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HENR

Y

 T

OOLS, 

INC.

  Ph: 

(216) 291-1011 or (800) 826-5257

General Operators Instructions and Service Manual

www.HenryTools.com    | Page  179   

Revised 12/10/15

For additional product information visit our website.

• Use accessories recommended by Ingersoll-Rand.

• 

Do not use this tool if the actual free speed 

exceeds the rated rpm.

 Check the free speed of 

the Grinder before mounting a wheel, after all tool 

repairs, before each job and after every 8 hours 

of use. Check speed with a calibrated tachometer, 

without the abrasive product installed.

• Do not use any wheel or other abrasive accessory 

whose maximum operating speed, as defined by its 

manufacturer, is less than the rated speed of the 

Grinder.

• Inspect all grinding wheels for chips or cracks 

prior to mounting. Do not use a wheel that is 

chipped, cracked or otherwise damaged.

• Inspect arbor, threads & clamping devices for 

damage & wear prior to mounting wheel or other 

abrasive accessory.

• Do not use a grinding wheel that has been ex-

posed to freezing temperatures, extreme tempera-

ture changes, high humidity, solvents, water or 

other liquids.

• Make certain grinding wheel or other abrasive ac-

cessory properly fits the spindle. The wheel should 

not fit too snugly or too loosely. Plain hole wheels 

should have about .007” (0.17 mm) maximum 

diametral clearance. Do not use reducing bushings 

to adapt a wheel to any arbor unless such bushings 

are supplied by and recommended by the wheel 

manufacturer.

• Blotters shall always be used between flanges 

and abrasive wheel surfaces to ensure uniform 

distribution of flange pressure (except type 27 & 28 

wheels) and shall cover the entire contact area of 

the wheel flange.

• Always use the wheel flanges furnished by the 

manufacturer and appropriate for the wheel size 

and type.

Never use a makeshift flange or plain washer. 

Flanges should be in good condition and free of 

nicks, burrs and sharp edges.

• Ensure that the thread type and size of the 

threaded abrasive product exactly matches the 

thread type and size of the spindle.

• Prevent the spindle end from touching the bottom 

of the hole of cups, cones or plugs with threaded 

holes, intended to be mounted on machine spin-

dles, by comparing dimensions and other relevant 

data for them.

• Ensure that the grinding wheel or other abra-

sive accessory is correctly mounted and tightened 

before use.

• Before starting this tool, the operator shall make 

sure that no one is in the plane of rotation.

• Wear Personal Protective Equipment and remove 

flammable objects from the work area to ensure 

that sparks and debris do not create a hazard when 

using this tool.

• After mounting a wheel or other abrasive ac-

cessory, the Grinder shall be run in a protected 

enclosure, at gradually increasing speed, for at 

least 60 seconds. Make certain no one is in front of 

or in line with the wheel or other abrasive acces-

sory. Be aware that it may fail at this time if it is defective, improperly mounted 

or the wrong size and speed. Stop immediately if considerable vibration or other 

defects are detected. Shut off the air supply and determine the cause.

• Do not use this tool on materials whose dust or fumes can cause a potentially 

explosive environment.

• When starting a cold wheel, apply it to the work slowly until the wheel gradu-

ally warms up. Make smooth contact with the work, and avoid any bumping 

action or excessive pressure.

• If the grinder is dropped or bumped, turn off the air supply and carefully 

examine the grinding wheel or other abrasive accessory. Discard it if damaged, 

chipped or cracked. Before reuse, run the grinder in a protected enclosure fol-

lowing the same precautions used after first mounting.

• Before a grinder is put down, the throttle shall be released and the wheel or 

other accessory shall come to a stop. Tool rests, hangers, and balancers are 

recommended.

Additional Warnings for Guarded Grinders

• Do not use this Grinder without the furnished Wheel Guard.

• Incorrect combinations of grinder wheel, wheel guard and tool speed could 

result in injury. Ensure that combinations are correct per the Product Specifica-

tions.

• Always replace a damaged, bent or severely worn wheel guard. Do not use a 

wheel guard that has been subjected to wheel failure.

• Guard opening must face away from the operator. Bottom of wheel must not 

project beyond guard.

Additional Warnings for Unguarded Grinders

• Do not use an unguarded grinder unless used for internal work and only oper-

ated when the work offers protection.

NEVER MODIFY ANY PART OF 

THIS TOOL!!!

 Serious injury can result.

PRODUCT SAFETY INFORMATION - WHEN 

USING THE TOOL:(CONTINUED)

MODELS

56 VL

56 VS

Summary of Contents for 56 VL

Page 1: ...ht over Spindle Air Consumption Rated Speed Wheel Capacity 56VL LEVER 3 H P 2250 W 8 8 Lbs 4 0 Kg 7 1 Inches 18 cm 45 cfm 21 2 L s 4500 RPM w 9 Inch T27 Wheel Guard 4500 RPM w 9 Inch T28 Wheel Guard 6000 RPM w 7 Inch T27 Wheel Guard 6000 RPM w 7 Inch T28 Wheel Guard 6000 RPM w 9 Inch T27 Wheel Guard 6000 RPM w 9 Inch T28 Wheel Guard 8000 RPM w 7 Inch T27 Wheel Guard 8000 RPM w 7 Inch T28 Wheel Gua...

Page 2: ... or 800 826 5257 Note The grinding wheel shown has a threaded hub General Operators Instructions and Service Manual www HenryTools com Page 172 Revised 12 10 15 For additional product information visit our website MODELS 56 VL 56 VS ...

Page 3: ...ver Pin 560 13 Throttle Valve Assembly with 200 9 O ring installed 600 51 Plunger Spring 650 1 AL Live Handle Body Non Lockout type 650 1 ALS Safety Lock Valve Body Bare AA 650 1 AL Handle Assembly Complete Non lockout handle Part No Description AA 650 1 ALS Safety Lock Handle Assembly Complete 650 33 Screen Bushing 1 2x3 8 650 54 Safety Lock Pin 650 55 Safety Lock Spring 650 56 Safety Lock Lever ...

Page 4: ... 550 54 WASHER 4 REQ 560 1 Case Bare with RPM tag 560 13 VALVE with 200 9 O RING 555 8 SPINDLE Updated Version 650 33 3 8 1 2 BUSHING 650 54 LOCKOUT LEVER PIN 600 51 SPRING 650 55 SPRING 650 56 LOCKOUT LEVER PART NO DESCRIPTION 650 57 SET SCREW 650 58 SCREW 650 60 ASSEMBLY COLLAR AND SCREW 650 1 AL NON LOCKOUT LEVER CASE 650 1 ALS LOCKOUT LEVER CASE BODY 700 6 LOCK RING OLD STYLE still sup ported ...

Page 5: ...the speed AA 650 1 AL LEVER LIVE HANDLE ASSEMBLY COMPLETE with screwsNON lockout Style AA 650 1 ALS LOCKOUT LEVER LIVE HANDLE AS SEMBLY COMPLETE with screws GOVERNORS AA 550 45 GOV ASSY 4500 RPM AA 550 60 GOV ASSY 6000 RPM AA 550 72 GOV ASSY 7200 RPM AA 550 80 GOV ASSY 8000 RPM OTHER SPEEDS AVAILABLE ACCESSORIES 849259 5 8 11 Sanding Pad Nut 849913 7 SANDING PAD MAX 8500 RPM 849914 9 SANDING PAD M...

Page 6: ...e free of any damage that might keep a wheel from being centrally mounted or seated properly against driving flange Wheel must be sufficiently tightened to prevent spin off Before using or after mounting wheel the tool must be run for one minute in a protected enclosure to check integrity of the wheel WARNING FRAGMENTS FROM AN ABRASIVE WHEEL THAT BREAKS OR COMES APART WHILE ROTATiNG CAN CAUSE SERI...

Page 7: ...o remove water from the air line 7 CAUTION Do not use solvent on bearings or on any parts made of a synthetic material 8 Do not remove bearings unless replacement is necessary bearings are a press fit Always wear eye protection when operating or performing maintenance on this tool Always wear hearing protection when operating this tool Keep hands loose clothing and long hair away from rotating end...

Page 8: ...eplace any damaged label For those grinders designed for use with wheels of four inches diameter and larger separate the grinder from any quick disconnect couplings by a hose whip Never install a quick disconnect directly into these tools WARNING Product Safety information When Using the Tool Always wear eye protection when operating or performing mainte nance on this tool Always wear hearing prot...

Page 9: ...her relevant data for them Ensure that the grinding wheel or other abra sive accessory is correctly mounted and tightened before use Before starting this tool the operator shall make sure that no one is in the plane of rotation Wear Personal Protective Equipment and remove flammable objects from the work area to ensure that sparks and debris do not create a hazard when using this tool After mounti...

Page 10: ...onstruction After mounting a wheel or other abrasive accessory the Grinder shall be run in a protected enclosure or under a work bench at a gradually increasing speed for at least 60 seconds Make certain no one is in front of or in line with the wheel or other abrasive accessory Be aware that it may fail at this time if it is defective improperly mounted or the wrong size and speed Stop immediatel...

Page 11: ...560 13 Remove the o ring 200 9 with a sharp tool and replace with a new ring REASSEMBLY 1 Seat 700 7 bearing in bearing support 550 1 BTB then replace spacer 550 25 Replace Snap ring 550 21 into groove 2 Press spindle into bearing support through the 700 7 bearing 3 Place key 550 10 into spindle keyway 4 Clamp spindle holder in vise vertically Line up the keyway in the holder and slide the assembl...

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