Heiniger TPW Aussie Xpress Operator'S Manual Download Page 16

MA005 TPW Woolpress Operator Manual  

 

2019-06-06

 

 

Rev:05 

16 

12.10

 

Unpinning clearance    

The retraction of the baling pins is a crucial part of the press's operation. The pins are 
retracted by the unpinning posts, which are welded to the platen, pulling down on the 
rocker arm pawls, which are in between the top cross members. 
To enable the baling pins to be fully retracted from the wool, the posts must remain in 
contact with the pawls until the baling pins are fully retracted. 
This length of contact or "travelling purchase" can only be achieved by having the gap 
between both components as close as possible once they have separated. 
No less than 0mm and no more than 2mm. 
If this gap is too excessive due to wear on the pawls or distortion of the platen, the 
unpinning posts will lose contact with the pawls prematurely, leaving the baling pins 
partially in the bin while the wool is being pressed, possibly resulting in damage to the press 
or woolpack. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
Unpinning clearance illustration

 

 

12.11

 

Hydraulic pump operation    

The Nachi PVS-IB-22 Pump is a variable displacement piston pump with a

 

pressure 

compensator valve. 
The pump produces a flow of 30 lts/min (7 gpm) until pressure builds to 5000 KpA (750 
psi). 
This opens the pressure compensator valve and reduces the flow to approximately 7-
9Its/min (1.5-2.0 gpm, second stage) 
When the changeover to the second stage happens, you should notice a change in sound 
and speed, and a reduction in load on the motor. 
The compensator valve adjustment controls the pressure at which the changeover cycle 
takes place. 5000 kpa (750psi) 
Before adjusting any settings it is advisable to measure and note the standout

 

distance of the screw. Screw adjustments in to increase, out to decrease.  

C

yl

in

d

e

R

od

Rocker arm

post

Unpinning

rod

Push

Platen

Pawl

Guide rod

0mm 

+ 2mm

-0mm

clearance

Summary of Contents for TPW Aussie Xpress

Page 1: ...T TP PW W W WO OO OL LP PR RE ES SS S Operator manual for models Aussie Xpress Kiwi Xpress Read before operating Manufactured by HEINIGER AUSTRALIA...

Page 2: ...sembly 9 Jockey wheel 10 Woolpress operation 11 Weighing system 11 1 Scale operation 11 2 Weighing modes 11 3 System care 11 4 Span calibration procedure 11 5 Avoid overweight bales 11 6 Mechanical co...

Page 3: ...k Place Hornby Christchurch T 64 3 349 8282 F 64 3 349 8292 E mail heiniger co nz W www heiniger com HEINIGER Australia 5 Devon Street Lonsdale SA 5163 T 61 8 8326 0890 2 Safety 2 1 Safety Notice HEIN...

Page 4: ...ng this woolpress tie back long hair The safe guards fitted to this woolpress must be kept in proper condition The safe guards must be fitted and operational before using this woolpress Children are n...

Page 5: ...transport skids whenever practicable when transporting the woolpress Ensure that there is no load on the load cell or wheels and the hydraulic cylinder is lowered A Woolpress Trolley is available to...

Page 6: ...y have to be sent back to the manufacturer for warranty inspection and assessment 5 2 Guarantee period on parts manufactured by HEINIGER Australia Primary producers 25 months from the date of delivery...

Page 7: ...ds With 220 V or 440 V 13 seconds 20 seconds low power supply 6 6 Weighing system Make Iconix FX1 Indication LCD Power supply 12V DC Load sensing Single load cell Zero facility Automatic zero tracking...

Page 8: ...If 3 phase check motor rotation If incorrect an electrician should reverse If an extension lead must be used it must be a 20 amp lead Avoid leads longer than 10m 4 Cut the cable ties that fasten the p...

Page 9: ...n the bellcranks and baling pins are lubricated fit the pinning guards see illus 19 Start the woolpress and cycle it a few times to expel any air which may be trapped in the hydraulic system 9 Jockey...

Page 10: ...t interruption When the platen is returning it will automatically lift the guard Note If the pressing chamber of the press is not full of wool when the press is cycled the pack may get pushed into the...

Page 11: ...es Free mode is automatically selected at switch on The display is continuously updated with the weight currently on the scale Hold mode A press of the WEIGH key switches the scale to hold mode which...

Page 12: ...ales only to 190 195kg so that bales do not exceed 204kg 11 6 Mechanical considerations The following are the requirements which are necessary for the electronic scales to perform as they are intended...

Page 13: ...he pinning guards are routinely removed for maintenance They must be replaced securely before the press is used 12 2 General maintenance Ensure the motor is switched off and the power disconnected whi...

Page 14: ...n matter or has been overheated then the oil will need changing more frequently 12 6 Filter change Change the oil filter and tank filler breather cap every 2000 hours of operation This is an approxima...

Page 15: ...ight hand it is advisable to back off wind up the adjustment bolt on the top of the left hand guide rod before proceeding 1 Send the platen on the down stroke and allow the pins to go in Carefully wat...

Page 16: ...s prematurely leaving the baling pins partially in the bin while the wool is being pressed possibly resulting in damage to the press or woolpack Unpinning clearance illustration 12 11 Hydraulic pump o...

Page 17: ...cure both problems in most cases 2 High pressure adjustment lock nuts minimum stop the positioning of this setting determines the flow once the press is in the second stage Adjustments of the lock nut...

Page 18: ...stalls Overload Check power supply Second stage on pump Check low pressure adjustment not activated compensator on pump Page 17 Second stage flow Adjust high pressure minimum stop capacity too high a...

Page 19: ...psi reset Pump not coming in on Check low pressure adjustment Page 17 second stage Seals worn or damaged Replace or repair on ram piston Voltage supply too low Check your local supply current overloa...

Page 20: ...MA005 TPW Woolpress Operator Manual 2019 06 06 Rev 05 20 14 General layout illustration...

Page 21: ...MA005 TPW Woolpress Operator Manual 2019 06 06 Rev 05 21 15 Side view...

Page 22: ...MA005 TPW Woolpress Operator Manual 2019 06 06 Rev 05 22 16 Lubrication points illustration...

Page 23: ...MA005 TPW Woolpress Operator Manual 2019 06 06 Rev 05 23...

Page 24: ...MA005 TPW Woolpress Operator Manual 2019 06 06 Rev 05 24...

Page 25: ...uarantee conditions see the owner s manual Return the tear off section of this card completed within seven days of purchase to effect warranty period Return this section to HEINIGER Australia 5A Tayet...

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