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Before beginning the work, check the hazard classification of the dust

that will be produced. Use an industrial vacuum cleaner with an officially

approved protection class in compliance with the locally applicable dust

protection regulations. Dust from materials such as lead-based paint,

certain types of wood and concrete/masonry/stone containing quartz,

minerals or metal may be harmful to health.

Make sure that the workplace is well ventilated and, where necessary,

wear a respirator appropriate for the type of dust generated. Contact with

or inhalation of the dust may cause allergic reactions and/or respiratory

or other diseases among operators or bystanders. Certain kinds of dust

are classified as carcinogenic such as oak and beech dust, especially

in conjunction with additives for wood conditioning (chromate, wood

preservative). Material containing asbestos may be handled only by

specialists.

Take breaks between working and do physical exercises to improve the

blood circulation in your fingers. Exposure to vibration during long periods

of work can lead to disorders of the blood vessels and nervous system in

the fingers, hands and wrists.

Electrical safety

Before beginning work, check the working area for concealed electric

cables or gas and water pipes. External metal parts of the power tool may

give you an electric shock if you damage an electric cable accidentally.

Do not touch the supply cord or extension cord if it is damaged while

working. Disconnect the mains plug from the power outlet. Check the

tool’s supply cord at regular intervals and have it replaced by

Hilti

Service

if damage is found. Check extension cords at regular intervals and replace

them if found to be damaged.

Using and handling power tools with care

Do not use cutting discs for grinding.

Remove the clamping flange from the arbor before fitting a threaded

accessory tool.

Tighten the accessory tool and flange securely. If the accessory tool and

flange are not tightened securely, the accessory tool may work loose from

the arbor due to the braking effect of the motor after switching off.

Comply with the manufacturer's instructions for handling and storing

grinding discs.

Printed: 19.10.2018 | Doc-Nr: PUB / 5402264 / 000 / 01

Summary of Contents for AG 500-11S

Page 1: ...AG 500 11S English Printed 19 10 2018 Doc Nr PUB 5402264 000 01 ...

Page 2: ...Printed 19 10 2018 Doc Nr PUB 5402264 000 01 ...

Page 3: ...AG 500 11S Original operating instructions Printed 19 10 2018 Doc Nr PUB 5402264 000 01 ...

Page 4: ...Printed 19 10 2018 Doc Nr PUB 5402264 000 01 ...

Page 5: ...ential threat of danger that can lead to serious injury or fatality CAUTION Draws attention to a potentially dangerous situation that can lead to minor injury or damage to the equipment or other prop erty 1 2 2 Symbols in the documentation The following symbols are used in this document Read the operating instructions before use Instructions for use and other useful information Dealing with recycl...

Page 6: ...hazards when used incorrectly by untrained personnel or when used not as directed The type designation and serial number are printed on the rating plate Write down the serial number in the table below Always quote this information when you contact a Hilti representative or Hilti Service to enquire about the product Product information page 2 Product information Angle grinder AG 500 11S Generation ...

Page 7: ...n increased risk of electric shock if your body is earthed or grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric sho...

Page 8: ...ter and safer at the rate for which it was designed Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of st...

Page 9: ...n the capacity rating of your power tool Incorrectly sized accessories cannot be adequately guarded or controlled Threaded mounting of accessories must match the grinder spindle thread For accessories mounted by flanges the arbour hole of the accessory must fit the locating diameter of the flange Accessories that do not match the mounting hardware of the power tool will run out of balance vibrate ...

Page 10: ...raw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards Do not operate the power tool near flammable materials Sparks could ignite these materials Do not use accessories that require liquid coolants Using water or other liquid coolants may result in electrocution or shock Kickback and related warnings Kickback is a sudden reaction to a pinched or s...

Page 11: ...heel that projects through the plane of the guard lip cannot be adequately protected The guard must be securely attached to the power tool and positioned for maximum safety so the least amount of wheel is exposed towards the operator The guard helps to protect the operator from broken wheel fragments accidental contact with wheel and sparks that could ignite clothing Wheels must be used only for r...

Page 12: ...ding wheel may cut gas or water pipes electrical wiring or objects that can cause kickback Safety warnings specific for sanding operations Do not use excessively oversized sanding disc paper Follow man ufacturers recommendations when selecting sanding paper Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging tearing of the disc or kickback Safe...

Page 13: ...ngers Exposure to vibration during long periods of work can lead to disorders of the blood vessels and nervous system in the fingers hands and wrists Electrical safety Before beginning work check the working area for concealed electric cables or gas and water pipes External metal parts of the power tool may give you an electric shock if you damage an electric cable accidentally Do not touch the su...

Page 14: ...10 English Printed 19 10 2018 Doc Nr PUB 5402264 000 01 ...

Page 15: ...English 11 Printed 19 10 2018 Doc Nr PUB 5402264 000 01 ...

Page 16: ...12 English 3 Description 3 1 Overview of the product Printed 19 10 2018 Doc Nr PUB 5402264 000 01 ...

Page 17: ...ry A dust removal hood together with a suitable Hilti vacuum cleaner must be used for working on mineral materials such as concrete or stone 3 3 Items supplied Angle grinder side handle standard guard front cover clamping flange clamping nut wrench operating instructions Other system products approved for use with this product can be found at your local Hilti Store or at www hilti group USA www hi...

Page 18: ... again 3 8 Temperature dependent product protection The temperature dependent motor protection system monitors current input and motor temperature and thus prevents the power tool overheating If the motor is overloaded through application of excessive working pressure the product s performance drops noticeably or it might stall completely A standstill should be avoided No specific value can be giv...

Page 19: ...ding mineral materials CAUTION Use of this hood for working on metal is prohibited 3 11 DC EX 125 5 M dust hood for grinding accessory The power tool may be used for cutting and slitting work on mineral materials only when fitted with a dust hood CAUTION Use of this hood for working on metal is prohibited Printed 19 10 2018 Doc Nr PUB 5402264 000 01 ...

Page 20: ...at least 11 500 min and a peripheral speed of 80 m s may be used WARNING When cutting or slitting with cutting discs always use the standard guard with additional cover plate Discs Application Designation Material Abrasive cutting disc Cutting slit ting AC D Metal Diamond cutting disc Cutting slit ting DC TP DC D SPX SP P Mineral Abrasive grinding disc Rough grind ing AG D AF D AN D AG D type 27 M...

Page 21: ...od for grinding X D DC EX 125 5 C dust hood for cutting only in conjunction with A X E Side handle X X X X X X X F DCBG 125 hoop handle optional for E X X X X X X X G Clamping nut not for use with acces sories with integrated thread X X X X H Clamping flange not for use with accessories with integrated thread X X X X I Kwik lock optional for G X X J Clamping nut for abrasive resin fiber disc X Pri...

Page 22: ...of 120 V Actual figures can vary for country specific versions and if the voltage supply differs For rated voltage frequency input power and rated current refer to the rating plate AG 500 11S Rated current input 10 5 A Rated frequency 60 Hz Maximum disc diameter 5 in Weight 5 5 lb 2 5 kg Drive spindle thread 5 8 11 6 Before use CAUTION Risk of injury The accessory tool may be hot or have sharp edg...

Page 23: ...are in alignment 2 Press the guard on to the drive spindle collar 3 Press the guard release button and turn the guard until it engages in the desired position The guard release button jumps back 6 2 2 Adjusting the guard Press the guard release button and then rotate the guard until it engages in the desired position 6 2 3 Removing the guard 1 Press the guard release button and turn the guard unti...

Page 24: ...e hot Wear protective gloves when changing the accessory tool Diamond discs must be replaced when their cutting or grinding perfor mance drops significantly This generally is the case when the diamond segments reach a height of less than 2 mm 1 16 Other discs must be replaced when their cutting performance drops significantly or other parts of the angle grinder not the disc come into contact with ...

Page 25: ...nd irreparable damage If the spindle lockbutton is pressed while the spindle is rotating the accessory tool can detach from the power tool Press the spindle lockbutton only when the spindle has stopped rotating 2 Press the spindle lockbutton and hold it in this position 3 Release the clamping nut by gripping it with the pin wrench and turning the nut counterclockwise 4 Release the spindle lockbutt...

Page 26: ...tightened securely and then release the spindle lockbutton 6 4 4 Removing a grinding disc secured with a Kwik lock nut 1 Disconnect the mains plug from the power outlet CAUTION Risk of breakage and irreparable damage If the spindle lockbutton is pressed while the spindle is rotating the accessory tool can detach from the power tool Press the spindle lockbutton only when the spindle has stopped rot...

Page 27: ...e accessory tool can detach from the power tool Press the spindle lockbutton only when the spindle has stopped rotating 2 Press the spindle lockbutton and hold it in this position 3 Use an open end wrench to release the accessory tool 4 Release the spindle lockbutton and remove the accessory tool 6 5 Fitting the wire brush 1 Disconnect the mains plug from the power outlet 2 Fit the side handle pag...

Page 28: ...y tool may suddenly stick or stall Use the power tool with the side handle or optional hoop grip fitted and always hold the power tool securely with both hands 7 1 1 Cutting When cutting apply moderate feed pressure and do not tilt the product or the cutting disc to either side hold at approx 90 to the cutting plane For best results when cutting profiles and small section rectangular tubes start c...

Page 29: ...trical hazards Improper repairs to electrical parts may lead to serious injuries Electrical parts may be repaired only by trained electrical specialists Never operate the product when the air vents are blocked Clean the air vents carefully using a dry brush Do not allow foreign objects to enter the interior of the product Keep the product especially its grip surfaces clean and free from oil and gr...

Page 30: ...c supply Plug in another power tool or appliance and check whether it works The supply cord or plug is defective Have the supply cord and plug checked by a trained electrical spe cialist and replaced if necessary The carbon brushes are worn Have the product checked by a trained electrical specialist have the carbon brushes replaced if necessary Product does not work Product is overloaded Release t...

Page 31: ...s your old tools machines or appli ances can be returned to Hilti for recycling Ask Hilti Service or your Hilti representative for further information Do not dispose of power tools electronic equipment or batteries as household waste 12 Manufacturer s warranty Please contact your local Hilti representative if you have questions about the warranty conditions Printed 19 10 2018 Doc Nr PUB 5402264 00...

Page 32: ...28 English Printed 19 10 2018 Doc Nr PUB 5402264 000 01 ...

Page 33: ...Printed 19 10 2018 Doc Nr PUB 5402264 000 01 ...

Page 34: ...Hilti registered trademark of Hilti Corp Schaan 20181015 Printed 19 10 2018 Doc Nr PUB 5402264 000 01 ...

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