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Appendix B: Model 101303-50 Electrical Schematic

Model 101303-50

Appendix B: Model 101303-50 Electrical Schematic

Front p

ane

l

circuit breake

r

H

N

G

Inlet

recept

acle

13

14

8

9

7

6

Control

Module

19

21

+

-

Control

Out

0

1

4

6

Outlet

Gnd

L2

Solid S

tate

Relay

Mechan

ical

Relay

Red

Red/W

hite

Y

ellow

Black

Black

W

hite

Black

Control

Sen

sor

Recept

acle

-

+

AT

Firing

Card

+

-

L1

24V

trans

-

former

24V

AC power

Control

Signal

Phase

Outpu

t

120 o

r 240V

AC

Outpu

t 4

RS-485

Outpu

t 1

4-20m

A

Input

1

AC Power

V

ery fast-acting

semicond

uctor

fuse:

20

Am

p

Bussman

n

p/n

FW

H-020A6F

24V

AC

coil

12V

AC

12V

AC

120V

AC

120V

AC

1

2

3

4

5

6

7

8

Orange

W

hite

Brown

Black

Black

Black

W

hite

Grey

Red

Jump

ers

T+

T

-

Limit

Module

Limit S

ensor

Recepta

cle

+

-

1

2

5

6

1

1

10

20

Com

T+

T

-

3

4

T+

T

-

Com

1

2

3

4

5

6

7

8

9

Dig

ital

Comm

s

RS-485

fem

ale

9-pin d

-sub

Blue

Red/Black

Green

Blue

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Summary of Contents for 101303-50

Page 1: ...HeatWave Labs Inc HeatWave Labs Model 101303 50 Temperature Controller S N 10262 User s Manual ...

Page 2: ...equipment possibly resulting in personal injury or death may result from improper use or control of thermal systems Understand the safety implications of your system and take proper precautions to avoid damage to property or injury to personnel Where to Get More Information This owner s manual represents the most current information at the time it was published for the latest information please vi...

Page 3: ...e HWL p n 101960 01 FWH 020A6F Over current protection using a front panel circuit breaker Open loop protection shutting down output if open loop operation is detected factory preset with open loop off Dual LED displays on control module for simultaneous indication of process temperature and setpoint in Fahrenheit or Celsius default Input power 100 130 VAC 50 60 Hz See Factory Configuration in App...

Page 4: ...suming a Halted Profile 11 Using the Wait for Process Deviation Function 11 Advanced Features and Settings 12 Setting the autotune point to a lower value 12 Switching between Celsius and Fahrenheit 12 Changing the resolution decimal point 12 Power limiting 13 Other features 14 Error Messages and Troubleshooting 15 Error messages 15 Troubleshooting 15 Appendix A Default Factory Configuration 17 Inp...

Page 5: ...ill disable power to the heater if the alarm setpoint is exceeded Alarm switching is provided by an independent internal mechanical relay in series with the solid state control relay This alarm scheme provides protection against system runaway if the solid state relay should fail in the closed position In addition to over temperature protection the Model 101303 50 provides other mechanisms like op...

Page 6: ... power 2 Not used 3 Illuminated when the over temperature alarm has been activated 4 Not used Advance Key When at the home page pressing this key will open the programming menu If in other menus this key selects the menu choice in the upper display scrolls through menu selections or will scroll through parameter values in the lower display Infinity Home Key From the home page pressing once opens t...

Page 7: ...mit module keys and displays LED 2 Illuminated when the over temperature alarm has been activated Advance Key When at the home page pressing this key will open the programming menu If in other menus this key selects the menu choice in the upper display scrolls through menu selections or will scroll through parameter values in the lower display Infinity Home Key From the home page pressing once ope...

Page 8: ...ontact the factory immediately Model 101303 50 instrument chassis Power Cord HeatWave Labs p n 101960 01 FWH 020A6F 20A Fast Acting Semiconductor Fuse Installed Quencharc 102660 03 not installed Manuals HeatWave Labs Model 101303 50 Watlow Series 96 and Watlow Series SD user s manuals HeatWave Labs Catalog 2 Connect the instrument Warning This instrument is designed for use with input voltage curr...

Page 9: ...into a power receptacle 4 Do not connect the system heater at this time Warning This instrument is designed for use with input voltage current and frequency as specified in the Factory Configuration in Appendix A only serious equipment damage and or injury will occur if it is connected to improper power 3 Power up the instrument 1 Turn the instrument on using the front panel switch 2 After a few s...

Page 10: ...st permissible value 0 C 6 Verify proper system performance 1 If your system will be damaged by 100 output power set the power limits on the control module as described in the Advanced Features section In Appendix A the Power Limit Parameters factory preset is shown 2 Turn the unit off plug in the heater and turn the unit back on again 3 Set the setpoint a few degrees above the present process tem...

Page 11: ...oint to a safe operating value for your system 2 On the control module press the two arrows keys simultaneously until appears in the lower display 3 Scroll up or down with the arrow keys until appears in the upper display 4 Press the blue advance key once to select this user menu 5 Press the blue advance key once or until is displayed in the lower display of the control module Use one of the arrow...

Page 12: ...not in another menu Menu Function Programming Allows the user to program the steps that are stored in the two profiles Use the blue Advance key to scroll through parameters and press the Infinity key to exit the menu Pre Run The Pre Run menu allows the user to select a file and step number from which to begin execution or to resume a previously halted profile Enter the Pre Run menu by pressing the...

Page 13: ... number and types of which will depend on the step type chosen The purpose of each step type and the parameters that need to be specified are detailed below Step Type Available Parameters Set Point Step ramp to a setpoint in a specified amount of time Set point value 0 to 1370 C Hours 0 to 99 Minutes 0 to 59 Seconds 0 to 59 Soak Step remain at a setpoint for a specified amount of time Hours 0 to 9...

Page 14: ...le press the Infinity key when the profile is running Resuming a Halted Profile If no changes are made to the profiles after a profile has been halted the profile can be resumed from the same step from which it was halted To resume the halted profile 1 Press the Infinity key on the control module once to enter Pre run Menu 2 Press the blue Advance key twice until appears in the lower display The u...

Page 15: ...instrument is shipped with each module configured to display temperature in Celsius To change to Fahrenheit or back to Celsius 1 On the control module press the up and down arrows simultaneously After three seconds the word will be visible in the lower display Continue pressing both keys until appears in the lower display 2 Use the arrow keys to scroll through the parameters until the upper displa...

Page 16: ...Configuration in Appendix A It is likely that the user will need to change these settings to reach desired operating temperatures and ramping rates Consult the Series 96 Manual for necessary settings To enable power limiting in the control module 1 On the control module press the up and down arrows simultaneously After three seconds the word will be visible in the lower display Continue pressing b...

Page 17: ...tting off after a sensor fault 2 Additional alarm configurations The over temperature alarm may be configured to be non latching default is latching meaning it must be manually reset even when the process is back in the safe region The alarm may be configured to be two sided silenceable ability to be overridden and or triggered by a deviation from setpoint These other alarm modes should be very we...

Page 18: ...nected and functioning properly This error is cleared by cycling power to the unit This error indicates a thermal system malfunction do not ignore it flashing in upper display System is autotuning this only occurs when initiated manually by the user No action is necessary although autotuning sequence may be terminated by setting parameter to in main menu or in upper display Sensor errors Verify se...

Page 19: ... temperature has fallen below the alarm limit Temperature fluctuates by more than 1 degree Verify the unit has been autotuned in the current thermal configuration and near the setpoint temperature If not do so Unit does not control It heats regardless of setpoint until alarm limit trips The solid state relay may have failed This is unlikely unless the output has been shorted and the semiconductor ...

Page 20: ...er to the Watlow Series 96 User s Manual for more information Warning This unit is designed to deliver up to 120 Volts and 20 Amps to the load at 100 controller output If the load is designed to run at lower than 120 Volts the controller must be adjusted to limit the Voltage to this load The factory has limited the output of this controller as follows Power Limit Set Point PLSP 300 C Power Limit A...

Page 21: ...he factory as follows I O Setting Units Value as shipped Input Voltage Volts AC 120 Output Voltage Volts AC 120 Output Current Amps AC 20 max Line Frequency Hertz Hz 50 or 60 Table A2 Control Module Settings Menu Location Parameter Value as shipped Oper ALM A1hi 1000 Set glbl C_F C Set glbl Err Lat Set glbl Fail Off Set glbl PLSP 300C Set glbl PL A 50 Set glbl PL B 30 Set glbl OPLP On Set InP1 In ...

Page 22: ...Control Sensor Recept acle AT Firing Card L1 24V trans f ormer 24VAC power Control Signal Phase Outpu t 120 o r 240V AC Outpu t 4 RS 485 Outpu t 1 4 20mA Input 1 AC Power Very fast acting semicond uctor fuse 20 Am p Bussmann p n FW H 020A6F 24VAC coil 12VAC 12VAC 120VAC 120VAC 1 2 3 4 5 6 7 8 Orange W hite Brown Black Black Black W hite Grey Red Jumpers T T Limit Module Limit S ensor Recepta cle 1...

Page 23: ... use the temperature controller or in the event you should need to troubleshoot operation with the factory Menu Location Parameter Value Date Date Date Date Date Date Date Oper ALM A1hi 1000 Set glbl C_F C Set glbl Err Lat Set glbl Fail Off Set glbl PLSP 300C Set glbl PL A 50 Set glbl PL B 30 Set glbl OPLP On Set InP1 In 1 H Set InP1 Dec1 0 0 Set Out1 Prc1 4 20 Set Out3 Ot 3 Al Set Out3 Lat3 Yes S...

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