HERKULES G100 Owner'S Manual Download Page 2

Page: 2 / 19

Warnings

……………………………………………………………………………………………………………………… 3-4

Assembly Instructions

……………………………………………………………………………………………………….. 5-7

Model Information

……………………………………………………………………………………………………………. 8

Installation

………………………………………………………………………………………………………………….. 8

Operation

……………………………………………………………………………………………………………………. 9-10

Preventive Maintenance

………………………………………………………………………………………………………. 10

Troubleshooting

……………………………………………………………………………………………………………… 11

Drawings with part lists:

…………………………………………………………………………………………………… 12-18

Notes

………………………………………………………………………………………………………………………….. 19

Table of Contents

Warning Symbol

Caution Symbol

Page 2 of 19

Serial Number

Model Number

Purchase Date

Distributor

Warning Symbol

Caution Symbol

CAUTION

WARNING

This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.

This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.

This product has patent protection under
one or more of the following patent numbers:

7070167, 5485860, 5193561, 5174317
4960142, 4793369, 1299468
and Patents Pending

website: www.herkules.us

1002742

PATENT NUMBERS

Page 2 of 19

Summary of Contents for G100

Page 1: ...nformation concerning the installation and operation of the gun washers listed above Read manual thoroughly and keep for future reference INSTRUCTIONS Herkules Equipment Corporation 2760 Ridgeway Court Walled Lake MI 48390 1662 USA 248 960 7100 800 444 4351 Fax 248 960 7109 Patents USA 7070167 4793369 4960142 5174317 5193561 5485860 Canada 1299468 Patents Pending website www herkules us Made in th...

Page 2: ...rning Symbol Caution Symbol CAUTION WARNING This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions This product has patent protection under one or more of the following patent numbers 7070167 5485860 5193561 5174317 4960142 479...

Page 3: ...ized equipment Use fluids or solvents that are compatible with the equipment wetted parts Read the fluid and solvent manufacturer s warnings Comply with all applicable local state and national fire electrical and other safety regulation PRESSURIZED EQUIPMENT HAZARD WARNING Page 3 of 19 Spray from hose leaks ruptured components or from operating the gun washer with an open lid can splash fluid in t...

Page 4: ...gun manufacturer s solvent and other cleaning recommendations Use solvent with the highest possible flash point If there is any static sparking while using the equipment stop operation immediately Identify and correct the problem Drain the cleaning solution into a proper storage container when gun washer s is not in use TOXIC FLUID HAZARD WARNING Page 4 of 19 TOXIC FLUID HAZARD Hazardous fluids or...

Page 5: ...cted when inserting into a 5 gallon can see fig 2 Ensure bulkhead DOES NOT TURN when tightening Attach the siphon filter to the 23 length of black hose by inserting the barb into the end of the hose Slide the white plastic plug over the opposite end of the hose so that the threads are in the direction of the filter see fig 2 Attach the other end of the 23 hose to the lower IN 90 barb on the pump s...

Page 6: ...Blue air hose Clear air hose STEP 14 STEP 15 ttac t e a d e to t e o t o t e d us g 0 stainless screws 2 10 nylon washers and 2 10 24 stainless nuts see fig 4 Attach the actuator bracket to the right side of the lid using 2 10 24 x 1 2 stainless screws 2 10 nylon washers and 2 10 24 stainless nuts see fig 4 Attach the 2 hinges to the rear of the lid using 1 10 24 x 1 2 stainless screw 1 10 nylon w...

Page 7: ...ged for the pump to operate properly Be sure that the actuator is absolutely secure and at the lowest possible point Assembly STEP 17 STEP 18 STEP 15 STEP 16 Lid screw Ground wire Lid rod Cotter pin Lid bracket Clevis pin fig 6 Lid rod Actuator Set screw po t If the pump is operating slowly check the actuator first Final Assembly Using a 3 8 hex socket with either a ratchet or power drill drive th...

Page 8: ...nob for timer 1 ea M230 005 Spacer 1 8 thick nylon 1 ea Model Information A B C D Parts bag contents 30 005 Space 8 t c y o ea A B C D One gun one cup paint gun washer equipped 35 625 16 75 22 5 20 375 with diaphragm pump filter regulator and timer 905 425 5 571 5 517 5 Capable of cleaning solvent and water base paints Installing the Gun Washer 1 Place gun washer on a level surface in a properly v...

Page 9: ... or paint line and the air line from the Place the long stem support over the short stem paint gun support Place paint inlet of gun on long stem support Place the air cap assembly over the air inlet of the gun to 2 Drain excess paint from cup and gun prevent solution from entering the passage 3 Remove all gauges and regulators Pressure Feed Guns Place long stem support over the short stem support ...

Page 10: ...efore placing in gun washer 2 Drain paint sludge from 5 gallon can weekly Do this after a weekend so the sludge has settled Access the 5 gallon can by removing the black hose from the nylon plug and remove the plug from the can Preventive Maintenance Operation Filter Regulator T17M Page 10 of 19 the nylon plug and remove the plug from the can Pour the solution into a second container and drain the...

Page 11: ...Air pressure is regulated at 75 psi 3 Check all air connections to ensure that there are no leaks 4 Make sure there is at least 4 gallons of cleaning solution in the can 5 Make sure the siphon hose is far enough into the can to draw cleaning solution Possible Solution Problem Troubleshooting Page 11 of 19 6 Make sure lid is fully closed Make sure the lid rod actuator is making full contact with th...

Page 12: ...G100 Parts Layout 21 20 2 3 4 5 6 10 9 19 1 16 21 20 15 2 3 4 5 6 8 11 12 13 10 7 18 17 9 14 19 1 Page 12 of 19 ...

Page 13: ...are Brass 1 ea 12 12865 Drain Hose Assembly 1 ea 13 11130 Plug Slotted Nylon 1 ea 14 M5 NEUTRAL Tube 5 32 Plastic Neutral 11 in 15 M5 Tube 5 32 Plastic Blue 27 in 16 11958 Pump Mounting Bracket 1 ea 17 12018 Pump Assembly 1 ea See pg 16 17 18 002 120A 72 Ground Wire 2 ea 19 M5 BLACK Tube 5 32 Plastic Black 9 in 20 12132 Lid Parts Breakdown 1 ea See pg 14 21 1001708 Lid Sticker 1 ea G100 Parts Layo...

Page 14: ... x 3 8 Black 2 ea 5 10A Handle 1 ea 6 1000132 Hinge 2 ea 7 1000252 Cotter Pin 1 ea 8 1000652 Clevis Pin 1 4 dia 1 ea 9 1002571 Actuator Rod 1 ea 10 1002656 Washer Flat 10 Nylon 6 ea 11 11957 Actuator 1 ea 12 12131 Lid Bracket 1 ea 13 12132 Lid 1 ea Note Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly Quantity 2 4 6 1 8 9 11 5 3 13 12 7 10 Page 14 of ...

Page 15: ...002651 E ring Stainless 1 ea 7 12509 Air Cap Assembly w SS Clip 1 ea 8 22BA Trigger Lock Assembly 1 ea 9 53A Stem Support Male 1 ea 10 53B Stem Support Female 1 ea 11 54P1 Full jet Nozzle White 5 ea 12 54 Full jet Nozzle Brass 1 ea 13 C9A Nipple 4 1 2 Brass 2 ea 14 M27 Hose Barb Brass 1 ea Note Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly Quantity...

Page 16: ...G100 Pump and Legs Layout 19 18 20 3 2 6 21 11 1 12 10 7 9 3 2 6 15 19 5 18 20 3 2 6 21 11 1 12 4 10 7 9 3 8 2 6 17 16 18 15 14 13 Page 16 of 19 ...

Page 17: ...on 1 ea 12 M230 006 Timer Screw 4 x 5 8 2 ea 13 002 120A 72 Ground Wire 2 ea 14 1002650 Hose Barb 90 3 8 NPT Brass 2 ea 15 005 131 Screw 10 24 x 1 2 Stainless 1 ea 16 005 132 Nut Hex 10 24 Stainless 1 ea 17 338 Pump 1 ea 18 T25 5 32 Hose fitting 90 Swivel 2 ea 19 T17M Filter Regulator 1 ea 20 85D Washer Flat 1 2 Zinc 1 ea 21 67 Adaptor 1 4 NPT Brass 1 ea Note Parts are shown for reference purposes...

Page 18: ...002 161 Washer Flat 10 USS Zinc 2 ea 3 008 244 Acorn Nut 1 4 20 Nickel 2 ea 4 001 702 Bolt Hex 1 4 20 x 1 2 Zinc 2 ea 5 83 Bolt Hex 1 4 20 x 1 Zinc 2 ea 6 84 Nut Hex 1 4 20 Zinc 2 ea 7 85 Washer Lock 1 4 Zinc 4 ea 8 002 158 Screw 14 x 3 4 Zinc 2 ea Quantity 1 2 3 4 5 6 7 8 Page 18 of 19 ...

Page 19: ...Notes Page 19 of 19 Page 19 of 19 ...

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