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CIO 2/4 01 

2 Safety 

HI 800 199 E Rev. 1.00 

Page 9 of 40 

2 Safety 

The following safety information, notes and instructions must be strictly observed. The 
product may only be used if all guidelines and safety instructions are adhered to. 

This product is operated with SELV or PELV. No imminent danger results from the product 
itself. The use in Ex-Zone is permitted if additional measures are taken. 

2.1 Intended 

Use 

HIMatrix components are designed for assembling safety-related controller systems. 

When using the components in the HIMatrix system, comply with the following general 
requirements 

2.1.1 Environmental 

Requirements 

Requirement type 

Range of values 

Protection class 

Protection class III in accordance with IEC/EN 61131-2 

Ambient temperature 

0...+60 °C 

Storage temperature 

-40...+85 °C 

Pollution 

Pollution degree II in accordance with IEC/EN 61131-2 

Altitude 

< 2000 m 

Enclosure Standard: 

IP20 

Supply voltage 

24 VDC 

Table 3: 

Environmental Requirements 

Exposing the HIMax system to environmental conditions other than those specified in this 
manual can cause the HIMatrix system to malfunction. 

2.1.2 

ESD Protective Measures 

Only personnel with knowledge of ESD protective measures may modify or extend the 
system or replace devices. 

 

NOTE 

 

Device damage due to electrostatic discharge! 

ƒ

 

When performing the work, make sure that the workspace is free of static and 
wear an ESD wrist strap.

 

ƒ

 

If not used, ensure that the device is protected from electrostatic discharge, e.g., 
by storing it in its packaging. 

 

 

 

 

 

Summary of Contents for HIMatrix CIO 2/4 01

Page 1: ...HIMatrix Safety Related Controller CIO 2 4 01 Manual HIMA Paul Hildebrandt GmbH Co KG Industrial Automation Rev 1 00 HI 800 199 E...

Page 2: ...HIMA directly HIMA appreciates any suggestion on which information should be included in the manual Equipment subject to change without notice HIMA also reserves the right to modify the written materi...

Page 3: ...1 Reaction in the Event of a Fault 12 3 2 Equipment Scope of Delivery 12 3 3 Type Label 12 3 4 Assembly 13 3 4 1 Block Diagram 13 3 4 2 Front View 14 3 4 3 Module Indicators 15 3 4 4 I O LEDs 15 3 4 5...

Page 4: ...odule Using ELOP II Factory 25 4 4 1 Configuring the Inputs and Outputs 25 4 4 2 Signals and Error Codes for the Inputs and Outputs 25 4 4 3 Counter CIO 2 4 01 25 4 4 4 Digital Outputs for CIO 2 4 01...

Page 5: ...ning Transport Disposal This manual distinguishes between the following variants of the HIMatrix system Programming tool Processor operating system Communication operating system SILworX Version 7 and...

Page 6: ...orX ELOP II Factory Online Help Instructions on how to use ELOP II Factory Ethernet IP protocol INTERBUS protocol First Steps SILworX Introduction to SILworX using the HIMax system as an example HI 80...

Page 7: ...arly marked 1 3 1 Safety Notes The safety notes are represented as described below These notes must absolutely be observed to reduce the risk to a minimum The content is structured as follows Signal w...

Page 8: ...Rev 1 00 1 3 2 Operating Tips Additional information is structured as presented in the following example i The text corresponding to the additional information is located here Useful tips and tricks...

Page 9: ...e of values Protection class Protection class III in accordance with IEC EN 61131 2 Ambient temperature 0 60 C Storage temperature 40 85 C Pollution Pollution degree II in accordance with IEC EN 61131...

Page 10: ...e user program Faults in the wiring 2 3 Safety Precautions Observe all local safety requirements and use the protective equipment required on site 2 4 Emergency Information A HIMatrix system is a part...

Page 11: ...l the overload is removed If all 4 module outputs are loaded with more than 2 A they are all switched off for 10 seconds 3 1 1 1 Reaction in the Event of a Fault If the module detects a faulty signal...

Page 12: ...rror code allows the user to configure additional fault reactions in the user program 3 2 Equipment Scope of Delivery The following list specifies the available components and the corresponding part n...

Page 13: ...n HI 800 199 E Rev 1 00 Page 13 of 40 3 4 Assembly This chapter describes the layout and function of the plug in module 3 4 1 Block Diagram Counter Channel 1 Counter Channel 2 I O Bus Internal Logic 4...

Page 14: ...3 Product Description CIO 2 4 01 Page 14 of 40 HI 800 199 E Rev 1 00 3 4 2 Front View CIO 2 4 01 Figure 3 Front View...

Page 15: ...input signal Decoder operation with attached absolute rotary transducer 3 4 5 1 Counter Function 1 Depending on the Count Direction Input Signal Counter 0x Auto Advance Sense system parameter set to...

Page 16: ...er 0x 5 24V Mode Inputs 24 V 5 V TRUE FALSE Counter 0x Auto Advance Sense Counter function 2 active FALSE Counter 0x Direction Incrementing Decrementing FALSE TRUE Counter 0x Gray Code Pulse operation...

Page 17: ...10 1011 13 11 1001 14 9 1000 15 8 Table 10 Comparison of the Codes Used 3 5 Product Data CIO 2 4 01 Counter module Input voltages 5 V or 24 V Input current 3 mA Input resistance 3 7 k Count frequency...

Page 18: ...al outputs Output voltage 18 4 26 8 VDC Output current 0 5 A each channel max 2 A each module permanently short circuit proof Internal voltage drop max 3 V at 0 5 A Minimum load 2 mA for each channel...

Page 19: ...ower extremity of the front plate The module is mounted Removing the Modules To remove a module from the rack 1 Remove the plugs from the module front plate 2 Release the locking screws located on the...

Page 20: ...ground 18 C Common ground Table 13 Terminal Assignment for the Counters Inputs that are not being used need not be terminated 4 1 3 Connecting the Digital Outputs The use of shielded cables for the o...

Page 21: ...s under voltage 2 The enclosure in use must be able to safely dissipate the generated heat Depending on the output load and supply voltage the module CIO 2 4 01 has a power dissipation ranging between...

Page 22: ...pe of I O modules can be plugged in to slots 3 8 The module slots in SILworX and ELOP II Factory are numbered as follows Module Slot on the rack Slot in SILworX Slot in ELOP II Factory PS 01 1 CPU COM...

Page 23: ...ch 1 faulty 0x0004 MOT test safety switch 2 faulty 0x0008 FTT test of test pattern faulty 0x0010 MOT test of the read back channels faulty 0x0020 MOT test active shutdown faulty 0x0100 FTT test of CS...

Page 24: ...ror counter module 0x02 Error while comparing the counter readings 0x04 Error while comparing the counter timestamp 0x08 Error while setting the parameters reset Counter 0x Gray Code BOOL BOOL R W Dec...

Page 25: ...ompact Systems or the online help for more details The following chapter describes the system signals used for assigning signals in the controller 4 4 2 Signals and Error Codes for the Inputs and Outp...

Page 26: ...24 bits for pulse counter 4 bits for Gray code Counter 0x Timestamp UDINT R Timestamp for Counter 0x Value 24 bits 1 s time resolution Counter 0x Value Overlauf BOOL R Counter overflow indication TRUE...

Page 27: ...Description 0x0001 Module fault 0x0002 MOT test safety switch 1 faulty 0x0004 MOT test safety switch 2 faulty 0x0008 FTT test of test pattern faulty 0x0010 MOT test of the read back channels faulty 0x...

Page 28: ...te together with a F60 controller No specific monitoring is required 5 1 Handling Handling of the module during operation is not required 5 2 Diagnosis A first diagnosis results from evaluating the LE...

Page 29: ...Refer to Chapter 3 1 1 1 for more information on the fault reaction of digital outputs Refer to Chapter 3 1 2 1 for more information on the fault reaction of counters NOTE If a failure occurs the modu...

Page 30: ...ystem downtimes to load a current version of the operating system into the F60 processor module Refer to the release list to check the consequences of the new operation system version on the system Lo...

Page 31: ...ning HI 800 199 E Rev 1 00 Page 31 of 40 7 Decommissioning Remove the supply voltage to decommission the module Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs...

Page 32: ...echanical damage HIMatrix components must be transported in packaging Always store HIMatrix components in their original product packaging This packaging also provides protection against electrostatic...

Page 33: ...ge 33 of 40 9 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware Upon request a disposal agreement can be arranged with HIMA All materials must b...

Page 34: ...9 Disposal CIO 2 4 01 Page 34 of 40 HI 800 199 E Rev 1 00...

Page 35: ...tronic System PFD Probability of Failure on Demand probability of failure on demand of a safety function PFH Probability of Failure per Hour probability of a dangerous failure per hour R Read The syst...

Page 36: ...Appendix CIO 2 4 01 Page 36 of 40 HI 800 199 E Rev 1 00 Index of Figures Figure 1 Sample Type Label 12 Figure 2 Block Diagram 13 Figure 3 Front View 14 Figure 4 Label for Ex Conditions 21...

Page 37: ...8 Configuration of Decoder Operation 16 Table 9 Comparison of the Codes Used 17 Table 10 Counter Module 17 Table 11 Digital Outputs 18 Table 12 Terminal Assignment for the Counters 20 Table 13 Termin...

Page 38: ...Appendix CIO 2 4 01 Page 38 of 40 HI 800 199 E Rev 1 00 Index diagnosis 28 fault reaction counter inputs 12 digital outputs 11 part number 12...

Page 39: ......

Page 40: ...1014 HIMA Paul Hildebrandt GmbH Co KG P O Box 1261 68777 Br hl Germany Tel 49 6202 709 0 Fax 49 6202 709 107 E mail info hima com Internet www hima com HI 800 199 E by HIMA Paul Hildebrandt GmbH Co KG...

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