Heiniger TPW Aussie Xpress Operator'S Manual Download Page 15

MA005 TPW Woolpress Operator Manual  

 

2019-06-06

 

 

Rev:05 

15 

12.8

 

Control valve neutral adjustment    

Due to normal running in of new components it is sometimes necessary to adjust the 
control valve neutral rod, to ensure that the control valve will automatically return to 
neutral at the completion of its cycle. 

Adjustment

  

Should the valve not drop into neutral, tap the control valve neutral rod to the right or left 
until correct action is achieved. Several cycles of the press may be required for this setting. 
If the adjustment is moved too far to the left (rear view), or too close to the pivot bolt, the 
valve may push too far and go over 'centre' and cause the ram to re-cycle automatically. 
This adjustment may require setting from time to time as the press settles in. 

 

 

Control valve neutral adjustment illustration 

 

12.9

 

Baling pin adjustment    

When the guide rods are at the maximum down position, the pins are correctly set if there 
is approximately 1mm of backlash. 

To set the Baling pins

Note: If the left hand bank of pins has less backlash than the right hand it is advisable to 
back off (wind up) the adjustment bolt on the top of the left hand guide rod before 
proceeding. 

1.

 

Send the platen on the down stroke and allow the pins to go in. Carefully watch for 
the point when the control valve lever is about to be actuated into the up position and 
stop the lever in the "natural" neutral position, with your hand 

held above

 the control 

lever. 

2.

 

Check the backlash between the bellcranks and the bin, and if incorrect, adjust the 
return bolt on top of the right hand guide rod carefully ½ a turn at a time, (up to 
decrease clearance or down to increase clearance). 

3.

 

Repeat the cycle until the correct backlash is achieved. 

4.

 

Tighten locknut securely. 

5.

 

After setting right bank of pins, repeat procedure for left hand bank of pins using 
adjustment bolt on left hand guide rod. Ensure the hexagonal sides of the bolt are 
kept parallel with the side of the guide rod when adjustment is complete. 

Note

: Take care to adjust small amounts then cycle the press each time to prevent over-

adjustment and possible damage to guide rods.  

Control valve neutral rod

L/ H

R/ H

Rocker arm

Rear ejection handle

View from rear of press

Pinning adjustment

Return bolt

1mm Clearance

Bellcrank

adjustment

Pinning

Bin

Platen

Trip Lever

Summary of Contents for TPW Aussie Xpress

Page 1: ...T TP PW W W WO OO OL LP PR RE ES SS S Operator manual for models Aussie Xpress Kiwi Xpress Read before operating Manufactured by HEINIGER AUSTRALIA...

Page 2: ...sembly 9 Jockey wheel 10 Woolpress operation 11 Weighing system 11 1 Scale operation 11 2 Weighing modes 11 3 System care 11 4 Span calibration procedure 11 5 Avoid overweight bales 11 6 Mechanical co...

Page 3: ...k Place Hornby Christchurch T 64 3 349 8282 F 64 3 349 8292 E mail heiniger co nz W www heiniger com HEINIGER Australia 5 Devon Street Lonsdale SA 5163 T 61 8 8326 0890 2 Safety 2 1 Safety Notice HEIN...

Page 4: ...ng this woolpress tie back long hair The safe guards fitted to this woolpress must be kept in proper condition The safe guards must be fitted and operational before using this woolpress Children are n...

Page 5: ...transport skids whenever practicable when transporting the woolpress Ensure that there is no load on the load cell or wheels and the hydraulic cylinder is lowered A Woolpress Trolley is available to...

Page 6: ...y have to be sent back to the manufacturer for warranty inspection and assessment 5 2 Guarantee period on parts manufactured by HEINIGER Australia Primary producers 25 months from the date of delivery...

Page 7: ...ds With 220 V or 440 V 13 seconds 20 seconds low power supply 6 6 Weighing system Make Iconix FX1 Indication LCD Power supply 12V DC Load sensing Single load cell Zero facility Automatic zero tracking...

Page 8: ...If 3 phase check motor rotation If incorrect an electrician should reverse If an extension lead must be used it must be a 20 amp lead Avoid leads longer than 10m 4 Cut the cable ties that fasten the p...

Page 9: ...n the bellcranks and baling pins are lubricated fit the pinning guards see illus 19 Start the woolpress and cycle it a few times to expel any air which may be trapped in the hydraulic system 9 Jockey...

Page 10: ...t interruption When the platen is returning it will automatically lift the guard Note If the pressing chamber of the press is not full of wool when the press is cycled the pack may get pushed into the...

Page 11: ...es Free mode is automatically selected at switch on The display is continuously updated with the weight currently on the scale Hold mode A press of the WEIGH key switches the scale to hold mode which...

Page 12: ...ales only to 190 195kg so that bales do not exceed 204kg 11 6 Mechanical considerations The following are the requirements which are necessary for the electronic scales to perform as they are intended...

Page 13: ...he pinning guards are routinely removed for maintenance They must be replaced securely before the press is used 12 2 General maintenance Ensure the motor is switched off and the power disconnected whi...

Page 14: ...n matter or has been overheated then the oil will need changing more frequently 12 6 Filter change Change the oil filter and tank filler breather cap every 2000 hours of operation This is an approxima...

Page 15: ...ight hand it is advisable to back off wind up the adjustment bolt on the top of the left hand guide rod before proceeding 1 Send the platen on the down stroke and allow the pins to go in Carefully wat...

Page 16: ...s prematurely leaving the baling pins partially in the bin while the wool is being pressed possibly resulting in damage to the press or woolpack Unpinning clearance illustration 12 11 Hydraulic pump o...

Page 17: ...cure both problems in most cases 2 High pressure adjustment lock nuts minimum stop the positioning of this setting determines the flow once the press is in the second stage Adjustments of the lock nut...

Page 18: ...stalls Overload Check power supply Second stage on pump Check low pressure adjustment not activated compensator on pump Page 17 Second stage flow Adjust high pressure minimum stop capacity too high a...

Page 19: ...psi reset Pump not coming in on Check low pressure adjustment Page 17 second stage Seals worn or damaged Replace or repair on ram piston Voltage supply too low Check your local supply current overloa...

Page 20: ...MA005 TPW Woolpress Operator Manual 2019 06 06 Rev 05 20 14 General layout illustration...

Page 21: ...MA005 TPW Woolpress Operator Manual 2019 06 06 Rev 05 21 15 Side view...

Page 22: ...MA005 TPW Woolpress Operator Manual 2019 06 06 Rev 05 22 16 Lubrication points illustration...

Page 23: ...MA005 TPW Woolpress Operator Manual 2019 06 06 Rev 05 23...

Page 24: ...MA005 TPW Woolpress Operator Manual 2019 06 06 Rev 05 24...

Page 25: ...uarantee conditions see the owner s manual Return the tear off section of this card completed within seven days of purchase to effect warranty period Return this section to HEINIGER Australia 5A Tayet...

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