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Harrington Generators International
498-1019
14
Petrol Generator
Maintenance
Safety Precautions
Some of the most important safety precautions follow.
However, we cannot warn you of every conceivable
hazard that can arise in performing maintenance. Only
you can decide whether or not you should perform a
given task.
WARNING
Failure to properly follow maintenance instructions
and precautions can cause serious injury or death.
Always follow the procedures and precautions in the
operations manual. Where third party equipment is
incorporated into the generator always refer to their
guides for familiarisation
•
Make sure the engine is off before you begin any
maintenance or repairs. This will eliminate several
potential hazards:
•
Read the instructions before you begin, and make
sure you have the tools and skills required.
•
To reduce the possibility of
fi
re or explosion, be
careful when working around petrol. Use only a
non
fl
ammable solvent, not petrol, to clean parts.
Keep cigarettes, sparks, and
fl
ames away from all
fuel-related parts.
Maintenance Routine
The following procedures refer to the common mainte-
nance items for servicing your generator.
Fuel Level Check
Refer to Pre-Start Checks.
Oil Level Check
Refer to Pre-Start Checks.
Engine Oil Change
Change Oil after the
fi
rst 5-8 hours of use and then
every 50hrs or season. Change oil every 25hrs if
using under heavy load or in high temperatures.
Recommended oil of grade 10W30 or better.
Drain the oil in the engine while the engine is warm.
Warm oil drains quickly and completely.
1. Place the generator on a level surface, and place
a suitable container under the drain plug bolt.
2. Disconnect spark plug leads and keep away from
spark plugs. Disconnect battery at the negative
terminal.
3. Remove the oil
fi
ller cap, drain plug bolt, and
drain plug washer to drain the oil into the suitable
container.
Oil Drain
Plug
4. Follow HSE recommendations regarding the
handling and disposal of contaminated oil
products.
5. Reinstall drain plug and tighten. Remove oil
fi
ller
cap.
6. Fill with recommended oil to the top of the oil
fi
ller
neck. Replace oil
fi
ller cap.
Change Oil Filter
Change oil
fi
lter after every 100 hours or every
season.
1. Drain engine oil and remove oil
fi
lter.
2. Before installing new
fi
lter, lightly oil
fi
lter gasket
with fresh, clean oil.
3. Screw
fi
lter on by hand until gasket contacts oil
fi
lter adapter. Tighten 1/2 to 3/4 turn more.
4. Add fresh oil. Fill to FULL line on dipstick.
5. Start and run engine at idle to check for leaks.
6. Stop engine. Re-check oil level. Add oil if required.
Service Air Filter Pre-Cleaner
A dirty air
fi
lter will restrict air
fl
ow to the carburettor,
reducing engine performance. If the engine is
operated in dusty areas, clean the air cleaner
more often than speci
fi
ed in the MAINTENANCE
SCHEDULE.