Heatrae Sadia Megalife CLV190 Installation Manual Download Page 3

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Megalife Product Guide

Please read and understand these instructions before starting work.

The information contained in these instructions details how to connect the Megalife Solar water 

heater to a solar primary circuit. Other controls will be necessary to provide control over the primary circuit, refer 
to the instructions supplied with the solar controls and ancillary equipment for details of how to integrate them 

with the Megalife Solar unit.

 

Please leave this leaflet with the user following installation

G3 Requirements (extracts taken from G3 regulations)

(2) 

A hot water system, including any cistern or other vessel that supplies water to or receives expansion water from 

a hot water system, shall be designed, constructed and installed so as to resist the effects temperature and pressure 
that may occur either in normal use or in the event of such malfunctions as may reasonably be anticipated, and must be 
adequately supported.
(3) 

A hot water system that has a hot water storage vessel shall incorporate precautions to:

 

(a) 

prevent the temperature of the water stored in the vessel at any time exceeding 100°C: and

(b) 

ensure that any discharge from safety devices and header tank is safely conveyed to where it is visible

             but will not cause a danger to persons in or about the building.

In the Secretary of State’s view Requirement G3(3) will be met for a 

hot water storage system

 that has a vented stor-

age vessel if:
a.

   

the storage vessel has a suitable vent pipe connecting the top of the vessel to a point open to the atmos-  

 

phere above the level of the water in the cold water storage cistern and over it; and,

b. 

in addition to any thermostat, either the heat source, or the storage vessel is fitted with a device that will

 prevent the temperature of the stored water at any time exceeding 100°C; and,

c. 

the hot water system has pipework that incorporates a provision for the discharge of hot water from the safety  

 

devices to an appropriate place open to atmosphere where it will cause no danger to persons in or about

the building. 

Vented hot water storage systems
3.12 

Vented 

hot water storage systems

 should incorporate a vent pipe of an adequate size, but not less than 19mm 

internal diameter, connecting the top of the hot water storage vessel to a point open to the atmosphere obove and over 
the level of the water in the cold water storage sytem.

3.13 

In addition to the vent pipe referred to in 3.12 and any thermostat provided to control the temperature of the 

stored water to a desired temperature, vented 

hot water storage systems

 should incorporate either:

a. 

for all direct heated sources, a non-self-resetting energy cut-out to disconnect the supply of heat to the

 storage vessel in the event of the storage system overheating: and,

 

for all indirect heat sources, an overheat cut-out to disconnect the supply of heat to the storage vessel in

the event of the stored water overheating so that the temperature of the stored water does not exceed 
100°C.

3.14

 

Vent pipes should discharge over a cold water storage cistern conforming to BS 417-2:1987. Specification for 

galvanized low carbon steel cisterns, cistern lids, tanks and cylinders. Metric units; or BS 4213:2004 Cisterns for domestic 
use. Cold water storage and combined feed and expansion (thermoplastic) cisterns up to 500 litres. Specification; as 
appropriate.

3.15

 

The cold water storage cistern into which the vent pipe discharges should be supported on a flat, level, rigid 

platform which is capable of safely withstanding the weight of the cistern when filled with water to the rim and fully 
supporting the bottom of the cistern over the whole of its area. The platform should extend a minimum of 150mm in all 
directions beyond the edge of the maximum of the cistern.
Note: When an existing metal cistern is replaced, or a plastic cistern is replaced by one with larger dimensions, the 
existing support should be upgraded, as necessary, with one in accordance the paragraph 3.15.

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Summary of Contents for Megalife CLV190

Page 1: ...Megalife Solar Vented Cistern Fed Water Heater Installation manual SOLAR DIRECT 36005941_issue_07 indd 1 07 09 2017 08 40 29...

Page 2: ...tlet that is arranged to discharge over the cold water feed cistern The Megalife solar water heaters are supplied with a dedicated solar coil in the lower part of the cylinder which must be connected...

Page 3: ...hot water from the safety devices to an appropriate place open to atmosphere where it will cause no danger to persons in or about the building Vented hot water storage systems 3 12 Vented hot water s...

Page 4: ...ously Water Byelaw 30 A vent pipe MUST be connected to the outlet of the heater This must rise continuously and be arranged to discharge into the feed cistern The vent pipe must have a minimum bore di...

Page 5: ...lly the pipework from the heater to the outlet fittings should be in 22mm pipe with short runs of 15mm pipe to the terminal fittings Pipe sizes may vary due to system design 3 5 Vent Pipe A vent pipe...

Page 6: ...UTLET VENT HOT COLD HOT COLD HOT INLET WATER SUPPLY CISTERN TANK COLD MAINS SUPPLY MAX HEAD 40m VENT PIPE Stop Valve OVERFLOW PIPE Fig 03 Typical Vented Solar Installation Schematic 36005941_issue_07...

Page 7: ...ure controller will control the operation of the solar pumped primary circuit to transfer heat from the solar collector panels to the cylinder via the lower solar primary coil heat exchanger refer to...

Page 8: ...y doubt contact a competent electrician 5 3 Wiring All electrical wiring should be carried out by a competent electrician and be in accordance with the latest I E E Wiring Regulations The Megalife sol...

Page 9: ...ns 1 5mm2 3 Core HOFR sheathed cable Indirect control wiring SPINDLE POSITIONS MINIMUM TEMP 10 C MAXIMUM TEMP 72 C APPROX 60 C ROTATE SPINDLE CLOCKWISE FOR TEMPERATURE INCREASE AND COUNTER CLOCKWISE F...

Page 10: ...Supply 1 2 3 G 1 Br Bl 2 0 GY 3 G 1 Br Bl 2 0 1 3 2 2 L N Programmer Boiler Pump Zone valve HTG Cylinder terminal block Room stat Zone valve DHW Junction box 3 2 3 L 1 N 2 3 HTG ON DHW ON L N 2 3 1 L...

Page 11: ...controls housing and its cable securely clamped Heating by the solar primary circuit is controlled by the solar differential temperature controller refer to the manufacturers installation instructions...

Page 12: ...upply The temperature adjustment is made by inserting a flat bladed screwdriver in the slot in the spindle on top of the thermostat and rotating see Fig 05 page 9 If in any doubt consult a competent e...

Page 13: ...laries by carefully pulling outwards from the immersion heater Note which order they are fitted Remove the terminal shroud Unscrew immersion heater backnut s and remove immersion heater from the unit...

Page 14: ...model installed and ensure the correct part is ordered 9 Fault Finding and Servicing 2 9 6 4 5 8 3 1 Fig 08 Spares 10 Item Description Part Number 1 Immersion heater lower 95 606 984 2 Immersion heate...

Page 15: ...low gradu ally decreases 1 Outlet flow rate exceeds inlet flow to cold water feed cistern 2 Flow starvation caused by opening further outlets 1 Install higher flow float valve Consider larger cold wat...

Page 16: ...min at 80 C 2 C Temperature rise is from 15 C to 60 C Indirect units tested to BS EN 12897 2006 Type Model Reference Dimensions mm Solar Auxiliary Coil Solar Surface Area sq m Solar Coil Rating kW Rat...

Page 17: ...per day kWh 24h per year kWh 365d 190 1 52 555 210 1 70 621 250 1 98 723 300 2 31 843 Indirect Model s CLV190 CLV210 CLV250 CLV300 Energy efficiency class C C C C Storage volume V in litres 190 210 2...

Page 18: ...ckness 50mm Immersion heater Alloy sheathed element and thermostat pocket in Duplex stainless steel plate Pipe connections All connections accept 22mm outside diameter pipe compression nuts and olives...

Page 19: ...e Republic of Ireland For installations outside these territories please contact either the Heatrae Sadia Heating Export Department Tel 44 1603 420191 or Baxi International Tel 44 1926 478323 for furt...

Page 20: ...acles Harlow Essex CM19 5BT T 0845 055 3811 E sales ewh co uk SPD Units 9 10 Hexagon Business Centre Springfield Road Hayes Middlesex UB4 0TY T 020 8606 3567 Parts Center T 0845 270 9800 W www partsce...

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