Heiniger TPW Aussie Xpress Operator'S Manual Download Page 19

MA005 TPW Woolpress Operator Manual  

 

2019-06-06

 

 

Rev:05 

19 

Press is too slow   

Loose detent on valve 

Remove dust cover on bottom of 

 

 

valve spool and tighten detent 

 

 

Note: do not dismantle the detent 

 

Pump worn out 

Replace pump 

 

(Check with flowmeter) 

 

 

High pressure 

Re-adjust* Page 17 

 

adjustment (minimum 

 

 

stop) screwed out 

 

 

Seals worn or damaged 

Replace or repair 

 

on ram piston 

 

Motor labours once cycle is 
complete 

Control valve return bolt 
setting incorrect 

Reset as per instructions* Page 
11 

Control valve handle 
vibrates once cycle is 
completed 

As above 

As above 

Cannot press   

Pressure relief set  

Check using pressure gauge and 

heavy weights   

below 2600 psi 

reset  

 

Pump not coming in on 

Check low pressure adjustment*  
    Page 17 

 

second stage 

 

 

Seals worn or damaged 

Replace or repair 

 

on ram piston 

 

 

Voltage supply too low 

Check your local supply current. 

 

overloads should cut out 

 

Baling pins bent down   

Press cycle not completed 

Replace bale pins. Operate as 

 

 

 per instructions 

 

Clearance between 

Check for wear or misalignment 

 

pawls and unpinning 

Repair or replace and adjust as 

 

post excessive 

per diagram* Page 12 

Baling pins will not 

Pins bent (as above) 

Replace pins 

hold bale 

 

 

Baling pins do not go   

Guide rods out of 

Adjust correctly* Page 11 

in fully 

adjustment 

 

Baling pins will not 

Clearance between 

Check for wear or misalignment 

fully retract   

pawls and unpinning 

Repair or replace and adjust as 

 

post excessive 

per diagram* Page 12 

 

Build up of wool 

Remove pinning guard and 

 

around bellcrank 

remove wool 

 

Summary of Contents for TPW Aussie Xpress

Page 1: ...T TP PW W W WO OO OL LP PR RE ES SS S Operator manual for models Aussie Xpress Kiwi Xpress Read before operating Manufactured by HEINIGER AUSTRALIA...

Page 2: ...sembly 9 Jockey wheel 10 Woolpress operation 11 Weighing system 11 1 Scale operation 11 2 Weighing modes 11 3 System care 11 4 Span calibration procedure 11 5 Avoid overweight bales 11 6 Mechanical co...

Page 3: ...k Place Hornby Christchurch T 64 3 349 8282 F 64 3 349 8292 E mail heiniger co nz W www heiniger com HEINIGER Australia 5 Devon Street Lonsdale SA 5163 T 61 8 8326 0890 2 Safety 2 1 Safety Notice HEIN...

Page 4: ...ng this woolpress tie back long hair The safe guards fitted to this woolpress must be kept in proper condition The safe guards must be fitted and operational before using this woolpress Children are n...

Page 5: ...transport skids whenever practicable when transporting the woolpress Ensure that there is no load on the load cell or wheels and the hydraulic cylinder is lowered A Woolpress Trolley is available to...

Page 6: ...y have to be sent back to the manufacturer for warranty inspection and assessment 5 2 Guarantee period on parts manufactured by HEINIGER Australia Primary producers 25 months from the date of delivery...

Page 7: ...ds With 220 V or 440 V 13 seconds 20 seconds low power supply 6 6 Weighing system Make Iconix FX1 Indication LCD Power supply 12V DC Load sensing Single load cell Zero facility Automatic zero tracking...

Page 8: ...If 3 phase check motor rotation If incorrect an electrician should reverse If an extension lead must be used it must be a 20 amp lead Avoid leads longer than 10m 4 Cut the cable ties that fasten the p...

Page 9: ...n the bellcranks and baling pins are lubricated fit the pinning guards see illus 19 Start the woolpress and cycle it a few times to expel any air which may be trapped in the hydraulic system 9 Jockey...

Page 10: ...t interruption When the platen is returning it will automatically lift the guard Note If the pressing chamber of the press is not full of wool when the press is cycled the pack may get pushed into the...

Page 11: ...es Free mode is automatically selected at switch on The display is continuously updated with the weight currently on the scale Hold mode A press of the WEIGH key switches the scale to hold mode which...

Page 12: ...ales only to 190 195kg so that bales do not exceed 204kg 11 6 Mechanical considerations The following are the requirements which are necessary for the electronic scales to perform as they are intended...

Page 13: ...he pinning guards are routinely removed for maintenance They must be replaced securely before the press is used 12 2 General maintenance Ensure the motor is switched off and the power disconnected whi...

Page 14: ...n matter or has been overheated then the oil will need changing more frequently 12 6 Filter change Change the oil filter and tank filler breather cap every 2000 hours of operation This is an approxima...

Page 15: ...ight hand it is advisable to back off wind up the adjustment bolt on the top of the left hand guide rod before proceeding 1 Send the platen on the down stroke and allow the pins to go in Carefully wat...

Page 16: ...s prematurely leaving the baling pins partially in the bin while the wool is being pressed possibly resulting in damage to the press or woolpack Unpinning clearance illustration 12 11 Hydraulic pump o...

Page 17: ...cure both problems in most cases 2 High pressure adjustment lock nuts minimum stop the positioning of this setting determines the flow once the press is in the second stage Adjustments of the lock nut...

Page 18: ...stalls Overload Check power supply Second stage on pump Check low pressure adjustment not activated compensator on pump Page 17 Second stage flow Adjust high pressure minimum stop capacity too high a...

Page 19: ...psi reset Pump not coming in on Check low pressure adjustment Page 17 second stage Seals worn or damaged Replace or repair on ram piston Voltage supply too low Check your local supply current overloa...

Page 20: ...MA005 TPW Woolpress Operator Manual 2019 06 06 Rev 05 20 14 General layout illustration...

Page 21: ...MA005 TPW Woolpress Operator Manual 2019 06 06 Rev 05 21 15 Side view...

Page 22: ...MA005 TPW Woolpress Operator Manual 2019 06 06 Rev 05 22 16 Lubrication points illustration...

Page 23: ...MA005 TPW Woolpress Operator Manual 2019 06 06 Rev 05 23...

Page 24: ...MA005 TPW Woolpress Operator Manual 2019 06 06 Rev 05 24...

Page 25: ...uarantee conditions see the owner s manual Return the tear off section of this card completed within seven days of purchase to effect warranty period Return this section to HEINIGER Australia 5A Tayet...

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