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Heatilator  •  NEVO3630I-B, NEVO4236I-B Installation Manual  •  2378-980 Rev. E  •  4/16

2

    Safety Alert Key:

• DANGER! 

Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! 

Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION!

 Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE:

 Used to address practices not related to personal injury.

Table of Contents

Installation Standard Work Checklist . . . . . . . . . . . . . . . . . . . . 3

1 Product Speci

fi

 c and Important Safety Information  

A. Appliance Certi

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 cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

B. Glass Speci

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 cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

C BTU Speci

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 cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

D.  High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 4
E.  Non-Combustible Materials Speci

fi

 cation. . . . . . . . . . . . . . 5

F.  Combustible Materials Speci

fi

 cation  . . . . . . . . . . . . . . . . . 5

G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
H.  Requirements for the Commonwealth of Massachusetts . . 6

2 Getting Started 

A.  Design and Installation Considerations . . . . . . . . . . . . . . . 7
B.  Wall Surface/TV Guidelines . . . . . . . . . . . . . . . . . . . . . . . . 7
C.  Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . . 7
D.  Inspect Appliance and Components . . . . . . . . . . . . . . . . . . 7

3 Framing and Clearances 

 

A.  Appliance/Decorative Front Dimension Diagrams . . . . . . . 8
B.  Clearances to Combustibles  . . . . . . . . . . . . . . . . . . . . . . 10
C.  Constructing the Appliance Chase . . . . . . . . . . . . . . . . . .  11

4 Termination Location and Vent Information   

A.  Vent Termination Minimum Clearances . . . . . . . . . . . . . . 12
B.  Chimney Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
C.  Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
D.  Use of Elbows  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
E.  Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
F.  Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5 Vent Clearances and Framing 

 

A.  Pipe Clearances to Combustibles  . . . . . . . . . . . . . . . . . . 28
B.  Wall Penetration Framing/Firestops . . . . . . . . . . . . . . . . . 28
C.  Ceiling Firestop/Floor Penetration Framing . . . . . . . . . . . 29
D.  Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . . . . . 29

6 Appliance Preparation 

A.  Vent Collar Preparation  . . . . . . . . . . . . . . . . . . . . . . . . . . 30
B.  Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 32

7 Venting and Chimneys 

 

A.  Assemble Vent Sections  . . . . . . . . . . . . . . . . . . . . . . . . . 33
B.  Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . . 34
C.  Secure the Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . . 35
D.  Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 35
E. Vertical Termination Requirements . . . . . . . . . . . . . . . . . . 36
F.  Horizontal Termination Requirements  . . . . . . . . . . . . . . . 37
G. Shrouds (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

8 Electrical Information 

A.  General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
B.  Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

9 Gas Information 

A.  Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
B.  Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
C.  Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
D.  High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 43
E.  Air Shutter Setting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

10 Finishing 

A.  Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
B.  Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 46
C.  Decorative Front Dimensions for Finishing  . . . . . . . . . . . 46

11 Appliance Setup 

A.  Remove the Packaging  . . . . . . . . . . . . . . . . . . . . . . . . . . 47
B.  Remove Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . 47
C.  Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 47
D.  Remove Glass Media Package . . . . . . . . . . . . . . . . . . . . 47
E.  Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
F.  Install Glass Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
G. Install Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . 49
H.  Install Decorative Front  . . . . . . . . . . . . . . . . . . . . . . . . . . 49

12 Reference Materials 

 

A.  Vent Components Diagrams  . . . . . . . . . . . . . . . . . . . . . . 50
B.  Optional Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
C.  Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

 =  Contains updated information.

Summary of Contents for NEVO3630I-B

Page 1: ...fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could...

Page 2: ...on A Vent Termination Minimum Clearances 12 B Chimney Diagram 13 C Approved Pipe 14 D Use of Elbows 15 E Measuring Standards 16 F Vent Diagrams 16 5 Vent Clearances and Framing A Pipe Clearances to Co...

Page 3: ...____________ Switch wires properly installed ___________________________ Gas Section 9 Pg 43 44 Proper appliance for fuel type ___________________________ Was a conversion performed __________________...

Page 4: ...cal authorities having jurisdiction for installations at elevations above 4500 feet 1370 m Check with your local gas utility to determine proper orifice size MODELS NEVO4236I B NEVO3630I B LABORATORY...

Page 5: ...ication Materials made of or surfaced with wood compressed pa per plant fibers plastics or other material that can ignite and burn whether flame proofed or not or plastered or unplastered shall be con...

Page 6: ...ed gas fu eled heating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state or loc...

Page 7: ...and bits 1 4 in Plumb line Safety glasses Level Reciprocating saw Flat blade screwdriver Non corrosive leak check solution 1 2 3 4 in length 6 or 8 Self drilling screws Caulking material 300 F minimu...

Page 8: ...A 35 889 41 1041 B 30 762 36 914 C 6 3 8 162 6 3 8 162 D 19 7 8 505 19 7 8 505 E 26 5 8 676 32 5 8 829 F 31 1 2 800 31 1 2 800 G 39 1 8 994 39 1 8 994 H 15 3 4 400 15 3 4 400 I 1 3 4 44 1 3 4 44 J 23...

Page 9: ...imensions Including Surround DF MR36 DF MR36 SS DECORATIVE FRONTS A B C D E F G H I NEVO3630i in 27 20 36 30 1 1 2 6 1 2 3 30 36 mm 686 508 914 762 38 165 76 762 914 G I H A B C D E F BOTTOM OF APPLIA...

Page 10: ...m H As B increases H increases accordingly B Clearances to Combustibles When selecting a location for the appliance it is important to consider the required clearances to walls see Figure 3 3 WARNING...

Page 11: ...on carpeting vinyl tile or any combustible material other than wood WARNING Risk of Fire Maintain specified air space clearances to appliance and vent pipe Insulation and other materials must be secu...

Page 12: ...G 4 4 Termination Location and Vent Information Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space with insulation or other materials Failure to keep insulation or ot...

Page 13: ...V V H Electrical Service V K V K V L C V N 6 inches non vinyl sidewalls 12 inches vinyl sidewalls O 18 inches non vinyl soffit and overhang 42 inches vinyl soffit and overhang P 8 ft QMIN RMAX 1 cap...

Page 14: ...12 A for vent component information and dimensions DO NOT mix pipe fittings or joining methods from differ ent manufacturers The pipe is tested to be run inside an enclosed wall There is no requiremen...

Page 15: ...imeters Inches Millimeters DVP4 4 102 2 3 4 70 DVP6 6 152 4 1 4 108 DVP12 12 305 8 1 2 216 DVP24 24 610 17 432 DVP36 36 914 25 1 2 648 DVP48 48 1219 34 864 DVP6A 3 to 6 76 to 152 2 1 8 4 1 4 54 108 DV...

Page 16: ...ounting Surface Figure 4 7 Measure to Top of Last Section of Pipe General Rules SUBTRACT 3 ft from the total H measurement for each 90 elbow installed horizontally SUBTRACT 1 1 2 ft from the total H m...

Page 17: ...nt pipe when venting off the top of the appliance You must use a DVP SLP24 adapter or a DVP 2SL and two feet of DVP pipe which can only be attached to the appliance starting collar On horizontal termi...

Page 18: ...16 18 Figure 4 11 One Elbow Top Vent Horizontal Termination continued H1 V1 V1 Minimum H1 Maximum 1 ft 305 mm 2 ft 610 mm 16 in 406 mm 4 ft 1 22 m 18 in 457 mm 6 ft 1 83 m 2 ft 610 mm 11 ft 3 35 m 30...

Page 19: ...ure 4 12 Two or Three Elbows H1 V1 H2 H3 Installed Horizontally Installed Vertically H2 V1 Minimum H1 H2 Maximum H1 H2 H3 Maximum 18 in 457 mm 6 ft 1 83 m 3 ft 91 m 2 ft 610 mm 11 ft 3 35 m 8 ft 2 4 m...

Page 20: ...tilator NEVO3630I B NEVO4236I B Installation Manual 2378 980 Rev E 4 16 20 Three Elbows Figure 4 13 H2 H1 V2 V1 Elbows Installed Vertically V1 min V1 V2 max H1 H2 max 2 ft 610 mm 25 ft 7 62 m 20 ft 6...

Page 21: ...rations Remove screws holding flue visor to firebox top See Figure 4 14 Remove the flue visor Using the screws removed and the same holes install the top vent flue baffle and flue visor The top vent...

Page 22: ...ure 4 17 Figure 4 18 Two Elbows Note If installing a vertical vent termination off the top of the ap pliance the flue restrictor should be used V1 V1 60 ft Max 18 3 m V1 12 ft Min 3 7 m Maximum horizo...

Page 23: ...Installation Manual 2378 980 Rev E 4 16 Figure 4 19 Top Vent Vertical Termination continued Three Elbows Maximum horizontal run HTOTAL is 100 of vertical but cannot exceed 17 ft 5 18 m H1 H2 V1 V2 12...

Page 24: ...e 45 Elbow H1 18 in 457 mm Maximum H1 9 in 229 mm Maximum H1 H1 REMOVE PILOT SHIELD NOTICE To ensure proper operation of appliance remove the pilot shield when the venting configuration includes a sin...

Page 25: ...6 ft 1 8 m 6 ft 1 8 m 3 ft 914 mm 9 ft 2 7 m 8 ft 2 4 m 4 ft 1 2 m 12 ft 3 7 m 8 ft 2 4 m 5 ft 1 5 m 15 ft 4 6 m 8ft 2 4 m 6 ft 1 8 m 18 ft 5 5 m V1 H1 H2 50 ft 15 2 m Maximum H1 8 ft 2 4 m Maximum H...

Page 26: ...Heatilator NEVO3630I B NEVO4236I B Installation Manual 2378 980 Rev E 4 16 26 Rear Vent Vertical Termination Figure 4 23 VTotal 12 ft 3 66 m min 60 ft 18 29 m max H1 0 min 6 ft 1 83 m max H1 VTotal...

Page 27: ...Total 12 ft 3 66 m min VTotal 60 ft 18 29 m max H1 0 min H1 6 ft 1 83 m max HTotal Maximum horizontal run is 100 of vertical but cannot exceed 18 ft 5 5m VTotal 12 ft 3 66 m min VTotal 60 ft 18 29 m m...

Page 28: ...ield WALL 3 in 76 mm top clearance 1 in 25 mm clearance around vertical sections B Wall Penetration Framing Firestops Combustible Wall Penetration Whenever a combustible wall is penetrated you must fr...

Page 29: ...n around the vent Insulation must be kept back from the pipe to prevent overheating Figure 5 3 Installing Ceiling Firestop Figure 5 4 Installing the Attic Shield INSTALL ATTIC INSULATION SHIELDS BEFOR...

Page 30: ...6 3 Figure 6 4 Figure 6 5 Discard the vent cap remove and discard the insulation basket Note Once the vent cap has been removed it cannot be reattached Fold the center parts of the retaining band up a...

Page 31: ...e 6 10 Fold the tabs toward the center of the vent cap 90 and remove the insulation gasket Cut the metal retaining band and fold the sides out Fold the center parts of the retaining band out and use t...

Page 32: ...diagram shows how to properly position and secure the appliance See Figure 6 12 Nailing tabs are provided to secure the appliance to the framing members Bend out nailing tabs on each side Place the a...

Page 33: ...direction from horizontal to vertical one screw minimum should be put in the outer flue at the horizontal elbow joint to prevent the elbow from rotating Use screws no longer than 1 2 in 13 mm If pred...

Page 34: ...to be sealed All unit collar pipe slip section elbow and cap outer flues shall be sealed in this manner unless otherwise stated Figure 7 5 Adding Venting Components WARNING Risk of Fire or Explosion...

Page 35: ...orted every 8 ft 2 44 m after the maximum allowed 25 ft 7 62 m of unsupported rise Vertical runs originating off the rear of the appliance or after any elbow must be supported every 8 ft 2 44 m Horizo...

Page 36: ...CHARGE OPENING Figure 7 14 insert Bolt into Brackets Figure 7 14 insert Bolt into Brackets NOTICE Failure to properly caulk the roof flashing and pipe seams could permit entry of water Caulk the gap b...

Page 37: ...lap 1 1 2 in 38 mm mini mum There are two sections of the heat shield One section is factory attached to the wall shield firestop The other section is factory attached to the cap See Figure 7 16 If th...

Page 38: ...surface of exterior wall see chart below Slip Section can be extended Inner Vent Outer Vent EXTERIOR Figure 7 16 Venting Through the Wall Cap Specification Chart depth without using additional pipe se...

Page 39: ...nstall a shroud with this fireplace See Section 12 B for a list of UL Listed shrouds Follow the instructions included with these optional components Min Base Dim Min Base Dim Min Top Dim Min Top Dim F...

Page 40: ...shell If the box is being wired from the INSIDE of the appliance Remove the screw attaching the junction box receptacle to the outer shell rotate the junction box inward to dis engage it from the out...

Page 41: ...iance WARNING Risk of Shock or Explosion DO NOT wire IPI controlled appliance junction box to a switched circuit Incorrect wiring will override IPI safety lockout Refer to Figure 8 2 IPI Wiring Diagra...

Page 42: ...tch box connect the black hot wire and red switch leg wire to the wall switch as shown At the appliance connect the black hot white neutral and green ground wires to the junction box as shown Add a 1...

Page 43: ...pping and handling WARNING Risk of Fire DO NOT change valve settings This valve has been preset at the factory WARNING Risk of Fire or Explosion High pressure will damage valve Low pressure could caus...

Page 44: ...ger vertical runs See Figure 9 1 Turn the thumbscrew to open or close the air shutter It may be necessary to use a pliers or crescent wrench to adjust the shutter Note Adjust air shutter after flame h...

Page 45: ...s using a 300 F minimum sealant Refer to Figure 10 1 WARNING Risk of Fire DO NOT apply combustible materials beyond the minimum clearances Comply with all minimum clearances to combustibles as specifi...

Page 46: ...izontal Dimensions of Combustibles Note Mantel Measurement is taken from top of the opening NOT the top of the fireplace 1 in 25 mm min to perpendicular wall A 3 1 2 in 89 mm min from fireplace openin...

Page 47: ...be factory installed or accompany the door of the unit depending on the fireplace model Splatter guards must be removed before appliance is fired WARNING Risk of Fire Close the ball valve before in st...

Page 48: ...emove Screws from Jig Open the bag of glass media and place on the burner hearth pan area Spread the glass media over the entire area Make sure glass media is only one layer thick on top of the burner...

Page 49: ...chnologies if the barrier is not present or help is needed to properly install one For more information refer to the instructions supplied with your decorative front G Install Fixed Glass Assembly WAR...

Page 50: ...8 in 289 mm 1 1 4 in 32 mm 9 1 4 in 235 mm 13 1 4 in 337 mm 1 2 in TYP DVP90ST 90 Elbow 10 in 254 mm 10 in 254 mm 1 in 25 mm DVP FS Ceiling Firestop DVP45 45 Elbow DVP Pipe see chart Effective Height...

Page 51: ...1 2 in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall...

Page 52: ...m RF12 Roof Flashing Cap Shield DRC RADIUS 13 7 8 in 352 mm 9 1 2 in 241 mm 14 in 356 mm COOL ADDM Cap Shield 11 5 8 in 295 mm 5 3 4 in 146 mm 7 1 8 in 181 mm 12 1 8 in 308 mm DVP BEK2 DVP HPC Cap Bri...

Page 53: ...in 12 in 305 mm 184 mm 5 1 4 in 133 mm 12 1 2 in 318 mm DVP TVHW VerticalTermination Cap Highwind 14 in 356 mm 12 in 305 mm 12 1 8 in 314 mm 7 1 8 in 181 mm 8 3 4 in 222 mm 1 5 8 in 41 mm 16 7 8 in 4...

Page 54: ...Wire Harness PVI WH40 60 FT PV Wire Harness PVI WH60 80 FT PV Wire Harness PVI WH80 100 FT PV Wire Harness PVI WH100 PVI SLP Power Vent Inline SLP LPC SLP Low Profile Cap Note Wire harnesses required...

Page 55: ...e ordered separately from PVLP SLP Contact your dealer to order Note The PVLP SLP requires a PVLP CK be installed on this appliance The PVLP CK is ordered separately from the PVLP SLP Contact your dea...

Page 56: ...ht Length SLP PIPE SLP HVS Horizontal Pipe Support SLP FS Ceiling Firestop SLP WS Wall Shield Firestop DVP SLP24 Adapter 6 1 2 in 165 mm 25 3 16 in 640 mm 8 1 16 in 205 mm 10 7 8 in 276 mm 8 7 8 in 22...

Page 57: ...ield trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield Term Cap Minimum Effective Length Maximum Effective Length Trap1 3 1 8 in 4 3 4 in 79 mm 121mm T...

Page 58: ...34 mm 10 9 16 in 269 mm 14 in 356 mm 12 1 2 in 318 mm 12 in 305 mm SLP CCS BK Cathedral Ceiling Support Box Black SLP DCF BK Ceiling Firestop Black SLK SNKD Snorkel Termination Cap SLP TVHW Vertical T...

Page 59: ...in 432 mm 9 3 8 in 238 mm TCG375 Terra Cotta Cap LDSCP M Shroud Leg Multipack not shown See your Heatilator dealer for a complete listing of optional components B Optional Components Catalog A B C D...

Page 60: ...Follow the instructions supplied with the control installed to operate your fireplace For safety Install a switch lock or a wall remote control with child protection lockout feature Keep remote contr...

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