HEX CHUCK Operation Manual Download Page 17 | Manualshive

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HEX CHUCK Operation Manual Download Page 17

CHUCK Bolting Data Processor
Operations Manual

CHUCK and all materials within copyright HEX TECHNOLOGY (2021)

15

A. Connect Cables to Brain

Each cable bundle contains four coaxial cables marked red, white, blue, and yellow.

We recommend using following sequence when connecting cables to the numbered ports:

1.

Red

2.

White

3.

Blue

4.

Yellow

Attach red cable to connector #1, white to connector #2, blue to connector #3, and yellow to

connector #4.

Once cables are attached to ports on the CHUCK Brain, but

not yet attached to the bolts,

you

must calibrate the Brain.

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Summary of Contents for CHUCK

Page 1: ...CHUCK Bolting Data Processor Operations Manual HEX TECHNOLOGY 2021...

Page 2: ...CHUCK s Software 5 Connect to CHUCK 5 Getting Started in the Software 6 Status Setup 6 Other Uses for the Status Window 8 Using CHUCK 9 Navigation Buttons 9 Configure Your CHUCK 10 Bay Setup 13 Calibr...

Page 3: ...to unboxing your CHUCK connecting it to your training skid and performing the initial software setup Click on the links to view our video library 1 Unboxing CHUCK What s Inside 2 Connecting CHUCK to t...

Page 4: ...guide walks you through the setup and use of CHUCK Hardware Check Procuring Bolts for CHUCK CHUCK must be paired with instrumented bolts from manufacturer James Walker The unit is compatible with stu...

Page 5: ...nderside of the CHUCK Brain with the WiFi network name the WiFi password and the CHUCK serial number You will need those items to connect to your CHUCK If you discover an item is missing contact help...

Page 6: ...The ring terminal is sized for the 10 machine screws that are used to mount the CHUCK Brain We recommend you ground at one of the mounting screws IMPORTANT CHUCK box MUST be grounded to a point that i...

Page 7: ...OK1cAHTNJswxQZJCStEj1iVDhnust9oLnzvVbseRkXZ C k52nQVNbsgF dg ub2xoe0oWd552guCzABh2BDD stYk UwDmt W98ITF9eY1cJRQY 3ly 3cAKR5 Uu5ujSX2X8b6ZK0lbiUgaY9 6 q5NWk73dpICjiUtyi1UxKvKTeITwsdu4u7LJsMsojV4WA Conn...

Page 8: ...tatus section presenting license and serial number 3 A section housing four Bays Bay 1 Bay 2 etc We will discuss each of those items later During startup your first step is to provide the necessary in...

Page 9: ...eds to match the serial number that you will find on a sticker on the CHUCK Brain Click on the 0 and enter the serial number 4 In the License Status box click on No key to open that dialog a You ll ha...

Page 10: ...onnected to the CHUCK Server This field will continue to tick off seconds letting you know your system is operational Finally the status window shows the software version number If you click on the ve...

Page 11: ...igate through CHUCK s various menus and utilities You will see six buttons Setup Configure 3 inch 150 4 inch 1500 Torque Stand Shutdown Three of the buttons are labeled with the names of three station...

Page 12: ...K and all materials within copyright HEX TECHNOLOGY 2021 10 Configure Your CHUCK Click on Configure to access the Configuration Page You can configure your system to measure bolt load on multiple flan...

Page 13: ...configuration click the cog icon in the upper right corner You will arrive at a Station Setup window In Station Setup you can adjust Station Description which is the text in the navigation button at t...

Page 14: ...ssembly A Multi Trial station allows up to five successive assemblies to be stored within a single screen shown below which is helpful for comparing the effect of good vs bad assembly practices More a...

Page 15: ...1 13 Bay Setup The CHUCK Brain has four sets of coaxial connectors within each Bay Two Bays are shown above The four coaxial connectors to the left are one Bay and the four o the right are the other B...

Page 16: ...change it You will generally number these 1 4 For an eight bolt flange you simply assign two bays to the same station and number the bolts 1 4 on one bay and 5 8 on the second bay Twelve and 16 bolt...

Page 17: ...xial cables marked red white blue and yellow We recommend using following sequence when connecting cables to the numbered ports 1 Red 2 White 3 Blue 4 Yellow Attach red cable to connector 1 white to c...

Page 18: ...and Brain Return to your laptop and navigate to the Setup page You ll see Calibrate and Zero buttons in the lower left corner for each bay Click Calibrate You will see a spinner for a few seconds Onc...

Page 19: ...button You need to use the Zero button each time you connect instrumented studs to the CHUCK Brain or any time you see bolt load drift off zero for an unloaded stud When to Calibrate And Why it Matte...

Page 20: ...adings on adjacent studs If you disconnect the stud listed in the message Bay 1 channel 2 in the above message and then you get the error on an adjacent stud disconnect that stud as well and repeat Wh...

Page 21: ...stud appears as a bar with a number indicating the bolt load value inside The average load on all the studs will appear as a red horizontal bar through the columns Values for the minimum maximum and...

Page 22: ...ing at the bottom of the page After you start applying load you will see load appear on bolts that have not yet been torqued These loads are due to elastic interaction and are real Don t zero them Wit...

Page 23: ...oad that can result from different assembly processes such as proper improper lubrication tool selection or tool use misuse At the Torque Stand page shown below you will see an empty graph along with...

Page 24: ...to all studs press the pause button to save the values measured within that trial Press the start button to begin the next trial Repeat to record up to five trials The controls on the page also inclu...

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