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Dry-Pac Replacement for 4128-555 pumps

It is recommended that the Dry-Pac medium is replaced at intervals of 3 months

1.   Unscrew Dry-Pac canister and remove
2.   Refer to page 4 and follow the steps 8 to 11 after emptying out the old medium and
      cleaning the canister where required.
3.   Refit canister and ensure location arm is still in contact with shoulder

What is Dry-Pac?

Ambient air used by hand pumps contains varying amounts of moisture depending on
temperature and relative humidity. Dry-Pac is a patented method of extracting that moisture
before passing that air through our pumps

How does the Dry-Pac work?

As air is drawn into the pump it is forced to pass through and over a specially selected medium
that attracts and removes water molecules from air. This drier air is then passed through the
pump and the second integral micron filter in the normal way. The extraction is a one way
process and eventually the medium will become fully saturated and require changing. The Dry-
Pac should always be fixed in the vertical position but it can be rotated around the pump to the
desired position.

How long does the Dry-Pac medium last?

Our tests show that under average conditions the Dry-Pac medium will be effective for up to
four months. In warmer and humid climates, or for users who require optimum quality, we
recommend that the medium is changed every 2-3 months. Although the Dry-Pac medium
principally works with flowing air, it will continue to extract a small amount of moisture from
still air. Therefore, we recommend that the medium is also changed if the pump has undergone
prolonged periods of storage. We do not include any dye markers in the material as a visible
way to check how saturated the material has become. These are unreliable and can have
toxicity issues. If there is evidence of any moisture when the pressure relief screw is released
the material definitely needs changing.

Replacement of the Dry-Pac medium

The only replacement medium we recommend is the Hill medium (product code 062128-56).
This has been carefully researched and selected to give optimum performance. Do not attempt
to use or mix other absorbent materials such as silica gels or dyed markers. These products
have entirely different properties and will impair the correct functioning of the Dry-Pac.

Regeneration

There is currently no method of regenerating the medium in domestic circumstances. The medium
should always be replaced with a fresh sachet.

Do not

attempt to heat or microwave the medium.

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Summary of Contents for 4128-005

Page 1: ...Hill Air Compressor Pump Assembly and User Manual 4128 005 and 4128 555 Models 4128 005 4128 555...

Page 2: ...sembly sequence for 4128 555 pump 4 5 Hose End Connectors 5 6 Using the Pump 6 7 Maintenance 7 Lubrication 7 Dry Pac Replacement 4128 555 8 What is Dry Pac 8 Dry Pac Environmental and Safety Informati...

Page 3: ...justable wrench 1 Remove from carton 2 Remove lock ring 3 Fit Base plate push down to seat on block 4 Replace lock ring tighten by hand Do not use tools 5 Attach handle 6 Attach connecting hose tighte...

Page 4: ...not use tools 6 Remove Dry Pac from carton 7 Unscrew and remove canister 8 Unscrew and remove cap 9 Pour contents of sachet into canister 10 Level using straight edge 11 Replace cap 12 Replace caniste...

Page 5: ...le 16 Tighten bleed screw tighten by hand Do not use tools Hose End Connectors Page 5 To attach connectors to the hose you will require two suitable spanners One to hold the hose and the other to firm...

Page 6: ...ng steady strokes 4 During prolonged usage the body of the pump will become very warm Stop pumping and allow pump to cool down before continuing This will take several minutes 5 As the pressure increa...

Page 7: ...T BASED PRODUCTS The pump requires very little maintenance but it is recommended that every 3 months the inner tube should be lubricated using the silicone grease provided Raise the pump to the top of...

Page 8: ...ts show that under average conditions the Dry Pac medium will be effective for up to four months In warmer and humid climates or for users who require optimum quality we recommend that the medium is c...

Page 9: ...o detrimental effect on the life of the medium Heat will cause the foil to expand like a balloon cold will cause a shrink wrap condition Providing the foil sachet remains intact the medium will not be...

Page 10: ...a lack of lubrication To maximise the life of this seal please follow the advice on pumping and lubrication in our instructions Part No Z4128 401 MK4 Full Service Seal Kit Full Service seal kit for t...

Page 11: ...ds and springs pump is used regularly it would be better back down to service the whole pump using the Mk4 Full Service Seal Kit see page 9 Full instructions for fitting are supplied with the kits 3 G...

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