Helios AIR1-VS Manual Download Page 3

1

Rectangular flexible connector –

 AIR1-VS

Helios Ventilatoren 

INSTALLATION AND OPERATING INSTRUCTIONS

1.0  Important information

In order to ensure proper functioning and personal 
safety, all of the following instructions must be read 
carefully and strictly observed.

1.1  Warranty claims – Exclusion of liability

If the following instructions are not observed, our 
warranty shall not be valid. The same applies to 
liability claims against the manufacturer. The use 
of accessory parts, which are not recommended 
or offered by Helios, is not permitted. Any possible 
damages are not covered by the warranty.

1.2  Regulations - Guidelines

If the unit is installed correctly and used for its 
intended purpose, it conforms to all applicable 
regulations at its date of manufacture.

1.3 Receipt

The shipment must be checked for damage and 
correctness immediately upon delivery. If there is 
any damage, promptly report the damage with the 
assistance of the transport company. If complaints 
are not made within the agreed period, any claims 
could be lost.

1.4 Storage

When storing for a prolonged time the following 
steps must be taken to prevent damaging effects:
– Store the flexible connector in a dry, dust-free 

place that is protected against direct sunlight.

– The storage location must be vibration-free, 

waterproof and free of excessive temperature 
fluctuations (10 °C to 20 °C). Damages due to 
improper transportation, storage or commissio-
ning must be verified and are not covered by 
warranty.

– Store the flexible connector in a strain-free en-

vironment without deformations and permanent 
kinks.

1.5  Verification of suitability

Temperature-resistant -10 °C to +80 °C.

1.6  Area of application

The rectangular flexible connectors AIR1-VS are 
flexible connectors for installation between the AIR1 
ventilation unit and the duct system. They prevent 
structure-borne sound transmission and allow length 
adjustment during heating.

1.7  Type overview / Dimensions

2.0 Installation

Required tools:

 Spanner, centring pins.

IMPORTANT!

 Do not use sharp-edged tools!

Damage to the fabric must be avoided at 

all costs!

Prior to installation:

– Check installation gaps/dimensions (see table 

“Type overview / Dimensions”)!

–  Clean duct and fan flange.
–  The connection flanges must be flat, smooth and 

free from burrs.

– The screw holes in the connection flange must 

align.

–  Check rectangular flexible connector for damage.

Installation AIR1-VS 30/15, 40/20, 70/40:

– The sealing lip on the flexible connector seals 

directly against the duct flange (see Fig. 2).

–  Insert and hand-tighten fixing screws.
– Additionally fasten t

he rectangular flexible con-

nector AIR1-VS 70/40 to the AIR1 unit with provi-
ded metal brackets according to Fig. 2.

– 

Insert screws with the head to the bel-

lows. Otherwise, ensure that the screw pro-
trusion is short enough that damage to the 
flange by the screw bolts is ruled out under 
pressure stress and expansion absorption.

– Apply the required tightening torque (20 Nm for 

screw size M8) for the flange screw connection 
crosswise with a torque spanner.

Installation AIR1-VS 50/25, 50/30, 31/21, 35/31, 
47/31, 58/41:

These types have pre-bending on one side. 

This serves as a seal for the ventilation unit. 
Install this side in the direction of the AIR1 ven-
tilation unit (see Fig. 3)!

– The sealing lip on the flexible connector seals 

directly against the duct flange (see Fig. 5).

–  Insert and hand-tighten fixing screws.

Fig.2

– 

Insert screws with the head to the bel-

lows. Otherwise, ensure that the screw pro-
trusion is short enough that damage to the 
flange by the screw bolts is ruled out under 
pressure stress and expansion absorption.

– Apply the required tightening torque (20 Nm for 

screw size M8) for the flange screw connection 
crosswise with a torque spanner.

Installation AIR1-VS 85/41, 105/41, 120/41, 
147/51, 160/71:

These types have a pre-mounted flange on 

one side. This serves as a seal for the ventila-

tion unit. Install this side in the direction of the 
AIR1 ventilation unit!

– The flange seals directly against the ventilation 

unit and the sealing lip of the bellows seals di-
rectly against the duct.

–  Insert and hand-tighten fixing screws.
– Screw the provided plastic brackets in the inter-

mediate hole on the ventilation unit to tighten the 
flange against the ventilation unit (see Fig. 4)

– 

Insert screws with the head to the bel-

lows. Otherwise, ensure that the screw pro-
trusion is short enough that damage to the 
flange by the screw bolts is ruled out under 
pressure stress and expansion absorption.

Fig.3

with pre-bending

Ref. no.

Item description

fits ventilation unit

Profile

Outside

A + B

Depth

C

Hole dim.

R + S

No. of metal 

brackets

No. of plastic 

brackets

Pre-

bending

Incl. 

flange

07400 AIR1-VS 30/15

AIR1 XC 500

20

343 x 193

max.145

320 x 170

No

No

07403 AIR1-VS 40/20

AIR1 XC 700

20

443 x 243

max.145

420 x 220

No

No

07404 AIR1-VS 50/25

AIR1 XC 1400

20

543 x 293

max.145

520 x 270

Yes

No

07407 AIR1-VS 50/30

AIR1 XC 2200

20

543 x 343

max.145

520 x 320

Yes

No

07408 AIR1-VS 70/40

AIR1 XC 3200

20

743 x 443

max.145

720 x 420

2

No

No

04371 AIR1-VS 31/21

AIR1 XH 1000

20

363 x 258

max.145

343.3 x 238.3

Yes

No

04372 AIR1-VS 35/31

AIR1 XH 1500, RH 1500

20

398 x 358

max.145

378.3 x 338.3

Yes

No

04373 AIR1-VS 47/31

AIR1 XH 2500, RH 2000

20

518 x 358

max.145

498.3 x 338.3

Yes

No

04374 AIR1-VS 58/41

AIR1 XH 3500, XH 4500, RH 3000

20

628 x 458

max.145

608.3 x 438.3

Yes

No

04375 AIR1-VS 85/41

AIR1 XH 5500, RH 5000, RH 6000

20

905 x 466

max.220

883.3 x 438.3

2

No

Yes

04376 AIR1-VS 105/41

AIR1 XH 7000, RH 8000

20

1105 x 466

max.220 1083.3 x 438.3

– 

4

No

Yes

04377 AIR1-VS 120/41

AIR1 XH 8500, RH 9500

20

1250 x 466

max.220 1228.3 x 438.3

– 

4

No

Yes

04378 AIR1-VS 147/51

AIR1 RH 12000

20

1525 x 566

max.220 1503.3 x 538.3

– 

6

No

Yes

04379 AIR1-VS 160/71

AIR1 RH 15000

20

1650 x 766

max.220 1628.3 x 738.3

– 

8

No

Yes

Dim. in mm

 R 
 A 

 S 

 B 

 C 

 10,5x14 

Fig.1

Summary of Contents for AIR1-VS

Page 1: ... stand so kurz wählen dass Beschädigungen durch den Schraubenbolzen am Flansch auch unter Druckbelastung und Dehnungsaufnah me ausgeschlossen sind Das geforderte Anzugsmoment 20 Nm bei Schraubengröße M8 der Flanschverschraubung kreuzweise mit einem Drehmomentschlüssel auf bringen Montage AIR1 VS 50 25 50 30 31 21 35 31 47 31 58 41 m Diese Typen besitzen auf einer Seite ei ne Vorbiegung Diese dient...

Page 2: ...rehmoment schlüssel aufbringen 3 0 Wartung Reinigung des Verbindungs Stücks mit Sei fenlauge und anschließend mit klarem Wasser Keine scharfkantigen Gegenstände Draht bürsten oder Schmirgelpapier verwenden Im Rahmen der Prüfung des Lüftungsgeräts müssen die Verbindungs Stücke einer Sicht prüfung unterzogen werden Überprüfen auf äußere Schäden am Balg oder Flansch wie Haarrisse Scheuerstellen Löche...

Page 3: ...ge by the screw bolts is ruled out under pressure stress and expansion absorption Apply the required tightening torque 20 Nm for screw size M8 for the flange screw connection crosswise with a torque spanner Installation AIR1 VS 50 25 50 30 31 21 35 31 47 31 58 41 m These types have pre bending on one side This serves as a seal for the ventilation unit Install this side in the direction of the AIR1...

Page 4: ...swise with a torque spanner 3 0 Maintenance Clean the flexible connector with soapy wa ter and then with clear water Do not use sharp edged objects wire brushes or sand paper In the context of a fan check the connecting pieces must be visually inspected Check for External damage to the bellows or flange such as hairline cracks abrasion points holes embrittlement or extreme kinks inadmissible movem...

Page 5: ... pour que les boulons de la bride n occasionnent aucun dommage y compris en cas de compression ou de com pensation de la dilatation Procéder au serrage des vis de la bride en croix et selon le couple approprié 20 N m pour les vis M8 à l aide d une clé dynamométrique Montage AIR1 VS 50 25 50 30 31 21 35 31 47 31 58 41 m Ces modèles comportent une courbure sur l un des côtés Celle ci assure l étanch...

Page 6: ...objets tranchants de brosses métalliques ou de papier abrasif Lors du contrôle de la centrale inspecter visuellement les raccords Contrôler l absence de dommages externes sur le soufflet et la bride tels que des fissures des zones d abrasion des trous une friabilité ou des plis externes l absence de mouvements décalages et longueurs de montage non admissibles l absence de corrosion et d usure sur ...

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