Heatrae Sadia Megaflo Eco Solar Series Product Manual Download Page 17

Unvented Hot Water Cylinder

17

The following extract is taken from the latest G3 Regulations

Discharge pipes from safety devices

Discharge pipe D1

3.50 

Safety devices such as 

temperature relief valves

 or

 combined temperature and pressure and pressure relief valves

 (see 

paragraphs 3.13 or 3.18) should discharge either directly or by way of a manifold via a short length of metal pipe (D1) to a 

tundish.

3.51 

The diameter of discharge pipe (D1) should be not less than the nominal outlet size of the 

temperature relief valve.

3.52 

Where a manifold is used it should be sized to accept and discharge the total discharge form the discharge pipes connected to it.

3.53 

Where valves other than the 

temperature and pressure relief valve from a single unvented hot water system discharge by way of the 

same manifold that is used by the safety devices, the manifold should be factory fitted as part of the 

hot water storage system unit or 

package.

Tundish

3.54 The 

tundish should be vertical, located in the same space as the unvented hot water storage system and be fitted as close as possible 

to, and lower than, the valve, with no more than 600mm of pipe between the valve outlet and the 

tundish 

 

(see Diagram 1).

Note: 

To comply with the Water Supply (Water Fittings) Regulations, the 

tundish should incorporate a suitable air gap.

3.55 

Any discharge should be visible at the 

tundish.  In addition, where discharges from safety devices may not be apparent, e.g. in dwellings 

occupied by people with impaired vision or mobility, consideration should be given to the installation of a suitable safety device to warn 

when discharge takes place, e.g. electronically operated.

Discharge pipe D2

3.56 

The discharge pipe (D2) from the 

tundish should:

(a)   have a vertical section of pipe at least 300mm long below the 

tundish before any elbows or bends in the pipework 

       (see Diagram 1);  and

(b)   be installed with a continuous fall thereafter of at least 1 in 200.

3.57 

The discharge pipe (D2) should be made of:

(a)   metal; or

(b)   other material that has been demonstrated to be capable of safely withstanding temperatures of the water discharged 

        and is clearly and permanently marked to identify the product and performance standard (e.g. as specified in the 

        relevant part of BS 7291).

3.58 

The discharge pipe (D2) should be at least one pipe size larger than the nominal outlet size of the safety device unless its total equivalent 

hydraulic resistance exceeds that of a straight pipe 9m long, i.e. for discharge pipes between 9m and 18m the equivalent resistance 

length should be at least two sizes larger than the nominal outlet size of the safety device; between 18 and 27m at least 3 sizes larger, 

and so on; bends must be taken into account in calculating the flow resistance.  

 

See Diagram 1, Table 1 and the worked example.

Note: 

An alternative approach for sizing discharge pipes would be to follow Annex D, section D.2 of BS 6700:2006 Specification   

 

for design, installation, testing and maintenance of services supplying water for domestic use within buildings and their  

 

 

curtilages.

3.59 

Where a single common discharge pipe serves more than one system, it should be at least one pipe size larger than the largest individual 

discharge pipe (D2) to be connected.

3.60 

The discharge pipe should not be connected to a soil discharge stack unless it can be demonstrated that that the soil discharge stack is 

capable of safely withstanding temperatures of the water discharged, in which case, it should:

 (a)    contain a mechanical seal, not incorporating a water trap, which allows water into the branch pipe without allowing 

          foul air from the drain to be ventilated through the 

tundish;

 (b)     be a separate branch pipe with no 

sanitary appliances connected to it;

 (c)      if plastic pipes are used as branch pipes carrying discharge from a safety device they should be either polybutalene 

          (PB) to Class S of BS 7291-2:2006 or cross linked polyethylene (PE-X) to Class S of BS 7291-3:2006; and

( d)     be continuously marked with a warning that no 

sanitary appliances should be connected to the pipe.

Note: 

 

1.       Plastic pipes should be joined and assembled with fittings appropriate to the circumstances in which they are used as set out in  

BS EN ISO 1043-1.

           2. 

Where pipes cannot be connected to the stack it may be possible to route a dedicated pipe alongside or in close proximity to the 

discharge stack.

Termination of discharge pipe

3.61 

The discharge pipe (D2) from the 

tundish  should terminate in a safe place where there is no risk to persons in the vicinity of the 

discharge.

3.62 

Examples of acceptable discharge arrangements are:

 

   b)   to a trapped gully with the end of the pipe below a fixed grating and above the water seal;

 

  (c)   downward discharges at low level;  i.e. up to 100mm above external surfaces such as car parks, hard standings, 

 

         grassed areas etc. are acceptable providing that a wire cage or similar guard is positioned to prevent contact, 

 

         whilst maintaining visibility;  and

 

  (d)   discharges at high level:  e.g. into a metal hopper and metal downpipe with the end of the discharge pipe clearly 

 

         visible or onto a roof capable of withstanding high temperature discharges of water and 3m from any plastic 

 

         guttering system that would collect such discharges. 

3.63 

The discharge would consist of high temperature water and steam.  Asphalt, roofing felt and non-metallic rainwater goods may be 

damaged by such discharges.

INST

ALLA

TION AND

COMMISSIONING  INSTRUCTIONS (2)

Summary of Contents for Megaflo Eco Solar Series

Page 1: ...Unvented Direct Indirect Solar Megaflo Product Guide Hot Water Cylinders...

Page 2: ...Contents Product Specification Page 3 Installation and Commissioning Instrucions Page 11 Maintenance and Servicing Page 27 User Guide Page 36...

Page 3: ...Introduction Checklist General Requirements Water Supply Power Supply The Environment Specification and Dimensions 3 Unvented Hot Water Cylinder PRODUCT SPECIFICATION 1...

Page 4: ...levels exceed the latest requirements of Building Regulation Part L The MEGAFLO Eco Solar unvented water heater can be fed directly from the cold water mains supply to the property without the need f...

Page 5: ...are subject to freezing must be avoided Ensure that the floor is of sufficient strength to support the full weight of the unit refer to Tables 3 and 4 on page 9 for unit weights Pipe runs should be k...

Page 6: ...opriate Building Regulations either The Building Regulations England The Building Regulations Scotland or Building Regulations Northern Ireland The Water Fittings Regulations England and Wales or Wate...

Page 7: ...ns All connections accept 22mm outside diameter pipe compression nuts and olives supplied Thread rate is 3 4 BSP male parallel to accept standard 3 4 BSP female fittings if required Safety features Di...

Page 8: ...8 Unvented Hot Water Cylinder PRODUCT SPECIFICATION 1 Fig 2 Megaflo eco Solar Direct A D 373 454 414 C B 47 27 30 45 73 600 Fig 3 Megaflo eco Solar Indirect A 373 454 414 E D F C 7 3 600 47 27 30 45...

Page 9: ...IGHT kg SIZE EMPTY FULL AUXILLARY VOLUME L AUXILLARY COIL SPECIFICATIONS SURFACE sqm HEAT UP mins RECOVERY mins RATING kW 170 210 260 300 37 8 42 5 47 3 61 5 207 8 252 5 307 3 361 5 N A 60 60 60 N A 7...

Page 10: ...10 Unvented Hot Water Cylinder NOTES PRODUCT SPECIFICATION 1...

Page 11: ...General Installation Indirect Model Direct Model Commissioning Unvented Hot Water Cylinder 11 PRODUCT SPECIFICATION 1 INSTALLATION AND COMMISSIONING INSTRUCTIONS 2...

Page 12: ...Figure 4 below The 3 Bar Pressure Reducing Valve can be connected anywhere on the cold water mains supply prior to the MEGAFLO Eco Solar unit There is no requirement to site it close to the unit it c...

Page 13: ...Valve 3 Bar Pressure Reducing Valve Stopcock 8 Bar Pressure Relief Valve See Figure 5 below This should be installed between the 3 bar Pressure Reducing Valve and the MEGAFLO Eco Solar cylinder Shoul...

Page 14: ...o Kitchen unbalanced cold mains supply Incoming Cold Water Main KEY MCWS Mains Cold Water Supply HWS Hot water Service SC Stop Cock Isolating Valve DOC Drain Off Cock Discharge pipe to atmosphere see...

Page 15: ...o SOLAR FOR ANY OTHER PURPOSE IT MUST NOT BE USED IN PLACE OF THE SOLAR PRIMARY SYSTEM EXPANSION VESSEL Secondary Circulation The secondary return pipe should be in 15mm pipe and incorporate a check v...

Page 16: ...mains water supply to the MEGAFLO Eco Solar unit iii No control or safety valves should be tampered with iv Water may drip from the discharge pipe of the pressure relief device Expansion Valve and thi...

Page 17: ...the safety device between 18 and 27m at least 3 sizes larger and so on bends must be taken into account in calculating the flow resistance See Diagram 1 Table 1 and the worked example Note An alterna...

Page 18: ...r discharge pipe D2 for common T P Relief Valve sizes Figure 10 Schematic discharge pipe arrangement INSTALLATION AND COMMISSIONING INSTRUCTIONS 2 Discharge Pipework It is a requirement of Building Re...

Page 19: ...control thermostat and thermal cut out If in doubt consult the boiler manufacturer Solid fuel boilers or any other boiler in which the energy input is not under effective thermostatic control unless a...

Page 20: ...see p 21 However other systems may be suitable refer to the controls manufacturers instructions supplied with the controls selected for alternative system wiring schemes Immersion Heater s The MEGAFL...

Page 21: ...N N L N L Bl W G O GY 1 2 3 L N HTG ON DHW ON PUMP BOILER 3 PORT MID POSITION VALVE MEGAFLO ECO DHW 2 PORT VALVE SUPPLIED WIRING CENTRE SUPPLIED PROGRAMMER MEGAFLO ECO INDIRECT THERMAL CONTROLS SUPPL...

Page 22: ...tighten the brass backnut Secure the immersion heater in position by tightening with the key spanner provided Replace the thermostat capillaries spiral one in first making sure capillary tubes do not...

Page 23: ...MPERATURE DECREASE TEMPERATURE ADJUSTING SPINDLE Figure 16 Adjustment details INSTALLATION AND COMMISSIONING INSTRUCTIONS 2 Safety DO NOT BYPASS THE THERMAL CUT OUT S IN ANY CIRCUMSTANCES DISCONNECT F...

Page 24: ...The solar controller and solar primary circulation pump must be wired via the over temperature cut out mounted in the lower solar controls housing Figure 17 below This will ensure that the heat input...

Page 25: ...med to give a maximum storage temperature in the MEGAFLO Eco Solar of 70o C although 60o C is recommended to minimise scaling Direct Units Switch on the electrical supply to the immersion heater s and...

Page 26: ...26 Unvented Hot Water Cylinder NOTES INSTALLATION AND COMMISSIONING INSTRUCTIONS 2...

Page 27: ...Maintenance Fault Finding Servicing Spares Benchmark Unvented Hot Water Cylinder 27 MAINTENANCE AND SERVICING 3...

Page 28: ...ar to relieve the system pressure Open drain cock If water fails to drain from the MEGAFLO Eco Solar vent the unit by manually opening the Temperature Pressure Relief Valve Descaling immersion heater...

Page 29: ...educing Valve If greater than 3 bar replac e P res s ure Reduc er c artridge b E x pans ion V alve s eat dam aged M ilk y water 1 O x y genated water No hot water flow W ater from hot taps is c old W...

Page 30: ...k 95 605 885 Immersion Heater Backnut 95 607 940 Immersion Heater Gasket 95 611 822 Immersion Heater Key 95 607 861 Immersion Heater Blanking Plug 95 605 881 Titanium Immersion Heater Upper 95 606 989...

Page 31: ...Stopcock Can Be Used Either with 3 Bar Inlet Control Valve or 8 Bar Pressure Relief Valve 95605885 MAINTENANCE AND SERVICING 3 Expansion Relief Cartridge 95 605 888 8 Bar Pressure Relief Valve Complet...

Page 32: ...95 612 716 Direct Combined Thermostat and Thermal Cut Out 95 612 717 Incoloy Immersion Heater Lower 95 606 984 6 Way Terminal Block 95 607 933 Terminal cover 95 614 118 Terminal cover 95 614 118 Back...

Page 33: ...Terminal cover 95 614 119 Titanium Immersion Heater Lower 95 606 988 Three Way Terminal Block 95 607 932 C Titanium Immersion Heater Upper 95 606 989 Direct Combined Thermostat and Thermal Cut Out 95...

Page 34: ...34 Unvented Hot Water Cylinder MAINTENANCE AND SERVICING 3...

Page 35: ...Unvented Hot Water Cylinder 35 MAINTENANCE AND SERVICING 3...

Page 36: ...on Units 9 10 Hexagon Business Centre Springfield Road Hayes Middlesex UB4 0TY Tel 020 8606 3567 Parts Center Tel 0845 270 9800 www partscenter co uk Newey Eyre Unit 3 5 Wassage Way Hampton Lovett Ind...

Page 37: ...Unvented Hot Water Cylinder 37 User Instructions Guarantee Customer Service USER GUIDE 4...

Page 38: ...adjustments Changes to the operating temperature differential set points can affect the efficiency of the operation of the solar heating circuit it is recommended that any changes made are carried out...

Page 39: ...een tampered with or been subjected to misuse or neglect No factory fitted parts have been removed for unauthorised repair or replacement The BenchmarkTM Commissioning Checklist and Service Record inc...

Page 40: ...lation legal requirements regulations building regulations benchmark spares stockists guarantees and warranty are ONLY APPLICABLE WITHIN THE UK For local legislation legal requirements regulations bui...

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