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Predator SS

SIMPLIFIED STRETCH

LOW PROFILE

SERIAL NUMBER

Please refer to the serial number in all correspondence with Highlight or
any Highlight Distributor. This identifies your machine and will help in
our ability to quickly and efficiently respond to your needs.

OPERATION MANUAL NUMBER: PREDSS_LP / DEC-2017

Operation Manual

Summary of Contents for Predator SS

Page 1: ...e refer to the serial number in all correspondence with Highlight or any Highlight Distributor This identifies your machine and will help in our ability to quickly and efficiently respond to your need...

Page 2: ...stallation Adjustments 13 Machine Placement 14 Machine Set Up 15 Microprocessor Card 18 Optional Scale Package 20 Operation Instructions 23 Operator Controls 24 Film Loading 27 Machine Operating Instr...

Page 3: ...ile Machine Description 12 Figure 3 Bracket in the Shipping Position 16 Figure 4 Bracket in its Operating Position 16 Figure 5 Microprocessor Card for the Predator SS 18 Figure 6 Operator Controls Dia...

Page 4: ...1 Highlight Industries Inc Predator SS Turntable Stretch Wrapper Operation Manual General Information...

Page 5: ...ons and Symbols High Voltage This symbol indicates high voltage It calls your attention to items or operations that could be dangerous to you or other persons operating the equipment Read the message...

Page 6: ...fied personnel Otherwise there is a danger of electric shock or fire High Voltage The user is responsible for conforming to all applicable code requirements with respect to grounding all requirements...

Page 7: ...al equipment Satisfaction of this warranty consistent with other provisions herein will be limited to the replacement or repair or modification of or issuance of a credit for the equipment involved at...

Page 8: ...tandard electrical wiring practices and schematics symbols To guarantee safe operation of the equipment carefully observe the safety messages throughout this manual Keep this operating manual and dist...

Page 9: ...ndustries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 8 Revision Revision Comment Date of Revision Initial Release October 2014 Updated load cell part number Feb 2015 RDU Updated 110 part numb...

Page 10: ...2 Highlight Industries Inc Predator SS Turntable Stretch Wrapper Operation Manual Specifications...

Page 11: ...ion Space inch 105 x 75 x 120 105 x 75 x 132 Maximum Pallet Size inch 52 x 52 x 80 52 x 52 x 110 Shipping Weight lbs 1500 1700 Electrical Specifications 120VAC 60Hz Single Phase 15Amp Turntable 4 000...

Page 12: ...g Mi 49519 1 800 531 2465 11 Note Shown below are STANDARD assembly drawings It may not reflect your purchased system especially when optional items are added Refer to the Technical References section...

Page 13: ...tions Predator SS Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 12 Figure 2 Predator SS Low Profile Machine Description System Des...

Page 14: ...3 Highlight Industries Inc Predator SS Turntable Stretch Wrapper Operation Manual Installation Adjustments...

Page 15: ...r Positioning of the Machine Place the Predator Turntable Stretch Wrapper close to an area where you will be wrapping your loads Make sure that there is sufficient room to load unload the machine and...

Page 16: ...the top 2 bolts loose but in place Align keyholes on carriage back over top 2 bolts in carriage mount bracket and hang carriage Install and tighten all 6 mounting bolts 1 3 The carriage photo eye brac...

Page 17: ...ents Predator SS Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 16 Figure 3 Bracket in the Shipping Position Figure 4 Bracket in it...

Page 18: ...isconnect switch to the ON position Power should be applied to the drive board operating touch panel photoelectric sensors switches and LED s 3 Press the Emergency Stop button Make sure all machine po...

Page 19: ...oprocessor Card for the Predator SS S1 Operating voltage selector 220 VAC or 110 VAC Connector P1 Turntable Film Carriage Relay Output Connector P2 Power Input Connector P3 Operator Panel Input Connec...

Page 20: ...ing LED 15 is ON Start Button is pushed LED 16 is ON Pause Button is pushed LED 19 is ON Package Height Photo Sensor is unblocked LED 23 is ON Carriage Max Up Limit Switch is not tripped LED 24 is ON...

Page 21: ...ghlight recommended values may result in poor scale operation Navigating the Scale Menu Step 1 Turn the scale display over so you are looking from above down at the back side of the scale and turn off...

Page 22: ...which the scale may be zeroed Note that the indicator must be in standstill to zero the scale 100 F5 Motion Band Sets the level at which motion is detected by comparing the present display update with...

Page 23: ...Calibration Menu The display will momentarily show C 1 followed by a value with one flashing digit This value will be zero with the decimal point parameter selected in F10 Step 7 Place a known weight...

Page 24: ...4 Highlight Industries Inc Predator SS Turntable Stretch Wrapper Operation Manual Operation Instructions...

Page 25: ...ch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 24 The operator panel for the Predator SS is shown and described as follows Figure 6 Operator Contr...

Page 26: ...T button goes off Push START button again to begin a new cycle The TURNTABLE JOG button allows you to manually operate the turntable When this button is pushed the light on the button s upper left is...

Page 27: ...used for applying multi layer reinforcing wraps in automatic or manual mode Push and hold this button the carriage will stop raising lowering When released the carriage will resume its movement The EM...

Page 28: ...s being threaded 1 Place the film on the film mandrel 2 Set the Stretch Handel to the OFF position to release the tension See figure below Figure 7 Film Loading Threading Diagram 3 Follow the Film Fee...

Page 29: ...2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 28 5 Attach the film securely to the pallet Tying the end of the film in a knot often helps secure the film to the pallet Note The Stretch Tension numbe...

Page 30: ...he procedure below in the event of an emergency 1 Press the STOP button This cancels the current wrapping cycle and immediately stops the system 2 Correct the problem 3 Pull the STOP button out and th...

Page 31: ...5 Highlight Industries Inc Predator SS Turntable Stretch Wrapper Operation Manual Maintenance...

Page 32: ...ns Warning All maintenance operations require the equipment to be powered down and locked out for personnel safety Lock out Tag out Procedures Be sure that anyone performing any type of maintenance on...

Page 33: ...rews Turn the M10 bolt on the adjuster tab until the belt is tensioned Retighten the four motor flange screws Figure 8 Turntable Belt Adjustment Film Carriage Lift Chain Adjustment Refer to the figure...

Page 34: ...checked for proper tension and lubrication on a periodic basis Failure to do so will lead to premature sprocket failure Any general purpose chain lube should be sufficient for lubrication Replace cha...

Page 35: ...additional maintenance information about specific components on the machine refer to the components operation manuals shipped inside the main enclosure Maintenance Schedule Part Schedule Service With...

Page 36: ...6 Highlight Industries Inc Predator SS Turntable Stretch Wrapper Operation Manual Trouble shooting...

Page 37: ...all 3 While holding down the TURNTABLE JOG and CARRIAGE JOG buttons turn the main disconnect switch ON 4 Release the buttons after the screen shows EE 5 Push the START button The machine will run the...

Page 38: ...will display the alarm code that gives information about alarm code Figure 10 Self Test Error Display Display Possible Problem Location s A1 Film Carriage Safety Bar EMERGENCY STOP button Electrical e...

Page 39: ...5 38 Additional INFO Messages During normal machine operation the following messages might be displayed EO Emergency Stop condition System is normal Blinking Power supply is bad or both carriage up an...

Page 40: ...not accurate indicators of the absence of voltage The diagrams in this section will guide you in identifying typical problems while operating the Predator Turntable Stretch Wrapper and provide you wi...

Page 41: ...wer to the machine is not correct Use a voltmeter to check that the machine is receiving 120VAC The INFO display shows E0 The Emergency Stop button is pressed Turn the breaker back on or replace if ne...

Page 42: ...eed towards 100 The turntable is mechanically restricted Check the condition of the motor chain and rollers under the turntable Replace as necessary The turntable speed potentiometer has failed Use a...

Page 43: ...check the resistance of the potentiometer A fuse on the microcontroller card has blown Check fuses and replace as needed The motor is not wired correctly Check wiring to the motor and replace as nece...

Page 44: ...7 Highlight Industries Inc Predator SS Turntable Stretch Wrapper Operation Manual Technical References...

Page 45: ...Description Qty Turntable 300013 BELT B 172 1 Turntable 500010 PLASTIC SUPPORT WHEEL 6 Turntable 300037 TURNTABLE DRIVE MOTOR 1 4HP 60 dia turntable 1 Turntable 300040 TURNTABLE DRIVE MOTOR 1 2HP 72...

Page 46: ...Technical References Predator SS Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 45 Electrical Schematics Electrical Drawings...

Page 47: ...Technical References Predator SS Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 46 Electrical Schematics continued...

Page 48: ...Technical References Predator SS Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 47 Enclosure Layout...

Page 49: ...Technical References Predator SS Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 48 Sensor Layout...

Page 50: ...11 401367 BUTTON WHITE 1 12 401368 BUTTON SEAT CONTACTOR Nox1 1 13 400609 400610 400611 AUTO RUN GREEN LAMP COVER SEAT LIGHT 1 1 1 14 401371 KNOB RN 99F 6 4 2 15 400649 VARIOUS RESISTOR 5K 2 16 401372...

Page 51: ...Technical References Predator SS Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 50 Turntable Frame Assembly Mechanical Drawings...

Page 52: ...4 500015 MOTOR PULLEY 4 22 1 5M MOTOR PULLEY 4 28 1 8M 1 1 9 207303 SET SCREW M8 x 10L 2 10 200095 SCREW M10x70L 1 11 200077 SCREW M6x12L W 1 12 500083 MOTOR BOX FIX PLATE 1 13 500087 PIN 2 14 300006...

Page 53: ...35 500006 LOCATING PLATE 1 36 200108 SCREW M5x10L W 4 37 500008 PULLEY FIXING PLATE 1 38 500085 BELT PULLEY SEAT RING 1 39 300012 RING RTW 42 1 40 500084 BELT PULLEY SHAFT 1 41 300018 BEARING 6004ZZ 2...

Page 54: ...Technical References Predator SS Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 53 Turntable Scale Frame Assembly optional...

Page 55: ...2 10 200095 SCREW M10x70L 1 11 200077 SCREW M6x12L W 1 12 500083 MOTOR BOX FIX PLATE 1 13 500087 PIN 2 14 300006 RING STW 10 2 15 600424 TURNTABLE SEAT WITH INTEGRAL SCALE 1 5M 1 16 300009 RING STW 17...

Page 56: ...LLEY SEAT RING 1 39 300012 RING RTW 42 1 40 500084 BELT PULLEY SHAFT 1 41 300018 BEARING 6004ZZ 2 42 300010 RING STW 20 1 43 500086 BELT PULLEY BEARING SEAT 1 44 200088 SCREW M10x16L 4 45 200100 SCREW...

Page 57: ...Technical References Predator SS Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 56 Tower Assembly...

Page 58: ...4 9 500136 500290 CHAIN WHEEL COVER STD CHAIN WHEEL COVER 110 1 1 10 500041 UP DOWN CHAIN WHEEL LOWER 11 TEETH 1 11 200802 SHCS M6 x 16L S W W 1 12 300020 BEARING 6202 2NR 1 13 500102 SPEED REDUCER B...

Page 59: ...AT 1 37 200131 NUT M10 S W W 6 38 600008 ELEVATOR UNIT SEAT INNER 1 39 200084 SCREW M8x20L S W W 2 40 200083 SCREW M8x16L S W W 6 41 500138 LIMIT PLATE 2 42 200125 SCREW M6x16L S W NUT 4 43 500139 500...

Page 60: ...Technical References Predator SS Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 59 Film Carriage Assembly...

Page 61: ...ING 1 9 500148 FILM SEAT UPPER 1 10 500101 FILM SEAT SHAFT 1 11 500149 504260 ELEVATOR UNIT SEAT OUTER 20 ELEVATOR UNIT SEAT OUTER 30 1 1 12 500150 PEDAL 1 13 200079 SCREW M6x20L S W W 4 14 700072 LOW...

Page 62: ...4 44 500155 STRETCH SEAT COVER UPPER 1 45 500156 WHEEL 1 46 200121 SCREW M6x10L 1 47 200130 NUT M8 S W 2 48 500157 STRETCH SEAT SHAFT 1 49 200130 NUT M8 W 1 50 500158 RING 1 51 500159 UPPER STRETCH S...

Page 63: ...6x12L 4 77 500171 500172 MOVING SHAFT MOVING SHAFT 1 1 78 300052 RING STW 22 4 79 300006 RING STW 10 4 80 300015 BEARING 6000ZZ 4 81 500173 504262 IDLER ROLLER 20 IDLER ROLLER 30 1 1 82 500174 504263...

Page 64: ...Technical References Predator SS Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 63 Advanced Infrared Eye Optional...

Page 65: ...8 Highlight Industries Inc Predator SS Turntable Stretch Wrapper Operation Manual Notes...

Page 66: ...Notes Predator SS Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 65...

Page 67: ...Notes Predator SS Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 66...

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