 4 respectively Figure 10 Four Redundant Processor...

Page 49: ...w Voltage PES Programmable Electronic System PFD Probability of Failure on Demand probability of failure on demand of a safety function PFH Probability of Failure per Hour probability of a dangerous f...

Page 50: ...ental Requirements 8 Table 3 Specifications for the Ethernet Interfaces 15 Table 4 Ports in Use 16 Table 5 Blinking Frequencies of LEDs 18 Table 6 Module Status Indicators 18 Table 7 Redundancy Indica...

Page 51: ...aintenance indicators 20 redundancy indicators 19 system bus indicators 19 Ethernet 15 event alarm 13 definition 37 recording 15 light emitting diode LED 18 mode schwitch run 22 mode switch 21 init 21...

Page 52: ...aul Hildebrandt GmbH Co KG HIMax and SILworX are registered trademark of HIMA Paul Hildebrandt GmbH Co KG Albert Bassermann Str 28 68782 Br hl Germany Phone 49 6202 709 0 Fax 49 6202 709 107 HIMax inf...

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