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The Hill pump has been designed to enable user servicing and the following kits are available for this
purpose. Contact Hill for any other advice

Page 10

Service / Kits

Part No:   Z4128-201

Piston Seal Kit

Set of 3 x Piston Seals for MK4 Hill Pump
The classic symptom of a problem with this seal is resistance on the upstroke and tendency
to recoil back downwards. The piston seal is the workhorse of the pump and it's life can be
dramatically shortened by overheating and a lack of lubrication. To maximise the life of this
seal please follow the advice on pumping and lubrication in our instructions.

Part No:     Z4128-401

MK4 Full Service Seal Kit

Full Service seal kit for the MK4 Hill Pump.
Includes micron filter, piston seal and all other seals.

Part No:     06R50023

Silicone Grease

Part No:   062128-56

Dry-Pac Refill

For all pumps with Dry-Pac systems. One sachet of
Dry-Pac medium for complete refill of Dry-Pac cartridge.
For optimum performance the Dry-Pac should be
renewed every 4-6 months depending upon usage.
The Dry-Pac medium is vacuum packed and can be
stored indefinitely providing the vacuum remains intact.

Part No:     06R20201

Test Plug

Summary of Contents for 4128-005

Page 1: ...Hill Air Compressor Pump Assembly and User Manual 4128 005 and 4128 555 Models 4128 005 4128 555...

Page 2: ...sembly sequence for 4128 555 pump 4 5 Hose End Connectors 5 6 Using the Pump 6 7 Maintenance 7 Lubrication 7 Dry Pac Replacement 4128 555 8 What is Dry Pac 8 Dry Pac Environmental and Safety Informati...

Page 3: ...justable wrench 1 Remove from carton 2 Remove lock ring 3 Fit Base plate push down to seat on block 4 Replace lock ring tighten by hand Do not use tools 5 Attach handle 6 Attach connecting hose tighte...

Page 4: ...not use tools 6 Remove Dry Pac from carton 7 Unscrew and remove canister 8 Unscrew and remove cap 9 Pour contents of sachet into canister 10 Level using straight edge 11 Replace cap 12 Replace caniste...

Page 5: ...le 16 Tighten bleed screw tighten by hand Do not use tools Hose End Connectors Page 5 To attach connectors to the hose you will require two suitable spanners One to hold the hose and the other to firm...

Page 6: ...ng steady strokes 4 During prolonged usage the body of the pump will become very warm Stop pumping and allow pump to cool down before continuing This will take several minutes 5 As the pressure increa...

Page 7: ...T BASED PRODUCTS The pump requires very little maintenance but it is recommended that every 3 months the inner tube should be lubricated using the silicone grease provided Raise the pump to the top of...

Page 8: ...ts show that under average conditions the Dry Pac medium will be effective for up to four months In warmer and humid climates or for users who require optimum quality we recommend that the medium is c...

Page 9: ...o detrimental effect on the life of the medium Heat will cause the foil to expand like a balloon cold will cause a shrink wrap condition Providing the foil sachet remains intact the medium will not be...

Page 10: ...a lack of lubrication To maximise the life of this seal please follow the advice on pumping and lubrication in our instructions Part No Z4128 401 MK4 Full Service Seal Kit Full Service seal kit for t...

Page 11: ...ds and springs pump is used regularly it would be better back down to service the whole pump using the Mk4 Full Service Seal Kit see page 9 Full instructions for fitting are supplied with the kits 3 G...

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