HGI Generators SKD100-I Operation And Maintenance Manual Download

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Ravenstor Road

Wirksworth

Derbyshire

DE4 4FY

ENGLAND

Sales Tel:

+44 (0) 1629 824 284

Sales Fax: +44 (0) 1629 824 613

Email: [email protected]

[email protected]

Website: www.hgigenerators.com

Operation and Maintenance Manual

10.0 kVA Diesel Generator

Build No: SKD100-I, SKD100-IR

Publication No 498-1060

any medium by electronic means or other) without the written permission of the copyright holder except in accordance with

the provisions of the Copyright, Designs and Patents Act 1988.

Applications for the copyright holder’s written permission to reproduce any part of this publication should be addressed to

Harrington Generators International Limited at the address above.

Any reference to trademarked product names used within this publication is owned by their respective companies.

Harrington Generators International Limited reserves the right to change the contents of this document without prior notice.

Summary of Contents for SKD100-I

Page 1: ...uding photography or storing in any medium by electronic means or other without the written permission of the copyright holder except in accordance with the provisions of the Copyright Designs and Pat...

Page 2: ...Reproduction of this manual is not permitted unless written approval is obtained from the manufacturer Change Control Date Version Author Reason for change Jan 16 Provisional MC Draft for Review by A...

Page 3: ...SKD100 I 3000 RPM Diesel Generator...

Page 4: ......

Page 5: ...4 THE POWER GENERATOR page 18 05 TECHNICAL DATA page 23 06 INSTALLING AND STARTING THE POWER GENERATOR page 27 07 USING THE GENERATOR page 31 08 MOVING THE GENERATOR page 35 09 GENERATOR MAINTENANCE p...

Page 6: ...B SKD100 498 1060 01 REFERENCE GUIDE 01 1 This publication page 7 01 2 Purpose page 7 01 3 Reference to regulations page 7 01 4 Using this manual page 8 01 5 Terminology page 8 01 6 Abbreviations page...

Page 7: ...presents the amount of sound energy emitted in the time unit and is a characteris tic of the sound source independent of the distance from the point of measurement dB A is the unit of measurement Soun...

Page 8: ...be unabridged undamaged and readable in its entirety If lost a copy must be promptly requested to the manu facturer 01 5 TERMINOLOGY Explanation of some of the terms relating to the power generator a...

Page 9: ...TIONS 02 1 Precautions to be observed page 10 02 2 Risks for the operator when using this unit page 11 02 3 Protective clothing recommended for operators page 11 02 4 Meaning of safety signs page 12 0...

Page 10: ...re hot oil can cause burns Always wear protective gloves BEFORE STARTING THE GENERATOR FOR STATIONARY USE Connect the power generator to earth using the proper terminal and a cable of suitable size wi...

Page 11: ...Never touch any parts that are electrically live Repair or replace all worn or damaged parts Install and maintain equipment according to regulations Switch off the generator and disconnect the battery...

Page 12: ...or can be started remotely do not stay in the proximity Danger of burns hot surfaces Danger do not open when the engine is hot Danger belt and fan propeller Turn off the generator before opening cover...

Page 13: ...opping the engine Do not bring close cigarettes sparks or flames while fuelling Clean any diesel oil spill immediately Danger of leaks of corrosive liquids Danger of crushing the upper limbs Prohbitio...

Page 14: ...n the generator is in operation Wear protective ear plugs and or earmuffs when close to the generator Information Sign Meaning Indicates the location of a point for lifting the generator unit This car...

Page 15: ...15 498 1060 GB SKD100 02 ACCIDENT PREVENTION SAFETY REGULATIONS 02 5 LOCATION OF SAFETY SIGNS PROVIDED ON THE UNIT...

Page 16: ...16 GB SKD100 498 1060 03 ENVIRONMENTAL DIRECTIONS 03 1 Waste material and lubricating oil page 17 03 2 Disposal of the unit page 17...

Page 17: ...s located 03 2 DISPOSAL OF THE UNIT Procedure 1 Disassemble the unit and classify its components according to the following rule Reusable components Components made of recyclable material Components t...

Page 18: ...18 GB SKD100 498 1060 04 THE POWER GENERATOR 04 1 Generator components page 19 04 2 SKD100 I Control panel description page 21 04 3 SKD100 IR Control panel description page 22...

Page 19: ...R GENERATOR 2 3 4 5 6 7 8 1 1 7 7 7 1 04 1 GENERATOR COMPONENTS 1 Intake screen 2 Control panel 3 Lifting eye 4 Exhaust Vent 5 Fuel Filler Cap 6 Canopy handle 7 Fork Lift Pockets 8 Air Vent Screen 4 3...

Page 20: ...2 3 4 5 6 7 1 Radiator tank 2 Fuel filter 3 Coolant filler cap 4 Oil filler cap 5 Oil filter 6 Engine oil level dipstick 7 Fuel pre filter 8 Alternator battery charger 9 Muffler extension 10 Starter...

Page 21: ...2 poles earth leakage circuit breaker option on request 4 Low oil pressure alarm lamp 15 30 A circuit breakers push to reset 5 Glow plug signal lamp 16 230 V 32 A single phase current socket 6 Starti...

Page 22: ...alarm lamp 16 230 V 32 A single phase current socket 5 Glow plug signal lamp 17 15 A circuit breakers push to reset 6 Starting key 18 230 V 16 A single phase current sockets 7 Fuel level gauge option...

Page 23: ...23 498 1060 GB SKD100 05 TECHNICAL DATA 05 1 Generator page 23 05 2 Engine page 23 05 3 General specifications page 23 05 4 Outline dimensions page 24...

Page 24: ...1 hour every 12 hours Standby power no overload permitted 05 2 ENGINE Engine type Kubota D 722 B Number of cylinders 3 Displacement 719 cm3 Power emergency service 17 HP 12 5 kWm Engine speed 3000 rpm...

Page 25: ...25 498 1060 GB SKD100 05 TECHNICAL DATA 05 4 OUTLINE DIMENSIONS Unit with canopy open 674 mm 650 mm 860 mm 1358 mm 1835 mm 1524 mm...

Page 26: ...26 GB SKD100 498 1060 05 TECHNICAL DATA Trolley mounted unit 900 mm 979 mm 1746 mm...

Page 27: ...ND STARTING THE POWER GENERATOR 06 1 Preliminary operations page 27 06 2 Maximum operating angles page 28 06 3 Location page 28 06 4 Air flow clearance page 29 06 5 Checking generator operation page 2...

Page 28: ...p n 3 Proceed to fill up the fuel tank Put the fuel cap back on In case clean up any spilled fuel immediately before starting the machine COOLANT CHECKING picture 3 The machine is supplied filled up w...

Page 29: ...for a 44 Ah battery it is advised that the charging current be about 4 4 A If the acid temperature exceeds 55 C cut off the charging The battery is deemed fully charged if the charging voltage has no...

Page 30: ...application of heavy loads to a new engine has the effect of shortening the engine life During the first 20 hours of operation and to allow for a good engine run in do not use more than 70 of the maxi...

Page 31: ...32 07 2 Earthing the power generator page 32 07 3 Starting the engine page 32 07 4 Stopping the engine page 33 07 5 Using the power generator unit page 33 07 6 Adjustments and settings page 34 07 7 Pu...

Page 32: ...lectrical connection to earth The earth system must conform to CEI 64 8 regulations Do always connect the power generator to earth Check that the cables are in perfect condition 07 3 STARTING THE ENGI...

Page 33: ...At the end of work before removing plugs from panel sockets open the circuit breakers Connect loads to generator s sockets only by using cables of suitable size and in good conditions with plugs fitt...

Page 34: ...ore fuelling Do not smoke when fuelling Do not perform fuelling near flames Do not overfill the fuel tank and clean up any spillages Check daily that there is no leakage of fuel or oil from the engine...

Page 35: ...35 498 1060 GB SKD100 08 MOVING THE GENERATOR 08 1 Packing transporting and storing the unit page 35 08 2 Lifting and moving the unit page 35...

Page 36: ...opes or chains are approved and of sufficient capacity Always use the lifting eyes provided by the manufacturer as indicated Use a fork lift of proper capacity fitted with wide forks and lift the unit...

Page 37: ...37 498 1060 GB SKD100 9 GENERATOR MAINTENANCE 09 1 Maintenance page 38 OIL...

Page 38: ...ge Every 500 hours Removal of sediment in fuel tank Cleaning of water jacket radiator interior Replacement of fan belt Every one or two months Recharging of battery Every year Replacement of air clean...

Page 39: ...nimum and maximum marks Do not overfill the oil above the maximum markonthedipstickbecauseoilcombustion can cause a sudden increase in engine speed The lubricating oil and the engine can be very hot t...

Page 40: ...the air Air bleeding the fuel system picture 3 Do not bleed a hot engine as this could cause fuel to spill onto a hot exhaust manifold creating a danger of fire Air bleeding of the fuel system is requ...

Page 41: ...flames To replace the cartridge when the power of the engine decreases or it increases to smokiness of the exhaust Do never use the generator group without the cartridge of the air filter To avoid to...

Page 42: ...42 GB SKD100 498 1060 10 OPTIONAL ACCESSORIES 10 1 Trolley page 43 10 2 AMF Panel page 44...

Page 43: ...SPARE PART CODE Complete trolley 760 605 1 Handle knobs A1032 002 2 Handle A1032 003 3 Pins A1032 004 10 1 TROLLEY List of spare part codes No DESCRIPTION SPARE PART CODE 4 Handle supports A1032 005...

Page 44: ...e Electricity Safety Quality and Continuity Regulations 2002 S I 2002 2665 and in observance to the Directive Machine 98 392 CEE and following changes 91 368 CEE 93 44 CEE perceived with DPR 459 96 th...

Page 45: ...45 498 1060 GB SKD100 11 SPARE PARTS...

Page 46: ...46 GB SKD100 498 1060 11 SPARE PARTS 11 1 Spare part codes panel page 48 11 2 Spare part codes generator page 50 11 0 Spare part codes labels page 47...

Page 47: ...097 A1032 099 A1032 101 A1032 103 A1032 106 A1032 108 A1032 110 A1032 112 A1032 114 A1032 117 STOP A1032 118 A1032 120 A1032 121 STICKER SPARE PART CODE A1032 094 A1032 096 A1032 098 A1032 100 A1032...

Page 48: ...48 GB SKD100 498 1060 11 SPARE PARTS...

Page 49: ...10V lamp A1032 028 21 110V 16A current plug A1032 026 22 230V 16A current socket A1032 025 23 230V 16A current plug A1032 027 List of spare part codes No DESCRIPTION SPARE PART CODE 24 Glow plug lamp...

Page 50: ...50 GB SKD100 498 1060 11 SPARE PARTS...

Page 51: ...ame A1032 069 20 Canopy A1032 070 21 Canopy handle A1032 071 22 Rear canopy A1032 072 23 Rear canopy cover A1032 073 24 Flap A1032 074 25 Fuel tank cap gasket A1032 075 26 Engine left support A1032 07...

Page 52: ...52 GB SKD100 498 1060 12 ELECTRICAL DIAGRAM 12 1 Electrical diagram SKD100 I page 53 12 2 Electrical diagram SKD100 IR page 54...

Page 53: ...87 OP Stop timer Fuel meter BC Start Key switch Lamp timer WT GP BC BATTERY CHARGER FAULT LAMP WT COOLANT HIGH TEMPERATURE ALARM LAMP OP OIL LOW PRESSURE ALARM LAMP GP GLOW PLUG LAMP RES RESERVE ALARM...

Page 54: ...1 2 PREHEAT DC P O C B RES GP WT R6 Emergency Stop button 7 2 6 1 Fuel meter EMERGENCY STOP 16 T 12 8 10 9 11 5 7 5 1 6 14 13 DC OIL PRESS PREHEAT AUX START DC BC BATTERY CHARGER FAULT LAMP WT COOLANT...

Page 55: ...55 498 1060 GB SKD100 12 ELECTRICAL DIAGRAM 230V 110V VOLT SELECTOR 6 7 2 3 240 0 110 8 5 1 4 14 15 10 11 16 9 12 13 FUSE 2A PT1 32A 1 pole PT2 16A 1 pole PT3 80A 2 poles...

Page 56: ...y periods which can be provided on application b Warranty Terms 1 HGI warrants that on delivery and during the Warranty Period the Generator shall a conform in all material respects with its descripti...

Page 57: ...ut the unit must either be returned to HGI for any warranty claims or we may at our discretion assign a local engineer to asses any claim Any Claim for Export warranty must be made via a the warranty...

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