Heiniger TPW Aussie Xpress Operator'S Manual Download Page 10

MA005 TPW Woolpress Operator Manual  

 

2019-06-06

 

 

Rev:05 

10 

Woolpress operation. 

1.

 

Close the rear door of the woolpress and secure with the locking bar handle. 

2.

 

Make sure the control valve handle is in the neutral position. Switch the press on. 

3.

 

With the hungry board and pack lock handle in the closed position turn the scales on 
and check that they are reading zero before proceeding. 

4.

 

Lift the pack lock handle and the hungry board. Hang the bale ejector belt over the 
front, centre of the bin and place the hook into the hook pocket, make sure that the 
pins in the packlock handle will not pierce the strap. The doubled over stitched part of 
the strap should be level with the bottom of the packlock when it is closed. Place a 
pack in the woolpress. Hang the flaps of the pack neatly over the four sides of the 
woolpress. The corner stitching should come to the top of the box. Close the hungry 
board firmly and secure with the pack lock handle. 

5.

 

Ensure that the hook on the hungry board is fitted over the locking bar handle, 
preventing the locking bar and door from being opened when the hungry board is 
closed. 

6.

 

Secure the pack lock handle with the pack lock clamp. 

7.

 

Fill the chamber to its maximum with wool. Pull the guard down. This will allow you to 
pull the control valve handle into the down position. The control valve handle will not 
operate down with the guard up. Then pull the control valve handle into the down 
position. 

8.

 

On the first pressing only, allow the platen to come down until just before the pins 
come in, push the control valve handle to the up position to return the platen to the 
top of it's stroke. If needed lift the guard. 

9.

 

After the first pressing, load more wool pull the control valve handle down and allow 
the press to complete its cycle without interruption. When the platen is returning it will 
automatically lift the guard. 

Note: 

If the pressing chamber of the press is not full of wool when the press is cycled the 

pack may get pushed into the chamber by the baling pins. If this happens it is possible for 
damage to occur to the pack and press. 

Note: 

Always allow the press to complete a cycle. If a cycle is interrupted when the press 

is next cycled damage may occur due to the press being out of sequence. 

Warning: 

When the press commences a cycle all parts of the operators body must be 

clear of the pressing chamber. 

10.

 

During the pressing cycle the operator can get more wool. Continue compressing the 
wool until the desired weight has been achieved. HEINIGER recommends 190 -195 Kg 

11.

 

Closing off pack. On achieving desired bale weight allow the press to finish the cycle, 
while the pins are still in, spread wool evenly by pulling it from the centre of the bale 
and placing it to the sides of the press, cycle the press again to re-pin. 

12.

 

Open the pack lock clamp and pack lock handle and lift the hungry board, fold the left 
flap over the right flap and secure firmly with 3 bale fasteners, then fold the back flap 
over the front flap and secure with 4 bale fasteners. (The firmer the flaps -the neater 
the bale.) 

13.

 

Bale ejection. Close the hungry board and pack lock clamp. Pull the guard down. Pull 
the control valve handle down; as the platen descends, the bale pins will automatically 
withdraw. Allow the platen to continue downwards until the yellow mark on the right 
hand guide rod lines up with the yellow line on the cylinder. 

14.

 

Push the control valve handle into the middle/neutral position to stop platen 
movement. 

15.

 

Lift up the guard and open the pack lock and hungry board. 

16.

 

Attach the bale ejector belt hook to the bale ejector catch. Then open the back door. 

17.

 

Push the control valve handle up to raise the platen, thus completing the operation 
and ejecting the bale through the rear door. 

See warnings & notes. 

Summary of Contents for TPW Aussie Xpress

Page 1: ...T TP PW W W WO OO OL LP PR RE ES SS S Operator manual for models Aussie Xpress Kiwi Xpress Read before operating Manufactured by HEINIGER AUSTRALIA...

Page 2: ...sembly 9 Jockey wheel 10 Woolpress operation 11 Weighing system 11 1 Scale operation 11 2 Weighing modes 11 3 System care 11 4 Span calibration procedure 11 5 Avoid overweight bales 11 6 Mechanical co...

Page 3: ...k Place Hornby Christchurch T 64 3 349 8282 F 64 3 349 8292 E mail heiniger co nz W www heiniger com HEINIGER Australia 5 Devon Street Lonsdale SA 5163 T 61 8 8326 0890 2 Safety 2 1 Safety Notice HEIN...

Page 4: ...ng this woolpress tie back long hair The safe guards fitted to this woolpress must be kept in proper condition The safe guards must be fitted and operational before using this woolpress Children are n...

Page 5: ...transport skids whenever practicable when transporting the woolpress Ensure that there is no load on the load cell or wheels and the hydraulic cylinder is lowered A Woolpress Trolley is available to...

Page 6: ...y have to be sent back to the manufacturer for warranty inspection and assessment 5 2 Guarantee period on parts manufactured by HEINIGER Australia Primary producers 25 months from the date of delivery...

Page 7: ...ds With 220 V or 440 V 13 seconds 20 seconds low power supply 6 6 Weighing system Make Iconix FX1 Indication LCD Power supply 12V DC Load sensing Single load cell Zero facility Automatic zero tracking...

Page 8: ...If 3 phase check motor rotation If incorrect an electrician should reverse If an extension lead must be used it must be a 20 amp lead Avoid leads longer than 10m 4 Cut the cable ties that fasten the p...

Page 9: ...n the bellcranks and baling pins are lubricated fit the pinning guards see illus 19 Start the woolpress and cycle it a few times to expel any air which may be trapped in the hydraulic system 9 Jockey...

Page 10: ...t interruption When the platen is returning it will automatically lift the guard Note If the pressing chamber of the press is not full of wool when the press is cycled the pack may get pushed into the...

Page 11: ...es Free mode is automatically selected at switch on The display is continuously updated with the weight currently on the scale Hold mode A press of the WEIGH key switches the scale to hold mode which...

Page 12: ...ales only to 190 195kg so that bales do not exceed 204kg 11 6 Mechanical considerations The following are the requirements which are necessary for the electronic scales to perform as they are intended...

Page 13: ...he pinning guards are routinely removed for maintenance They must be replaced securely before the press is used 12 2 General maintenance Ensure the motor is switched off and the power disconnected whi...

Page 14: ...n matter or has been overheated then the oil will need changing more frequently 12 6 Filter change Change the oil filter and tank filler breather cap every 2000 hours of operation This is an approxima...

Page 15: ...ight hand it is advisable to back off wind up the adjustment bolt on the top of the left hand guide rod before proceeding 1 Send the platen on the down stroke and allow the pins to go in Carefully wat...

Page 16: ...s prematurely leaving the baling pins partially in the bin while the wool is being pressed possibly resulting in damage to the press or woolpack Unpinning clearance illustration 12 11 Hydraulic pump o...

Page 17: ...cure both problems in most cases 2 High pressure adjustment lock nuts minimum stop the positioning of this setting determines the flow once the press is in the second stage Adjustments of the lock nut...

Page 18: ...stalls Overload Check power supply Second stage on pump Check low pressure adjustment not activated compensator on pump Page 17 Second stage flow Adjust high pressure minimum stop capacity too high a...

Page 19: ...psi reset Pump not coming in on Check low pressure adjustment Page 17 second stage Seals worn or damaged Replace or repair on ram piston Voltage supply too low Check your local supply current overloa...

Page 20: ...MA005 TPW Woolpress Operator Manual 2019 06 06 Rev 05 20 14 General layout illustration...

Page 21: ...MA005 TPW Woolpress Operator Manual 2019 06 06 Rev 05 21 15 Side view...

Page 22: ...MA005 TPW Woolpress Operator Manual 2019 06 06 Rev 05 22 16 Lubrication points illustration...

Page 23: ...MA005 TPW Woolpress Operator Manual 2019 06 06 Rev 05 23...

Page 24: ...MA005 TPW Woolpress Operator Manual 2019 06 06 Rev 05 24...

Page 25: ...uarantee conditions see the owner s manual Return the tear off section of this card completed within seven days of purchase to effect warranty period Return this section to HEINIGER Australia 5A Tayet...

Reviews: