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machining operations. The dust mask or respirator must be capable of filtering out dust particles resulting

from use of the power tool. Prolonged exposure to high-intensity noise can cause hearing loss.

Keep bystanders a safe distance away from the work area. Anyone entering the work area must

wear personal protective equipment.

Fragments of the workpiece or of a broken accessory tool may

fly off and cause injury beyond the immediate area of operation.

Hold the power tool only by the insulated gripping surfaces when carrying out work in which the

accessory tool can come into contact with concealed wiring or with the power tool's own supply

cord.

If the accessory tool comes into contact with a live wire, metal parts of the power tool can also

become live, resulting in an electric shock.

Keep the power cord well clear of rotating accessory tools.

If you lose control, the power cord could

be cut or snagged and your hand or arm pulled into contact with the rotating accessory tool.

Never lay the power tool down before the accessory tool has come to a complete stop.

If the

rotating accessory tool is allowed to touch the surface on which you place the power tool, you could lose

control of the power tool.

Never start the power tool while carrying it around.

Your clothing could be snagged by the rotating

accessory tool, pulling the accessory tool into your body.

Clean the ventilation slots on the power tool at regular intervals.

The motor’s fan draws dust into the

housing and a build-up of metallic dust can cause electrical hazards.

Do not operate the power tool near flammable materials.

Sparks could ignite these materials.

Do not use accessory tools that require liquid coolants.

Using water or other liquid coolants can

cause electric shock.

Kickback and the applicable safety instructions

Kickback is the abrupt reaction to the sudden stalling of a pinched or snagged rotating disc, backing pad

or other accessory tool. Pinching or snagging causes the rotating accessory tool to come to an abrupt

stop. This causes an uncontrolled power tool to be forced in the direction opposite to the accessory tool’s

direction of rotation at the point of binding.

For example, if an abrasive disc is snagged or pinched by the workpiece, the edge of the disc entering the

pinch point can dig into the surface of the material causing the disc to climb out or kick back. The disc

then skips toward or away from the operator, depending on the disc’s direction of movement at the point of

pinching. Abrasive discs can also break under these conditions.

Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions. It can be

avoided by taking the proper precautions as described below.

Maintain a firm grip on the power tool and position your body and arms to absorb kickback forces.

Always use the auxiliary handle, if provided, for maximum control over kickback forces or torque

reaction during start-up.

By adopting suitable precautionary measures the operator can control the

kickback and reaction forces.

Always keep your hand well clear of the rotating accessory tool.

Kickback could cause the accessory

tool to pass across your hand.

Keep your body clear of where the power tool will move if kickback occurs.

Kickback will propel the

power tool in the direction opposite to the disc’s direction of rotation at the point of snagging.

Exercise special care when working at corners, sharp edges, etc. Avoid allowing the accessory

tool to bounce off or jam in the workpiece.

The rotating accessory tool has a tendency to jam at

corners and sharp edges, or if it bounces off the workpiece. This causes loss of control or kickback.

Special safety instructions applicable to grinding:

Use only abrasive disc types approved for use with the power tool and the specific guard designed

for the selected disc.

Discs for which the power tool was not designed cannot be adequately guarded

and are unsafe.

Offset grinding discs must be fitted in such a way that their grinding face does not project past

the plane of the guard edge.

An incorrectly fitted grinding disc projecting past the plane of the guard

edge cannot be adequately shielded.

The guard must be securely attached to the power tool and positioned for maximum safety, so

that the smallest possible segment of the abrasive disc is exposed toward the operator.

The guard

helps protect the operator from flying fragments, accidental contact with the abrasive disc, and flying

sparks that could ignite clothing.

Use abrasive discs for the recommended applications only. For example: Never try to use the flat

side of an abrasive cut-off disc for grinding.

Abrasive cut-off discs are intended for cutting at their

peripheral edge. Lateral forces applied to these discs can cause them to shatter.

Printed: 20.07.2017 | Doc-Nr: PUB / 5169257 / 000 / 05

Summary of Contents for AG 100-7 D

Page 1: ...AG 100 7 S D AG 100 8 S D AG 115 7 S D AG 115 8 S D English Printed 20 07 2017 Doc Nr PUB 5169257 000 05 ...

Page 2: ...Printed 20 07 2017 Doc Nr PUB 5169257 000 05 ...

Page 3: ...on that could lead to minor personal injury or damage to the equipment or other property 1 2 2 Symbols in the documentation The following symbols are used in this document Read the operating instructions before use Instructions for use and other useful information 1 2 3 Symbols in the illustrations The following symbols are used in illustrations These numbers refer to the corresponding illustratio...

Page 4: ...clean and well lit Cluttered or dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep children and bystanders away while operating a power tool Distractions can cause you to lose control Electrical safety Power tool plugs must match the outlet Never...

Page 5: ...d cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Service Have your power tool serviced by a qu...

Page 6: ...e surface of the material causing the disc to climb out or kick back The disc then skips toward or away from the operator depending on the disc s direction of movement at the point of pinching Abrasive discs can also break under these conditions Kickback is the result of power tool misuse and or incorrect operating procedures or conditions It can be avoided by taking the proper precautions as desc...

Page 7: ...rials such as paint containing lead some wood species concrete masonry stone containing silica and minerals as well as metal may be harmful Make sure that the workplace is well ventilated and where necessary wear a respirator appropriate for the type of dust generated Contact with or inhalation of the dust may cause allergic reactions and or respiratory or other diseases to the operator or bystand...

Page 8: ...6 English Printed 20 07 2017 Doc Nr PUB 5169257 000 05 ...

Page 9: ...English 7 Printed 20 07 2017 Doc Nr PUB 5169257 000 05 ...

Page 10: ...8 English 3 Description 3 1 Product overview Printed 20 07 2017 Doc Nr PUB 5169257 000 05 ...

Page 11: ...dust removal system consisting of matched components i e dust removal hood and a suitable Hilti vacuum cleaner are used for working on mineral materials such as concrete or stone These protect the operator and increase the life of the power tool and accessory tools used 3 3 Items supplied Angle grinder side handle standard guard front cover clamping flange clamping nut wrench operating instruction...

Page 12: ...a rotational speed of at least 11500 min and a peripheral speed of 80 m s The maximum grinding disc thickness is 6 4 mm and the maximum cutting disc thickness is 2 5 mm WARNING When cutting or slitting with abrasive cutting discs always use the standard guard with the additional front cover or a fully enclosing dust hood Discs Application Designation Material Abrasive cutting disc Cutting slitting...

Page 13: ... 500 min 5 2 Further information AG 100 7 S D AG 100 8 S D AG 115 7 S D AG 115 8 S D Maximum disc diameter 100 mm 115 mm Thread diameter M10 M14 Thread length 11 mm 15 mm Weight in accordance with EPTA procedure 01 2003 1 9 kg 2 0 kg 5 3 Noise information and vibration values in accordance with EN 60745 The sound pressure and vibration values given in these instructions have been measured in accor...

Page 14: ...ndle Screw the side handle into one of the threaded bushings provided 6 2 Guard Observe the instructions for fitting the applicable guard 6 2 1 Fitting the guard Note The keying on the guard ensures that only a guard designed for use with the power tool can be fitted The keyed locating lug also prevents the guard from coming into contact with the disc 1 Release the clamping lever 2 Fit the guard o...

Page 15: ...e front cover and then lift the front cover away from the standard guard 6 3 Fitting and removing accessory tools CAUTION Risk of injury The accessory tool may be hot Wear protective gloves when changing the accessory tool Note Diamond discs must be replaced when their cutting or grinding performance drops significantly This generally is the case when the diamond segments reach a height of less th...

Page 16: ...lockbutton only when the spindle has stopped rotating 2 Press the spindle lockbutton and hold it in this position 3 Release the clamping nut by gripping it with the wrench and turning the nut counterclockwise 4 Release the spindle lockbutton and remove the accessory tool 7 Operation 7 1 Grinding CAUTION Risk of injury The accessory tool may suddenly stick or stall Use the power tool with the side ...

Page 17: ...witching on AG 100 7D AG 100 8D AG 115 7D AG 115 8D Note The on off switch with built in safety lock allows the user to check the switch function and prevents inadvertent starting of the power tool 1 Plug the supply cord into the power outlet 2 Press the safety lock to unlock the on off switch 3 Press the on off switch as far as it will go The motor runs 7 2 4 Switching off AG 100 7D AG 100 8D AG ...

Page 18: ... Take your individual workplace risk assessment into account 8 2 Checks after care and maintenance work After carrying out care and maintenance check that all protective and safety devices are fitted and that they function faultlessly 9 Transport and storage Do not transport the power tool with an accessory tool fitted to it Always unplug the supply cord before storing the power tool Store the pro...

Page 19: ...ing Ask Hilti Service or your Hilti representative for further information Disposal of electric tools or appliances together with household waste is not permissible 12 China RoHS guideline on restriction of the use of dangerous substances The following links take you to the table of dangerous substances qr hilti com r2328143 AG 100 S qr hilti com r2328115 AG 100 D qr hilti com r2328145 AG 115 S an...

Page 20: ...18 English Printed 20 07 2017 Doc Nr PUB 5169257 000 05 ...

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Page 22: ...Printed 20 07 2017 Doc Nr PUB 5169257 000 05 ...

Page 23: ...Printed 20 07 2017 Doc Nr PUB 5169257 000 05 ...

Page 24: ...Hilti registered trademark of Hilti Corp Schaan 20170712 Printed 20 07 2017 Doc Nr PUB 5169257 000 05 ...

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