Now “tack” this assembly together by loosely placing screws in the pilot holes nearest
the corners. Be sure the unit is absolutely square. Now glue and screw the center
stiffener in place. Check assembly for square and alignment. Now glue and screw the
two other Stiffeners into position. All of the above assembly should be done with glue
and #8 x 1 1/4” wood screws.
Place the pre-assembled Cleats and Rails in their proper position on the Bed Face
Panel. Use Drawing #8 as your guide to the final placement of the Cleats and Rails.
Glue and screw the Cleats and Rails securely to the Bed Face Panel; be sure you
have the 1” (25mm) overhang of the panel on two sides and the foot and that the
head Rail is flush with the Head End of the Bed Panel.
Now that the Side and End Rails and Cleats are attached to the Bed Face, you have
some minor tasks to complete.
NOTE
: Lift Mechanism mounting holes #1 and #2 are partially blocked by the Cleats
on both the left and right side. Using a 3/4” (19mm) spade bit, drill away enough of
the Cleat so the nuts and washers for the mounting bolts will have adequate clear-
ance.
Tape the tops and ends of the Side and End Rails for a more finished appearance
and to prevent possible snagging.
Attach the Velcro straps approximately 16” from the Foot end of the Cleats. Use the
3/16” x 3/4” (O.D.) washers and #8 x 3/4” wood screws. Fold the Velcro strap over to
screw through for extra strength. The Velcro hooks and loops should face each other.
Press fit the Confirmat screw caps on all 12 Confirmat screws at the corners of the
Rails.
Attach the Universal Panel Saver Guards at the Bed Panel Head Corners shown in
Drawing 11a.
6.
7.
8.
9.
10.
11.
STEP 6: Assemble Bed Face Panel Unit - Prepare and assemble Cleats
and Rails and attach to Bed Face Panel (cont.)
Ø5/16” (8) Bore Hole
Double
End
3/4" x 4 1/2" x 56 1/8" (19 x 114.3 x 1426mm)
55 1/2" (1426)
King
End
3/4" x 4 1/2" x 62 1/8" (19 x 114.3 x 1578mm)
61 1/2" (1578)
Ø9/32” (7) Through Hole
Plywood End Rail
Confirmat Screw
Ø3/16” (5)
Ø9/32” (7)
4 1/2"
(114)
4 1/2"
(114)
4 1/2"
(114)
3/4" x 4 1/2" x 41 1/8" (19 x 114.3 x 1045mm)
40 1/2" (1045)
Single
End
3" (76)
2 1/4" (57)
3/4"(19)
3/4"(19)
3/4"(19)
4 1/2" (114)
Ends
Drawing 12.
3/4” (19)
3/4” (19)
3/4” (19)
16.
