HERO JFW01 Manual Download

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Date

Job Card No.

Kms

Advice

Authorised

Distributor/Dealer

(Sig. & Stamp)

Job Card No.

Completion Dt.

SERVICE ADVICE SHEET

Normal wear and tear components replacement advice

Summary of Contents for JFW01

Page 1: ...at Hero MotoCorp are committed to demonstrate excellence in our environment performance on a continual basis as an intrinsic element of our corporate philosophy To achieve this we commit ourselves to...

Page 2: ...THE TIME OF ITS PRINTING APPROVAL AND THE ACCURACY OR CORRECTNESSOFTHESAMEISNOTUNDERTAKENORGUARANTEED Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE A...

Page 3: ...ENGINE 50 RUNNING IN RIDING 52 CLEANING OF VEHICLE 58 PARKING STEERING LOCK 57 TOOL KIT 58 WASHING OF VEHICLE 58 Brakes Integrated braking 20 ESSENTIAL INDIVIDUAL COMPONENTS 27 Steering lock 35 Impor...

Page 4: ......

Page 5: ...gwithlegal insurancedepartments 1 Duringregistrationofthevehicle 1 Model Maestro EDGE VIN Engine Variant VEHICLE IDENTIFICATION JF33AE MBLJFW01 JFW01 JF33AE Drum Cast wheel Integrated brakes MBL JFW01...

Page 6: ...tre at draining 5 5 litres 5 80 kW 7500 r min 8 50 N m 5500 r min 50 0x56 5 mm 9 5 1 110 9 cc Champion RG8YC Federal Mogul Capacities Engine Spark plug gap Valve clearance Idle speed Front suspension...

Page 7: ...stem Headlamp High Low Tail Stop lamp Kick Electric start 13 2V 17W 8 5W LED 12V 0 4W 1 6Wx8 nos LED Turn signal lamp Position lamp Meter illumination 12V 10Wx4 nos MFR Clear lens Amber bulb 12V 4 7W...

Page 8: ...er does the same We also recommend that you wear eye protection sturdy boots gloves and other protective gear page6 Beforeridingyourvehicle For safe riding its important to inspect your vehicle before...

Page 9: ...tinueriding Callforemergency assistance if needed Also follow applicable laws and regulations if another person or vehicleisinvolvedinthecrash For your safety we strongly recommend that you always wea...

Page 10: ...6 PROTECTIVE APPAREL Always wear HELMET Wear bright or reflective clothing Wear a face shield or goggles Shoes should be close fitting low heels and offer ankle protection Wear gloves...

Page 11: ...nd modifications Centercompartment 10 0Kg Rearluggagehook 1 5Kg Maximumweight Frontluggagehook 3 0Kg Putting too much weight in individual storage compartments can also affect stability and handling S...

Page 12: ...pment does not exceed the vehicle s electrical system capacity page 3 A blown fuse can cause lossoflights Do not pull a trailer or sidecar with your vehicle This vehicle is not designed for these atta...

Page 13: ...ore visible wear bright reflectiveclothingthatfitswell Get your vehicle serviced regularly by the AuthorisedDistributor Dealer Before riding make sure in which mode you are riding whether with i3s swi...

Page 14: ...ries can upset or deteriorate your vehicle s running condition Noise pollution Noise beyond a certain decibel is pollution Whether it is from horns or defectivemufflers excessivenoisewillcauseheadache...

Page 15: ...ndicator 13 i3sindicator 12 LCD panel of meter console Refer instruments and indicators page 16 for fuel gauge speedometer and other featuresofconsole 14 i3s switch 15 Front brake lever 16 Throttle gr...

Page 16: ...eflex reflector 3 Sidestand 9 Seat 10 Rearluggagehook 11 Headlamp LEFT SIDE VIEW 5 Kickstarterpedal 6 Rear turn signal lamp 7 Tail stoplamp 8 Reargrip 11 Accessories and features shown may not be part...

Page 17: ...2 Oilleveldipstick 4 Frontturnsignallamp 6 Front luggage hook 5 Position lamp RIGHT SIDE VIEW 13 7 Center compartment inside 8 Rear reflex reflector Accessories and features shown may not be part of s...

Page 18: ...s due It appears for few seconds when the ignitionswitchisturned ON page19 Next service distance Indicator glows for 2 seconds and turns OFF indicatingthati3ssystemisfunctional i3s indicator Turn sign...

Page 19: ...AM PM page 16 Digital clock 12 13 Indicates approximate fuel available in the form of digital segments The digital segments will swing to maximum scale on the meter console once the ignition switchist...

Page 20: ...llows set b mode Press and hold utton 2 and b utton 3 simultaneously for more than 2 seconds The clock will be set in the adjust modewiththe displayblinking hour sdigit LCDPANEL a Digitalclock 1 Digit...

Page 21: ...eter 3 Mode button 4 Set button 5 Date F F F E E E SERVICE ODO km km h PM 241 6 km Trip 2 Date 2 Jan 241 6 km Trip 2 Date 2 Jan 5 3 2 Tripmeterdisplaysfollowingparameters Distance distancecoveredinatr...

Page 22: ...played To set day press the mode button 3 to switch from month to day display Now pressthesetbutton 4 untilthedesiredday isdisplayed To end the adjustment press the mode buttonuntildatedisplaystopsbli...

Page 23: ...will swing to maximumscaleonthemeterconsoleoncethe ignition switch is turned ON If all the segments are displayed it means fuel quantity inthefueltankisapproximately5 5litres Low fuel indicator 1 is...

Page 24: ...JORCOMPONENTS Information you need to operate this vehicle BRAKES INTEGRATEDBRAKING Brakesareitemsofpersonalsafetyandshould alwaysbemaintainedwithproperadjustments When one applies the left lever fron...

Page 25: ...should be maintained at 10 20 mm Adjustment Turnthefirstadjusternut 5 tillyoucannot turnitbyhand Push the integrated brake arm 4 by hand inthedirectionasshown FREE PLAY 10 20 mm If the free play is mo...

Page 26: ...e fuel filler cap 2 insert the ignition key 3 push it in and turn the ignition key to FUEL OPEN position page 27 The fuel tank lid 1 will open as shown in the picture Remove the fuel filler capbyturni...

Page 27: ...ow marks 6 on the fuel fillercapandthefueltankarealigned Forlocking pressthefueltanklidgently If Spark knock or pinking occurs at a steady engine speed under normal load change petrol brand If the sam...

Page 28: ...You can be burned or seriously injured when handlingfuel Stop the engine and keep heat sparks and flameaway Refuelonlyoutdoors Wipeoffspillsimmediately WARNING Please ensure fuel is filled up as soon...

Page 29: ...heck the tyre pressure you should also examine tyre treads side walls forwear damage foreignobjects Bumps or bulges in the side of the tyre or the tread Replace the tyre if you find any bumpsorbulges...

Page 30: ...ter an emergency repair always have the tyre inspected replaced at our authorised dealer and replace the tyre if suggested You should not exceed 70 km hour for the 1st 24 hours or 105 km hour at any t...

Page 31: ...N OFF Ignition switch ESSENTIAL INDIVIDUAL COMPONENTS The ignition switch 1 is on the right side belowthesteering N O I IG IT N N O I IG IT N N O I IG IT N FUEL FUEL FUEL OPEN OPEN OPEN H S U P H S U...

Page 32: ...2 i3s switch 1 Dimmer switch Passing switch 2 Turn signal switch 3 Horn switch 1 3 2 1 2 The starter switch 1 is next to the throttle grip Righthandlebarcontrols 1 Starterswitch When the starter swit...

Page 33: ...secs The i3s indicator 2 on the speedometer console will glow for 2 seconds and turns OFF Start the engine and allow it to run at idle r min Put the vehicle in stand still condition on its main stand...

Page 34: ...ill be in normal operating conditions as other vehicles and no special functions will be performed The rider can startvehiclebyusingkick Application b Herorideguide Navigation Hero navigation applicat...

Page 35: ...you to accept 2 the termsofusetoproceed c d ALLOW a b ALLOW 2 Accept terms of use 2 Nowselectyourvehicle 3 Now application asks the user to turn the battery optimization off 4 It can be done by follo...

Page 36: ...Bluetooth connected 13 Bluetooth mode F F F E E E SERVICE ODO km km h AM Pair Connected Pair Connected 12 13 Now meter console will display paring pin 10 On pairing meter console displays Connected 12...

Page 37: ...displayed in am or pm Hero navigation Tousenavigationfeatureproceedasfollows app and meter console of your vehicle will display step by step navigation guidance direction through navigation signs pag...

Page 38: ...eter console It will display the nameofthecallerforfewsecondsifitisstored in your compatible smartphone For example If caller s number is stored in your compatible smartphone by name of Vijay then you...

Page 39: ...SERVICE ODO km km h AM Alert Low Batt Alert Low Batt 1 If your smartphone is paired with the meter console of your vehicle via bluetooth page 30 thenyouwillgetallthemissedcallsalerts 1 onthemetercons...

Page 40: ...gnition key 1 CAUTION Gently close the lid by hand Sudden dropping ofthelidmayresultinbreakingthelidlockand malfunctionofthelock 2 To open the seat insert the key 2 and turn it counterclockwise to SEA...

Page 41: ...mpartment as water may enter intothecompartment h Documentcompartment Toolkitholder Riding with a helmet attached to the holder can interfere with the objects and could cause a loss of control crash i...

Page 42: ...gsorcarrybags Front luggage hook 1 is provided below the handlebar MAXIMUMWEIGHTLIMIT 3 0Kg Frontluggagehook i Luggagehooks 1 Front luggage hook 1 Rearluggagehook Rear luggage hook 2 is located below...

Page 43: ...en the side stand is down Ignition switch ON the switch enables the side stand indicator lamp to glow on the speedometerpanel Check whether the side stand indicator 1 glowswhenthesidestandisdown Check...

Page 44: ...1 Left footrest 1 a Centercompartment Removal BODYPARTSREMOVAL Remove the bolts 1 from the center compartment Opentheseat page36 2 1 Bolts 1 2 Center compartment 2 Removethecentercompartment 2 Instal...

Page 45: ...rtment page40 Removethefueltraysubassembly 2 Remove the rear grip 3 by removing its bolts 4 1 Bolt 2 Fuel tray sub assembly 3 Rear grip 4 Bolts 1 2 4 3 Removethecentercover 6 Remove the screws 5 from...

Page 46: ...Removethebolts 8 Remove the screws 9 from left and right sideofthebodycover Removethebodycoverbolts 10 10 Body cover bolts Disconnectthefueltanklidlockcable 11 11 Fuel tank lid lock cable 11 10 Remove...

Page 47: ...wards and release the tabs 13 from it slots 14 frombothsidesofthevehicle Release the body cover from its frame Disconnect the tail stop lamp connector 12 Disconnect the drain tube from the joint 15 13...

Page 48: ...inner coverside Installation 2 Screws 2 While removing the front centre cover make sure to open the cover cautiously to avoid positionlampwirebreakage NOTE Disconnect the position lamp connector 3 an...

Page 49: ...r coverside Remove the four bolts 2 from the front cover 1 Screws 1 3 Screws 2 Bolts 3 2 Remove the front cover and disconnect the frontturnsignallampconnectors 5 4 Screws 4 5 Front turn signal lamp c...

Page 50: ...s 2 Right floor side cover 2 To dislodge the tabs 3 slide the floor side coverstotherearside 3 Tabs 3 Removetherightfloorsidecover Installation Leftfloorsidecover Installationisinthereverseorderofremo...

Page 51: ...eit Slidethedustcoverup 1 To open the right side rear view mirror the threads are to be loosened in clockwise direction and tightened in counter clockwise direction NOTE 1 Dust cover 2 Lock nut 3 Rear...

Page 52: ...ts 10 Disconnect the headlamp connector 11 andremovetheheadlampassembly 7 Screws 7 8 Headlamp assembly 9 Lugs 10 Grommets 11 Headlamp connector 9 11 8 10 h Headlampfocusadjustment Installationisinther...

Page 53: ...sary adjust free play page20 i3s system Make sure that i3s system is functionalproperly page28 Rear view mirror Ensure that the rear view mirror gives a good rear view when youaresittingonthevehicle L...

Page 54: ...ified by information in the Owner s Manuals that are still with them ADDRESS ___________________________ PHONE NO __________________________ Operate the kick starter or electric starter switch for sli...

Page 55: ...k the rear wheel by pressing the integrated brake lever 1 and locking theleverlock 2 2 1 CAUTION Do not attempt to start the engine and run the vehicle without a battery This may lead to electricaland...

Page 56: ...choke knob is at OFF position B Whileusingkickstarter Warmengine Rotatethethrottle1 8 1 4turn C Starttheengine Coldengine Pull the choke knob 5 out all the way to fully ON position A 1 8 1 4 C Review...

Page 57: ...ount the vehicle from the left side keeping at least one foot on the ground tosteadythevehicle 1 2 Unlock the integrated brake by further pressingtheintegratedbrakelever 1 soas to release the lever lo...

Page 58: ...ll move forward Whenslowingdownthevehicle coordination of the throttle 3 front 4 and integrated brake 5 is most important Since the vehicle is equipped with an integrated braking by pressing the brake...

Page 59: ...and slow down the vehicle by applying integrated brake 6 After completing the turn open the throttle gradually to accelerate the vehicle 5 Front brake 6 Integrated brake 3 Throttle CLOSE F F F E E E...

Page 60: ...ate 2 Jan 56 When descending a steep gradient close throttle 3 fully and apply integrated brake 4 toslowdownthevehicle Avoid continuous use of the brakes which may result in overheating and reduction...

Page 61: ...d remove thekey Ride at slower speeds and allow for extra stoppingdistance Exercise extreme caution when braking acceleratingorturning PARKING Lockthesteeringtopreventtheft 1 Ignition key A Push in B...

Page 62: ...ts and usage of muffler caps plugs during washtoensurequalitywash High pressure water or air can damage certainpartsofthevehicle Rinse the vehicle thoroughly with water to removeloosedirt Cleanthevehi...

Page 63: ...conomical and trouble free riding It will also helpreduceairpollution These instructions are based on the assumption that the vehicle will be used exclusivelyforitsdesignedpurpose Sustained high speed...

Page 64: ...agesofthismanual Other tasks that are more difficult and require special tools are best performed by professionals SAFETY PRECAUTIONS Make sure the engine is OFF before you begin any maintenance or re...

Page 65: ...paid service is availed within 90 days or 3000 km from the date of previous service whicheverisearlier Note 10 Replacethepinionstarterassemblyonceinevery2yearsor21000km whicheverisearlier Note 8 Clea...

Page 66: ...A I C Drain Crankcase Breather Tube I C I C I C I C I C Engine Oil T T R R T T R C Secondary Air Cleaner Element C C C C C C L C L C L C L C L C L Brake System I I I Final Drive Oil R Carburetor Engin...

Page 67: ...ers Rear Suspension Front Suspension Oil Belt Case Kick Starter Driven Gear Drive Belt L L L L L L L L L L L L I C I C I C I C I C I C Main Stand Side Stand Switch Side Stand Wheel Bearings Brake Shoe...

Page 68: ...afetyprecautions page60 The air cleaner element is of pre foam and viscous type replaced it should be at regular intervals pages 61 Early replacement may be required when riding in unusually wet or du...

Page 69: ...H IN KEROSENE SAE 90 Grade SQUEEZE TO SPREAD OIL The pre foam element should be serviced at regular intervals Service more page 61 frequently when riding in unusually wet or dustyareas Cleaning Pre oa...

Page 70: ...lighted red line 1 availableoni3sswitchplunger 2 outersurfaceofi3sswitchbody 3 While starting the vehicle with i3s switch ON condition and by rotating throttle grip inspectthefollowing i Start of the...

Page 71: ...r 3 i3s switch body 4 Black line 4 2 3 5 i3s adjuster A Clockwise Increase free play B Anticlockwise Decrease free play To achieve the startability of vehicle adjust the throttle movement approx 3 5 m...

Page 72: ...oline or low flash point solvents for cleaning the air cleaner element A fire or explosioncouldresult Check the engine oil level each day before ridingthevehicle BharatPetroleumCorporationLimited ENGI...

Page 73: ...engine with insufficient oil may causeenginedamage Topupifrequiredafterevery3000km NOTE 1 2 1 If required add recommended oil up to the upperlevelmark Donotoverfill Reinstall the oil level dipstick Ch...

Page 74: ...dlingusedoil WARNING The spring 3 and oil strainer screen 4 will come out when the oil strainer screen cap is removed Check that the oil strainer screen sealing rubber and cap O ring 5 are in good con...

Page 75: ...e refilling the oil make sure that no foreign material enters the final drive transmission Make sure that no oil gets on the tyre or wheel WARNING Never use a spark plug with an improper heat range Se...

Page 76: ...40 Refer to the safety precautions page 60 The engine must be at normal operating temperature for accurate idle speed adjustment Ten minutes of stop and go ridingissufficient 1 Throttle stop screw The...

Page 77: ...battery means that this product must not be treated as householdwaste This symbol on the battery means the old battery must be returned to your Authorised Distributor Dealer as it mustbetreatedasrecyc...

Page 78: ...a month remove the battery fully chargeandstoreinacoolanddryplace Removethefrontcentercover page44 Batteryremoval If the battery is expected to be stored for more than two months ensure to fully charg...

Page 79: ...se 2 15A 10Aand10A Batteryinstallation Reinstall in the reverse order of removal Be sure to connect the positive ve terminal first thenthenegative veterminal FUSEREPLACEMENT The fuse box 1 is near bat...

Page 80: ...ignition switch OFF whenreplacingthebulb After installing a new bulb check that the lampoperatesproperly The bulb becomes very hot while the lamp is ON and remains hot for a while after it is turned O...

Page 81: ...se order of removal Remove the fuel tank lid lock cable from the guide 2 d Tail Stop lamp LED unit Removethebodycover page41 Install a new tail stop lamp unit in the reverseorderofremoval Remove the t...

Page 82: ...manifold to convert carbon monoxide to carbon dioxide This reducestheCO inthevehicle sexhaust POLISHINGOFVEHICLE After washing your vehicle wax all painted surfaces except matte painted surfaces usin...

Page 83: ...stributetheoil Drain any excess aerosol rust inhibiting oil from the fuel tank Fill the fuel tank with freshpetrol Changetheengineoil Spray the inside of the tank with an aerosol rust inhibitingoil Re...

Page 84: ...Dealer Check spark plug for fouling Improper electrode gap Replace spark plug adjust Spark plug gap 0 6 0 7 mm Loose contact Check for poorly connected Or loose spark plug wire Secure properly Check f...

Page 85: ...plug Readjust free play of rear brake lever Dirty Clogged Loose 3 POOR PICK UP Ok Check tyre inflation pressure Under inflated Correct tyre pressure Consult Authorised Distributor Dealer Clean Refit C...

Page 86: ...wnavigationsignswhenyourvehicleisinnavigationmodewithyoursmartphone Wrong way Turn Slight Right Turn Sharp Left Keep Right Ferry Round About Left Round About Right U Turn Left U Turn Right Fork Left F...

Page 87: ...DELIVERY CERTIFICATE No IB9B Engine No VIN No Colour Model Allotment No Customer s Name I have been explained by the dealer about correct and safe driving habits warrantytermsandconditions servicesche...

Page 88: ...t of tools for details see below 4 Standard Accessories 5 Battery 6 Tyre Front Rear Make Make Make Sr No Sr No Sr No Thevehiclehasbeendeliveredinfactoryfreshconditionstomysatisfaction I haveunderstood...

Page 89: ...FICATE Engine No VIN No Colour Model Allotment No Customer s Name I have been explained by the dealer about correct and safe driving habits warrantytermsandconditions serviceschedulesandmaintenancetip...

Page 90: ...t of tools for details see below 4 Standard Accessories 5 Battery 6 Tyre Front Rear Make Make Make Sr No Sr No Sr No Thevehiclehasbeendeliveredinfactoryfreshconditionstomysatisfaction I haveunderstood...

Page 91: ...sed is inferior Damages other parts of clutch like clutch center and outerclutch Poor performance Reduced life Improper sealing Engine knocking Leads to leakage and smoky exhaust Higher emission level...

Page 92: ...ifrequired Cleanandlubricatebrakecamateveryservice Inspectstoplampswitch hornandadjustifnecessary Inspectandadjustfront Integratedbrakeleverfreeplayateveryservice exceptmattepaintedmodels Cleanandpoli...

Page 93: ...icheverisearlier 500 750 3000 3500 6000 6500 9000 9500 15000 15500 12000 12500 18000 18500 21000 21500 24000 24500 I II III IV V VI VII VIII IX 27000 27500 30000 30500 33000 33500 36000 36500 42000 42...

Page 94: ...60000 60500 63000 63500 66000 66500 72000 72500 69000 69500 XX XXI XXII XXIII XXIV XXV SERVICE RECORD SHEET To be Filled in by Supervisor Free Paid Service Km Range Date Km Reading Job Card No Author...

Page 95: ...Date Job Card No Kms Advice Authorised Distributor Dealer Sig Stamp Job Card No Completion Dt SERVICE ADVICE SHEET Normal wear and tear components replacement advice...

Page 96: ...___________________________ REGN NO ______________________________ DATEOFPURCHASE____________________KM READING_________________________ AUTHORISED DISTRIBUTOR DEALER NAME_____________________________...

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