Heiniger Acutecc Euro Grinder Manual Download Page 16

10. 

Emery setting procedure for Heiniger discs and double sided clamp plate.  

 

10.1 

Undo clamp plate bolt and nut using the grinder spanner.  

 

10.2 

Separate clamp, discs, bolt, nut and 2 washers.  

 

10.3 

Ensure discs and clamp plate are dry and completely free from any foreign matter. If 
necessary clean discs and clamp plate only with warm soapy water and a scrubbing 
brush, allow to dry.  

 

Note: 

Do not use any form of petroleum based solvents when cleaning discs.

 

 

 

10.4 

Place  one  of  the  washers  on  the  clamp  plate  bolt.  Place  one  disc  over  the  clamp  plate 
bolt grinding side up.  

 

10.5 

On a table or bench place both discs grinding side up, place a towel or cloth underneath the 
discs so as not to damage the boss or underside of the discs.  

 

Note: 

Damaging the boss of the disc will create vibration when grinding.

 

 

 
10.6 

Shake glue bottle vigorously. Apply glue to both discs around the middle of the face or 
grinding side, use approximately 20 ml, and spread evenly using either a brush or the 
palm of your hand coating the entire grinding side surface of both discs. In warm weather 
we advise to work quickly or the glue may set prematurely.  

 

Note: 

Do  not  use  excess  glue,  using  excess  glue  will  cause  the  emery  to  lift  or

 

bubble between the emery and the disc face. 

 

 

10.7 

While the glue is still wet place either a coarse (40 grit) or fine (80 grit) emery, smooth side 
down over the protruding clamp plate bolt and let the smooth side of the emery rest on the 
glue.  

Note: 

Do not spin or twist emery on the glue this will cause bubbles or lifting.

 

 

 

10.8 

Place the clamp plate over the protruding clamp plate bolt and let it rest on the emery.  

 

Note: 

Do not place any other material between emery and clamp plate eg: rubber or

 

newspaper. 

 

 

10.9 

Place another emery either coarse (40 grit) or Fine (80 grit) over the protruding clamp plate 
bolt, rough or grinding side down and let it rest on the clamp plate.  

 

10.10  Place the other disc over the protruding bolt glue side or grinding side down and let it rest 

on the emery.  

 

10.11  Place the other washer over the protruding clamp plate bolt followed by the clamp plate nut; 

tighten with the grinding spanner.  

 

Note: 

Do not tighten the nut by hitting the grinding spanner tight with another object, tighten

 

the grinding spanner only with your hands.

 

 

10.12   If emeries are square and not pre-cut round, trim excess emery around the clamp plate.

 

 

10.13  Allow to set for a minimum of 1 hour.  

 

10.14  Separate discs and clamp plate carefully and leave to completely dry before use a minimum 

of 1 hour.  

 

Note: 

Heiniger double-sided clamp plates must have 2 discs to clamp effectively even if

 

only one emery is being set at a time. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

Summary of Contents for Acutecc Euro Grinder

Page 1: ...719 301 EURO 719 302 GB Euro Shearers Grinder Manufactured by H E I N I G E R A U S T R A L I A F0262 Acutecc Euro Grinder Manual 1 22 09 2006 Rev 01 ...

Page 2: ...orting 7 Initial start up 8 Assembly Assembly Euro guards Fitting the discs onto the grinder 9 Grinder operating instructions 9 1 Setting up or adjusting the grinder to grind combs 9 2 Setting the length of the pendulum for combs 9 3 Grinding combs on the disc 9 4 When is the comb sharp 9 5 Setting up or adjusting the grinder to grind cutters 9 6 Setting the length of the pendulum for cutters 9 7 ...

Page 3: ... designed for this sharpening process All other uses are expressly prohibited 1 3 Contact addresses Heiniger Ltd Industrieweg 8 PO Box CH 3360 Herzogenbuchsee Switzerland T 41 0 62 956 92 00 F 41 0 62 956 92 81 E kontact heiniger com W www heiniger com Heiniger Australia PTY LTD 5A Tayet Link Bibra Lake WA 6163 T 61 0 8 9434 0000 F 61 0 8 9434 0011 E mail heiniger com au W www heiniger com au F026...

Page 4: ...ay only be connected to an AC power supply In the event that the grinder is operated from a generator the supply voltage must not exceed that specified on the motor specification sticker Never plug the grinder into damaged sockets Observe the relevant regulations applicable in your country Completely unroll the power cable before plugging in Maintenance and cleaning of the grinder should only be c...

Page 5: ...rning Indicates a potentially dangerous situation Take preventative action Note Note non compliance with which can lead to operating malfunctions or damage Warning Eye protection must be worn Warning Hearing protection must be worn Illustration This symbol together with its number refers to the relevant illustration at the end of the manual 3 Technical data 3 1 Technical data Designation Shearing ...

Page 6: ...oss arm collet 22 Euro guard 9 Cross arm tube nut 23 Guard bracket 10 Pendulum hook 24 Handle 11 Pendulum hook tube nut 25 Disc 12 Pendulum hook collet 26 Clamp plate 13 Cross arm 27 Bolt set 14 Spanner Note 12 Component illustration is at the end of the manual 3 5 Spare parts list Part Part number Spare part illus Disc set 719 010 8 Electric motor 719 311 4 Spanner 719 318 7 Euro guard 719 061 6 ...

Page 7: ... when dispatched and are protected by the Euro guard This is the best way to protect the discs when transporting When not fitted to the grinder the discs should be bolted to the clamp plate and protected from knocks or being dropped Do not drop the discs or lean them against a wall Do not subject discs to rapid and extreme changes in temperature Do not use levering or striking tools to remove disc...

Page 8: ...the original invoice must be presented along with the grinder Notify your HEINIGER dealer immediately you have a problem HEINIGER dealers are responsible for any additional warranty they may give This warranty is subject to the regulations in force in the countries concerned 5 Accepting delivery All units are transported at the owner s risk Before accepting delivery thoroughly inspect the Grinder ...

Page 9: ...8 ...

Page 10: ...ding the Cross arm at its full height 8 2 Euro guards The Euro grinder is fitted with guards enclosing the discs to protect the user during use See 2 2 Proper use 2 4 Further measures for avoiding accidents The Euro guards must remain in place at all times unless performing maintenance It is necessary to remove the outer part of the Euro guard to remove and refit the discs The outer part of the Eu...

Page 11: ...onnecting the grinder to a power source When the grinder is running do not allow anything to come into contact with any part of the discs Do not attempt to grind until the grinder is at full speed Note Before setting up the grinder ensure that the cross arm has been lifted to its full height and the tube nuts are locked 9 1 Setting up or adjusting the grinder to grind combs With grinder turned off...

Page 12: ...king the outside three teeth of the comb past the edge of the disc then grind as far to the very centre of the disc as possible see fig D On a Heiniger grinder grind towards the grinder shaft until your comb touches the washer Move the comb side to side from three teeth off the disc to the centre with very firm even pressure until the comb is sharp Then on the last stroke move from the inside of t...

Page 13: ...The light will shine on a rounded blunt edge but will not shine on a sharp edge Note You must grind your combs until the blunt edge is sharp see fig f If in doubt grind it again 12 ...

Page 14: ...tter pins and lightly slide the cutter over the disc a couple of times using the grinding action see fig H If the pendulum hook is too far in the cutter will be rubbing on the tip see fig I if the pendulum hook is too far out the cutter will rub on the heel see fig J Adjust the pendulum hook until the cutter rubs on both the tip and heel see fig K 13 ...

Page 15: ...utter and the grinding gauge from the pendulum The pendulum length is now set Grinding cutters on the disc Holding the pendulum with the knuckle of your index finger directly under your thumb see fig C land your cutter on the disc Using an even moderate pressure grind from side to 9 7 When is the cutter sharp Check that you have a slight burr on the four tips of your cutter that move up or down wh...

Page 16: ...tween the emery and the disc face 10 7 While the glue is still wet place either a coarse 40 grit or fine 80 grit emery smooth side down over the protruding clamp plate bolt and let the smooth side of the emery rest on the glue Note Do not spin or twist emery on the glue this will cause bubbles or lifting 10 8 Place the clamp plate over the protruding clamp plate bolt and let it rest on the emery N...

Page 17: ... switch Replace damaged switches immediately Pendulum hook If the pendulum hooks are damaged replace them before the grinder is used Cross arm Periodically remove the Cross arm assembly and clean any dust or grease from inside the tube nuts and collets and the thread on the telescopic tube Euro guard The grinder is fitted with Euro guards that enclose the disc these guards are integral to the safe...

Page 18: ...soapy water 2 Discs have glue on the back 3 Reset emeries with even glue 3 Uneven glue spread under spread emeries 4 Remove discs clean collar and 4 Foreign matter between disc disc and replace and collar on shaft 5 Replace disc 5 Discs buckled Emeries won t 1 Wrong glue used 1 Use Heiniger shearer s glue stick to discs 2 Old glue used 2 Use new Heiniger shearers glue 3 Wash in hot soapy water 3 D...

Page 19: ...14 Component illustration 18 ...

Page 20: ...15 Spare parts illustration 19 ...

Page 21: ...conditions see the owner s manual Return the tear off section of this card completed within seven days of purchase to effect warranty period 20 Return this section to Heiniger Australia 5A Tayet Link Bibra Lake Western Australia 6163 WARRANTY REGISTRATION Euro Grinder Serial number Delivery date Purchased by Address Telephone Email Selling agent Address Telephone ...

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