Heatilator NB3630M Owner'S Manual Download

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Heatilator • Novus BV-Mesh • 4031-553 Rev F • 11/07

Service Parts List
42 in. Novus Clean Face - BV

Service Parts

NB4842M SERIES

Beginning Manufacturing Date: Jan 2007

Ending Manufacturing Date: Active

Description of Part

NB4842M

NB4842MI

Qty.

Valve Plate Gasket

4031-149

Pilot Assembly

2103-010

4021-422

Pilot Gasket

4021-042

Bulkhead

4031-192

Bulkhead Gasket

4021-043

Valve Plate

4031-146

Valve Bracket

4031-507

ON/OFF Valve

15697

16 in. Flex Gas Line

17245B

Brass Fitting - 3/8 NPT to 3/8 Flare

17069

Valve 230-0710

750-500

Brass Connector - 90 Flex

4021-045

Push Button Ignitor

291-513

Wire Assembly

593-590A

Control Module

593-592

3V Adapter Plug

593-593A

Threaded Ori

ce (.104) - NG

4031-158

Battery Pack

593-594A

Wall Switch Wire Assembly

4018-018

24 in. Replacement Pilot Tube Assembly

4021-193

Shoulder Screws

501-836/25

Summary of Contents for NB3630M

Page 1: ...operation D O N O T D I S C A R D If the information in these instruc tions is not followed exactly a fire may result causing property damage personal injury or death Do not store or use gasoline or o...

Page 2: ...cation on appliance Dealership purchased from Dealer phone Notes We recommend that you record the following pertinent information about your appliance Listing Label Information Location The model info...

Page 3: ...ng Vent Sections 18 9 Gas Information 19 A Fuel Conversion 19 B Gas Pressure 19 C Gas Connection 19 D High Altitude Installations 20 10 Electrical Information 21 A Recommendation for Wire 21 B Connect...

Page 4: ...This statement is in compliance with CPSC 16 CFR Section 1201 5 Certification and labeling requirements which refers to 15 U S Code USC 2063 stating Such certificate shall accompany the product or sh...

Page 5: ...g jurisdiction about restrictions installation inspection and permits CAUTION When planning an appliance installation it s necessary to determine the following information before installing Where the...

Page 6: ...imney should Be installed through the warm airspace enclosed by the building envelope This helps to produce more draft especially during lighting and die down of the fire Penetrate the highest part of...

Page 7: ...ulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits 1 4 in Plumb line Safety glasses Level Manometer Voltmeter Tape measure Non corrosive l...

Page 8: ...ed clearances to walls See Figure 3 1 Note For actual appliance dimensions refer to Section 16 In addition to these framing dimensions also reference the following sections Clearances and Mantel Proje...

Page 9: ...building envelope in any manner Walls ceiling base plate and cantilever floor of the chase should be insulated Vapor and air infiltration barriers should be installed in the chase as per regional code...

Page 10: ...MI in 39 34 7 8 19 5 8 mm 991 886 498 NB4236M MI in 42 34 7 8 19 5 8 mm 1067 886 498 NB4842M MI in 48 34 7 8 19 5 8 mm 1219 886 498 Fire Risk Odor Risk Install appliance on hard metal or wood surface...

Page 11: ...om fireplace opening to perpendicular wall B 48 in 1219 mm max Mantel Leg or Perpendicular Wall Top of Appliance Drywall A B Figure 3 4 Clearances to Combustible Mantel Legs or Wall Projec tions accep...

Page 12: ...aps Staggered Height If using decorative cap cover s this distance may need to be increased Refer to the installation instruc tions supplied with the decorative cap cover Figure 4 2 Multiple Vertical...

Page 13: ...3 66 m min 60 ft 18 29 m max Figure 5 1 Vertical Termination Clearances Maximum horizontal run is 50 of vertical Horizontal run cannot be more than 30 ft 9 14 m Vent supports are per vent manufacturer...

Page 14: ...rizontal distance is 50 of vertical vent height Fire Risk Explosion Risk Insulation and other combustibles must not infringe on clearances ALWAYS maintain specified clearances around venting and fires...

Page 15: ...ing dimensions Figure 6 1 Exterior Wall Hole 6 6 Vent Clearances and Framing B Wall Penetration Framing Follow vent pipe manufacturer s instructions for all clear ances around pipe For a wall penetrat...

Page 16: ...let blocked by snow leaves etc Clear area outside house or in ventilated crawl space YES NO NO NO NO Use only duct materials specified by manufacturer preferably with short run or mainly straight duct...

Page 17: ...ppliance The diagram shows how to properly position level and se cure the appliance see Figure 7 3 Nailing tabs are pro vided to secure the appliance to the framing members Place the appliance into po...

Page 18: ...inner lining Pipe may separate if not properly joined WARNING Figure 8 1 Attaching Vent to Firebox B Attach Vent to Firebox Assembly Three tabs extend from appliance collar shield Attach tabs to firs...

Page 19: ...ult local codes for compliance Pressure requirements for appliance are shown in table be low Minimum pressures must be met when other household gas appliances are operating Pressure Natural Gas Propan...

Page 20: ...2000 ft it may be necessary to decrease the input rating by chang ing the existing burner orifice to a smaller size Input rate should be reduced by 4 for each 1000 ft above a 2000 ft elevation in the...

Page 21: ...highly recommended that the junction box be installed at this time to avoid reconstruction The battery pack requires two D cell batteries not included Batteries cannot be placed in the battery pack w...

Page 22: ...ional wall switch WSK MLT HTL Figure 10 1 Intellifire Pilot Ignition IPI Wiring Diagram Pilot Ignitor GAS VALVE To Burner Gas Inlet Inlet Tap ORG TAN Thermopile WHT RED Flame Sensor Copper Tubing Push...

Page 23: ...l W H T W HT B L K BLK GRN wire inside box Copper ground attached to GRN screw with GRN wire 14 2WG Cover Plate outside firebox Romex Connector Figure 10 3 Junction Box Detail Note Do NOT wire 110 VAC...

Page 24: ...ling Figure 11 1 Clearances to Mantels or other Combustibles above Appliance 1 in 25 mm min to perpendicular wall A 3 1 2 in 89 mm min from fireplace opening to perpendicular wall B 48 in 1219 mm max...

Page 25: ...e surface D Accessories Install approved accessories per instructions included with accessories Refer to Section 16 for available optional ac cessories Explosion Risk Follow rockwool placement instruc...

Page 26: ...or scratch glass Do NOT operate appliance with glass assembly removed cracked broken or scratched Replace glass assembly as a complete assembly WARNING H Install Clean Face Components Carefully remove...

Page 27: ...s of high temperatures To avoid burns or clothing ignition the mesh must remain closed if children will be present during the operation and cool down of the fireplace Mesh supplied from factory clippe...

Page 28: ...1 8 in open for natural gas 3 8 in open for propane 30 in 33 in appliances and full open for 36 in and 42 in propane appliances In the event soot is accumulating in your appliance the air shutter shou...

Page 29: ...rvice agency or the gas supplier WARNING Do NOT use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of...

Page 30: ...normal operating condition Turn on appliance and allow to operate for at least 10 minutes Check draft as shown in Figure 13 1 This can be done using a smoke or flame producing match Hold lit match at...

Page 31: ...e appliance WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life FOR YOUR SAFETY READ BEFORE LIGHTING 33631D C...

Page 32: ...exactly a fire or explosion may result causing property damage personal injury or loss of life FOR YOUR SAFETY READ BEFORE LIGHTING 29097D This appliance needs fresh air for safe operation and must b...

Page 33: ...odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manu...

Page 34: ...uple copper lead Start the pilot and hold the valve knob in If the millivolt reading is less than 15mV replace the thermocouple B Defective valve If the thermocouple is producing more than 15 millivol...

Page 35: ...mbly D Bad thermopile or thermocouple Replace if necessary E Improper vent cap installation Check for proper installation and freedom from debris or blockage 6 Glass soots A Flame impingement Adjust t...

Page 36: ...s of appliance E Faulty module Turn ON OFF rocker switch or wall switch to OFF position Remove ignitor wire I from module Place ON OFF rocker switch or wall switch in ON position Hold ground wire abou...

Page 37: ...ball valve is open Verify that inlet pressure reading is within acceptable limits inlet pressure must not exceed 14 in w c B Ignitor gap is too large Verify that spark gap from ignitor to pilot hood...

Page 38: ...lles control compartment Burner burner ports Risk of Fire Delayed ignition or explosion Exposure to combustion fumes Odors WARNING Handle glass assembly with care Note Clean glass after initial 3 4 ho...

Page 39: ...d repaint as necessary 2 Replace appliance if firebox has been perforated Burner ignition and operation 1 Verify burner is properly secured and aligned with pilot or ignitor 2 Clean off burner top ins...

Page 40: ...ence Materials Model A B C NB3630M MI inches 35 30 8 5 8 mm 889 762 219 NB3933M MI inches 38 33 11 5 8 mm 965 838 295 NB4236M MI inches 41 36 14 5 8 mm 1041 914 371 NB4842M MI inches 47 42 20 5 8 mm 1...

Page 41: ...Heatilator Novus BV Mesh 4031 553 Rev F 11 07 41 This page intentionally left blank...

Page 42: ...F 11 07 B Service Parts List Service Parts Diagram 30 in Novus Clean Face BV Service Parts NB3630M SERIES Beginning Manufacturing Date Jan 07 Ending Manufacturing Date Active 1 2 3 4 5 6 7 8 9 10 11 1...

Page 43: ...89 1 11 Burner Assembly 4031 059 4031 059 1 12 Hearth Pan 4031 198 4031 198 1 13 Valve Assembly 4031 510 4031 512 1 14 Glass Frame Assembly 4031 539 4031 539 1 15 Screen Assembly 4031 828 4031 828 1 S...

Page 44: ...Parts Diagram 30 in Novus Clean Face BV Service Parts NB3630M SERIES Beginning Manufacturing Date Jan 2007 Ending Manufacturing Date Active 13 SP VALVE ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 17 13 IP...

Page 45: ...043 1 6 Valve Plate 4031 146 4031 146 1 7 Valve Bracket 4031 507 4031 507 1 8 ON OFF Valve 15697 15697 1 9 16 in Flex Gas Line 17245B 17245B 1 10 Brass Fitting 3 8 NPT to 3 8 Flare 17069 17069 1 11 V...

Page 46: ...553 Rev F 11 07 Service Parts Diagram 33 in Novus Clean Face BV Service Parts NB3933M SERIES Beginning Manufacturing Date Jan 2007 Ending Manufacturing Date Active 1 2 3 4 5 6 7 8 9 10 11 12 13 14 17...

Page 47: ...ssembly 4031 061 4031 061 1 12 Hearth Pan 4031 199 4031 199 1 13 Valve Assembly 4031 510 4031 512 1 14 Glass Frame Assembly 4031 540 4031 540 1 15 Screen Assembly 4031 829 4031 829 1 Screen Rod 4031 8...

Page 48: ...Parts Diagram 33 in Novus Clean Face BV Service Parts NB3933M SERIES Beginning Manufacturing Date Jan 2007 Ending Manufacturing Date Active 13 SP VALVE ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 17 13 IP...

Page 49: ...alve Plate 4031 146 4031 146 1 7 Valve Bracket 4031 507 4031 507 1 8 ON OFF Valve 15697 15697 1 9 16 in Flex Gas Line 17245B 17245B 1 10 Brass Fitting 3 8 NPT to 3 8 Flare 17069 17069 1 11 Valve w Reg...

Page 50: ...553 Rev F 11 07 Service Parts Diagram 36 in Novus Clean Face BV Service Parts NB4236M SERIES Beginning Manufacturing Date Jan 2007 Ending Manufacturing Date Active 1 2 3 4 5 6 7 8 9 10 11 12 13 14 17...

Page 51: ...31 497 4031 497 1 13 Valve Assembly 4031 510 4031 512 1 14 Glass Frame Assembly 4000 052 4000 052 1 15 Screen Assembly 4031 830 4031 830 1 Screen Rod 4031 838 4031 838 1 16 36 in Hood 4031 806 4031 80...

Page 52: ...Parts Diagram 36 in Novus Clean Face BV Service Parts NB4236M SERIES Beginning Manufacturing Date Jan 2007 Ending Manufacturing Date Active 13 SP VALVE ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 17 13 IP...

Page 53: ...Plate 4031 146 4031 146 1 7 Valve Bracket 4031 507 4031 507 1 8 ON OFF Valve 15697 15697 1 9 16 in Flex Gas Line 17245B 17245B 1 10 Brass Fitting 3 8 NPT to 3 8 Flare 17069 17069 1 11 Valve w Regulato...

Page 54: ...553 Rev F 11 07 Service Parts Diagram 42 in Novus Clean Face BV Service Parts NB4842M SERIES Beginning Manufacturing Date Jan 2007 Ending Manufacturing Date Active 1 2 3 4 5 6 7 8 9 10 11 12 13 14 17...

Page 55: ...31 498 4031 498 1 13 Valve Assembly 4031 510 4031 512 1 14 Glass Frame Assembly 4000 053 4000 053 1 15 Screen Assembly 4031 831 4031 831 1 Screen Rod 4031 939 4031 939 1 16 42 in Hood 4031 807 4031 80...

Page 56: ...Parts Diagram 42 in Novus Clean Face BV Service Parts NB4842M SERIES Beginning Manufacturing Date Jan 2007 Ending Manufacturing Date Active 13 IPI VALVE ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 1...

Page 57: ...021 043 1 6 Valve Plate 4031 146 4031 146 1 7 Valve Bracket 4031 507 4031 507 1 8 ON OFF Valve 15697 15697 1 9 16 in Flex Gas Line 17245B 17245B 1 10 Brass Fitting 3 8 NPT to 3 8 Flare 17069 17069 1 1...

Page 58: ...standing pilot or Intellifire ignition Robertshaw valve only SMART STAT HTL Multi functional remote On Off room temp thermostat temp timer standing pilot or Intellifire ignition SMART BATT HTL Batter...

Page 59: ...llifire ignition Robertshaw valve only SMART STAT HTL Multi functional remote On Off room temp thermostat temp timer standing pilot or Intellifire ignition SMART BATT HTL Battery operated remote contr...

Page 60: ...ilot or Intellifire ignition Robertshaw valve only SMART STAT HTL Multi functional remote On Off room temp thermostat temp timer standing pilot or Intellifire ignition SMART BATT HTL Battery operated...

Page 61: ...ot or Intellifire ignition Robertshaw valve only SMART STAT HTL Multi functional remote On Off room temp thermostat temp timer standing pilot or Intellifire ignition SMART BATT HTL Battery operated re...

Page 62: ...62 Heatilator Novus BV Mesh 4031 553 Rev F 11 07 Arts Crafts Style Faux Front Modernist Style Faux Front Fixed Cabinet Style Arched Glass Doors Fixed Bi Fold Doors...

Page 63: ...Mesh 4031 553 Rev F 11 07 63 Center piece is not part of the refractory for the 3630 model TB33 Traditional Brick Refractory Center piece is not part of the refractory for the 3630 model HB33 Herringb...

Page 64: ...64 Heatilator Novus BV Mesh 4031 553 Rev F 11 07 This page intentionally left blank...

Page 65: ...Heatilator Novus BV Mesh 4031 553 Rev F 11 07 65 This page intentionally left blank...

Page 66: ...66 Heatilator Novus BV Mesh 4031 553 Rev F 11 07 This page intentionally left blank...

Page 67: ...inadequate ventilation or drafting caused by tight sealing construction of the structure air handling devices such as exhaust fans or forced air furnaces or other causes 5 use of fuels other than tho...

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