Heatilator RAVE4013I Owner'S Manual Download | Manualshive

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Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09

57

Figure 14.3. Placing Glass Rock Media on Pilot Shield

PILOT SHIELD

Figure 14.4. Maintaining Media Tray Air Spaces.

NO GLASS ROCK MEDIA BETWEEN DASHED LINES.

WARNING! Risk of Fire! DO NOT place rock media di-
rectly in front of the pilot assembly or between the burner
tracks over the burner ports.

NOTICE:

Care should be taken to avoid placing glass rock

media between the left, right and back edges of the media tray
and the fi rebox. Blocking this gap may cause an undesirable
fl ame appearance. See Figure 14.4.

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Summary of Contents for RAVE4013I

Page 1: ...the rating plate Installation and service of this appliance should be performed by qualified personnel Hearth Home Technologies suggests NFI certified or factory trained professionals or technicians s...

Page 2: ...staller l appareil l appareil selon selon les les codes codes ou ou reglements reglements locaux locaux ou ou en en l absence l absence de de tels tels reglements reglements selon selon les les codes...

Page 3: ...ypical Appliance System 15 B Design and Installation Considerations 16 C Tools and Supplies Needed 16 D Inspect Appliance and Components 16 5 Framing and Clearances A Selecting Appliance Location 17 B...

Page 4: ...e Setup A Remove Fixed Glass Assembly 56 B Remove the Shipping Materials 56 C Clean the Appliance 56 D Accessories 56 E Optional Glass Rock Media Kit 56 F Fixed Glass Assembly 58 G Install the Mesh 58...

Page 5: ...Heatilator RAVE4013I 2184 900 Rev E 8 09 5 B Limited Lifetime Warranty...

Page 6: ...Heatilator RAVE4013I 2184 900 Rev E 8 09 6 B Limited Lifetime Warranty continued...

Page 7: ...it is installed in locations such as in bathrooms or near sinks NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE This appliance is tested and approved as either supplemen tal room heat or as a decorativ...

Page 8: ...ating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state or local gas inspector...

Page 9: ...ther surfaces are hot during operation AND cool down Hot glass will cause burns DO NOT touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE childre...

Page 10: ...y install one For more information refer to the instructions supplied with your decorative door or front F Remote Controls Wall Controls and Wall Switches Follow the instructions supplied with the con...

Page 11: ...heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electric switch do not use any phone in your building DO NOT CONNECT 110 V...

Page 12: ...e installation environment Film on the glass This is a normal result of the curing process of the paint Glass should be cleaned within 3 to 4 hours of initial burning A non abrasive cleaner such as ga...

Page 13: ...ther factors Control compartment burner and circulating air passageway of the fireplace must be kept clean CAUTION Risk of Burns The fireplace should be turned off and cooled before servicing When pro...

Page 14: ...chnician Tools needed Protective gloves vacuum cleaner dust cloths Vacuum and wipe out dust cobwebs debris or pet hair Use caution when cleaning these areas Screw tips that have penetrated the sheet m...

Page 15: ...L PENETRATION FRAMING SECTION 8 B VERTICAL TERMINATION CAP SECTION 10 H NON COMBUSTIBLE ROOF FLASHING MAINTAINS MINIMUM CLEARANCE AROUND PIPE SECTION 10 F STORM COLLAR SECTION 10 G VENT PIPE SECTIONS...

Page 16: ...DO NOT install damaged in complete or substitute components Keep appliance dry C Tools and Supplies Needed Before beginning the installation be sure that the following tools and building supplies are...

Page 17: ...e Actual installation may vary due to individual design preference 1 IN A E A B C TOP VENT ONE 900 ELBOW ALCOVE INSTALLATION D TOP VENT ONE 90 ELBOW B F Figure 5 1 Appliance Locations A B C D E F Inch...

Page 18: ...ulked with high temperature caulk or stuffed with un faced insulation If the appliance is being installed on a cement surface a layer of plywood may be placed under neath to prevent conducting cold up...

Page 19: ...ctions Acceptable on both sides of opening Figure 5 6 Non Combustible Mantel Leg or Wall Projections Acceptable on both sides of opening Combustible Mantel Legs Or Wall Projections Extending Past The...

Page 20: ...Heatilator RAVE4013I 2184 900 Rev E 8 09 20 1 2 in THICK WALL SHEATHING 3 1 2 in 1 in AIR SPACE NON COMBUSTIBLE BOARD SHIPPED WITH APPLIANCE 1 in Figure 5 8 Non Combustible Zone...

Page 21: ...20 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING 6 6 Termination Locations Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space with insulation...

Page 22: ...ensions specified for vinyl or non vinyl siding and soffits 1 There must be 3 feet minimum between termination caps 2 All mechanical air intakes within 10 feet of a termination cap must be a minimum o...

Page 23: ...vent diagrams were made using the following standards Pipe measurements are shown using the effective length of pipe see Figure 7 2 Measurements are made from the appliance outer wrap not from the st...

Page 24: ...ing firestops ALWAYS maintain specified clearances around venting and firestop systems Install wall shield and ceiling firestops as specified Failure to keep insulation or other material away from ven...

Page 25: ...ft 305 mm 1 ft 305 mm 2 ft 610 mm 2 ft 610 mm 4 ft 1 2 m 3 ft 914 mm 6 ft 1 8 m 4 ft 1 2 m 15 ft 4 6 m H H1 MAX 15 ft 4 6 m V H H1 MAX 40 ft 12 2 m Note There MUST be a 25 reduction in total H when us...

Page 26: ...2 ft 610 mm 12 ft 3 7 m 3 ft 914 mm 14 ft 4 3 m H1 H2 MAX 14 ft 4 3 m V1 V2 H1 H2 MAX 40 ft 12 2 m No specific restrictions on this value EXCEPT V1 V2 H cannot exceed 40 ft 12 2 m Note There MUST be a...

Page 27: ...914 mm 15 ft 4 6 m H1 H2 H3 MAX 15 ft 4 6 m V1 MAX 7 ft 2 1 m V1 H1 H3 H2 INSTALLED HORIZONTALLY INSTALLED HORIZONTALLY Note There MUST be a 25 reduction in total H when using flex vent except when u...

Page 28: ...cing screws to secure vent restric tor to firebox heat shield See Figure 7 10 Exhaust restrictors are recommended for these vertically terminated products which have excessive draft Exhaust restrictor...

Page 29: ...V1 V2 Minimum 90 Elbow 2 ft 610 mm 1 ft 152 mm 3 ft 914 mm 2 ft 457 mm 5 ft 1 5 m 3 ft 914 mm 7 ft 2 1 m 4 ft 1 1 m 15 ft 4 6 m H MAX 15 ft 4 6 m V1 V2 H MAX 40 ft 12 2 m No specific restrictions on...

Page 30: ...Maximum V2 V1 V2 Minimum 90 Elbow 1 ft 305 mm 1 ft 305 mm 2 ft 610 mm 2 ft 610 mm 4 ft 1 2 m 3 ft 914 mm 6 ft 1 8 m 4 ft 1 2 m 14 ft 4 3 m H MAX 14 ft 4 3 m V1 V2 H1 H2 MAX 40 ft 12 2 m No specific r...

Page 31: ...s components only Note There MUST be a 25 reduction in total H when using flex vent except when using the simple up and out installation see Figure 5 3 V1 MIN H1 MAX V2 MIN H2 MAX V3 MIN 1 1 2 ft 457...

Page 32: ...Home Technologies recommends that NFI or CSIAcertified pro fessionals or technicians under the direction of certified professionals conduct a minimum of a NFPA 211 Level 2 inspection of the chimney Re...

Page 33: ...he DV 46DVA GCL adapter with three self tapping screws TOP VENT WARNING Risk of Fire Explosion or Asphyxiation Do NOT connect this gas appliance to a chimney flue serving a separate solid fuel or gas...

Page 34: ...g Figure 8 2 Wall Penetration Shows center of vent framing hole for top venting The center of the hole is one 1 in 25 4 mm above the center of the horizontal vent pipe Figure 8 1 Horizontal Venting Cl...

Page 35: ...when installed with a attic insulation shield It must be under joists between floors that are not insulated Refer to Figure 8 5 Secure with three fasteners on each side WARNING Risk of Fire DO NOT pa...

Page 36: ...used to prevent blown insulation from getting between the shield and vent pipe and to maintain air space clearance Figure 8 6 Attic Insulation Shield BEND ALL TABS INWARD 90 TO MAINTAIN CLEARANCE AND...

Page 37: ...re 9 2 Elbow Shield Shown Installed If venting with a 90 degree elbow directly off of the top of the appliance the elbow heat shield must be repositioned as shown in Figure 9 2 If venting vertically o...

Page 38: ...ling tabs are provided to secure the appliance to the framing members Bend out nailing tabs on each side Place the appliance into position Keep nailing tabs flush with the framing Level the appliance...

Page 39: ...curely fitted and locked into the preceding component Commercial Multi family Multi level exceeding two sto ries or High Rise Applications For Installation into a commercial multi family multi level e...

Page 40: ...he pipe section and the outer flue of the slip section over the outer flue of the pipe section See Figure 10 3 Slide together to the desired length Figure 10 3 Slip Section Pilot Holes Figure 10 4 Scr...

Page 41: ...ll a small hole through the ceiling and roof at this point Locate the hole and mark the outline of the cathedral ceiling support box on the outside roof Remove shingles or other roof covering as neces...

Page 42: ...LK NOTICE Failure to properly caulk the roof flashing could cause water entry Caulk the gap between the roof flashing and the outside diameter of the pipe Caulk the perimeter of the flashing where it...

Page 43: ...RNING Risk of Fire To prevent overheating and fire heat shields must extend through the entire wall thick ness DO NOT remove the heat shields attached to the wall shield firestop and the horizontal te...

Page 44: ...he cap base Flash and seal as appropriate for siding material at outside edges of cap When installing a horizontal termination cap follow the cap location guidelines as prescribed by current ANSI Z223...

Page 45: ...bove 1 2 psig Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1 2 psig WARNING Note A listed and Commonwealth of Massachusetts ap proved 1 2 in...

Page 46: ...performed by qualified service technician Ensure adequate ventilation Ensure there are no ignition sources such as sparks or open flames Light the appliance It will take a short time for air to purge...

Page 47: ...nts This appliance may be used with a wall switch wall mounted thermostat and or a remote control Wiring for optional Hearth Home Technologies approved accessories should be done now to avoid reconstr...

Page 48: ...heat shield such that it is positioned over the junction box TRANSFORMER 3 VAC PLUG IN BLACK RED BATTERY PACK THERMOSTAT WIRE ASSEMBLY WIRES TO BROWN ORANGE GREEN VALVE WHITE ORANGE IGNITION MODULE 3...

Page 49: ...Combustible Materials Specification Material which will not ignite and burn Such materials are those consisting entirely of steel iron brick tile concrete slate glass or plasters or any combination t...

Page 50: ...ng can be installed through the nailing tab and outer 1 3 4 inch edges of the factory installed non combustible board to secure the drywall adjacent to the factory installed non combustible board See...

Page 51: ...rative fronts to fit correctly See Figure 13 4 Figure 13 5 and Figure 13 6 Sealing Joints All joints between the factory installed non combustible board and 1 2 inch building material dry wall plywood...

Page 52: ...s Above Appliance Figure 13 9 Combustible Mantel Leg or Wall Projections Acceptable on both sides of opening Figure 13 10 Non Combustible Mantel Leg or Wall Projections Acceptable on both sides of ope...

Page 53: ...n combustible finish material can be installed up to the fireplace opening covering the top left and right finishing flanges See figure 13 11 Requirements for finishing to bottom of fireplace opening...

Page 54: ...fit applications the decorative front must be in stalled tight to the finishing flanges and must not overlap any finish material The illusion front requires that no non combustible fin ish materials a...

Page 55: ...n 137 mm C Inside dimension of decorative front width 39 in 991 mm D Outside dimension of decorative front width 45 in 1143 mm E Inside dimension decorative front height 13 in 330 mm F Outside dimensi...

Page 56: ...to a bucket and rinse thoroughly with a garden hose Allow the rocks to dry before installing them into the fireplace Installation 1 Position rock media placement jig over pilot shield to prevent inadv...

Page 57: ...DIA BETWEEN DASHED LINES WARNING Risk of Fire DO NOT place rock media di rectly in front of the pilot assembly or between the burner tracks over the burner ports NOTICE Care should be taken to avoid p...

Page 58: ...the glass assembly to touch the face of the fireplace 4 Put pressure on the glass as you allow the glass assembly to drop into the two lower glass clips See Figure 14 5 5 Tilt top of glass towards fir...

Page 59: ...n wir ing configuration or wiring harness Remove and reinstall the wiring harness that plugs into module Verify there is a tight fit Verify pilot assembly wiring to module Re move and verify continuit...

Page 60: ...lot orifice is installed and gas inlet is set to pressure specifications Clean flame sensing rod with emery cloth to remove any contaminants that may have accumulated on flame sensing rod c Module is...

Page 61: ...INE ACCESS LEFT VIEW FRONT VIEW RIGHT VIEW NON COMBUSTIBLE ZONE PROVIDED WITH UNIT 1 INCH STANDOFF T U ELECTRICAL ACCESS Figure 16 1 Appliance Dimensions Location Inches Millimeters K 1 25 L 37 3 4 95...

Page 62: ...mm COOL ADD Cap Shield 11 5 8 in 295 mm 5 3 4 in 146 mm 7 1 8 in 181 mm 12 1 8 in 308 mm PVK 80 For use with IPI and DSI appliances only DVP BEK2 DVP HPC Cap Brick Extension 13 7 8 in 352 mm 5 in 127...

Page 63: ...rizontal Pipe Support SLP FS Ceiling Firestop SLP WS Wall Shield Firestop B Vent Components Diagrams continued Figure 16 5 SLP Series Vent Components 26 in 660 mm DVP HSM B Extended Heat Shield Effect...

Page 64: ...l Termination Cap SLP CCS BK Cathedral Ceiling Support Box Black SLP DCF BK Ceiling Firestop Black SLP WT BK Wall Thimble Black B Vent Components Diagrams continued Figure 16 6 SLP Series Vent Compone...

Page 65: ...be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm...

Page 66: ...900 Rev E 8 09 66 Figure 16 10 Coaxial to Colinear Vent Components LINK DV30B Flex Liner Kit DV 46DVA GCL Coaxial Colinear Appliance Connector DVP 2SL Adapter COAXIAL to COLINEAR VENTING B Vent Compo...

Page 67: ...or RAVE4013I 2184 900 Rev E 8 09 67 C Service Parts RAVE4013I Beginning Manufacturing Date May 2009 Ending Manufacturing Date ______ Service Parts Diagram Part number list on following page 1 2 3 4 5...

Page 68: ...4 102 4 Non Combustible Board 2184 117 5 Cover Tray 2184 116 6 Burner NG 2184 007 Y Burner LP 2184 008 Y 7 Base Pan 2184 115 8 Glass Door Assembly GLA SLR Y Lower Cover Panel 2184 103 Elbow Heat Shiel...

Page 69: ...TION COMMENTS PART NUMBER 1 Pilot Shield 2184 123 2 Pilot Bracket 2184 174 3 Pilot Assembly NG 2090 012 Y Pilot Assembly LP 2090 013 Y 4 Bulkhead W Flex Tube 383 302A Y 5 Access Panel Cover 2184 163 6...

Page 70: ..._____________________________________________________ ________________________________________________________________________________ This product may be covered by one or more of the following paten...

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