Heatilator Heatilator CI60 Owner'S Manual Download

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Heatilator • CI60 • 4013-031 Rev M • 10/06

D. Tools and Supplies Needed

Before beginning the installation be sure the following tools
and building supplies are available:

Reciprocating saw

Framing material

Pliers

High temp caulking material

Hammer Gloves

Phillips screwdriver

Framing square

Flat blade screwdriver

Electric drill and bits

Plumb line

Safety glasses

Level Tape

measure

1/2-3/4 in. length, #6 or #8 self-drilling screws

Misc. screws and nails

• Keep

replace dry.

• Mold or rust may cause odors.

CAUTION

E. Inspect Fireplace and Components

• Carefully remove the

replace and components from the

packaging.

• The vent system components and doors are shipped in

separate packages.

• Report to your dealer any parts damaged in shipment.

•

Read all the instructions before starting the installation.
Follow these instructions carefully during the
installation to ensure maximum safety and bene

Fire Risk
Explosion Risk

Inspect fireplace and components for

damage. Damaged parts may impair safe
operation.

•  Do NOT install damaged components.
•  Do NOT install incomplete components.
•  Do NOT install substitute components

Report damaged parts to dealer.

WARNING

Summary of Contents for Heatilator CI60

Page 1: ...TOUCH SEVERE BURNS MAY RESULT CLOTHING IGNITION MAY RESULT WARNING Keep children away CAREFULLY SUPERVISE children in same room as replace Alert children and adults to hazards of high temperatures Ke...

Page 2: ...n Location The model information regarding your speci c replace can be found on the rating plate located on the smoke shield of the replace Congratulations FIREPLACE NO MODEL NO MODEL NO MFG DATE WARN...

Page 3: ...Chimney 20 6 Complete the Enclosure 21 A Chimney Termination 21 B Chase Top 22 C Install the Termination Cap 22 7 Accessories 23 A Gas Log Lighter Provisions 23 8 Finishing 24 A Hearth Extension 24 B...

Page 4: ...a decorative replace It should not be factored as a primary heat source in residential heating calculations Improper installation adjustment alteration service or maintenance can cause injury or prope...

Page 5: ...diate vicinity of the replace Avoid installing the replace near doors walkways or small isolated spaces Recessed lighting should be a sealed can design attic hatches weather stripped or sealed attic m...

Page 6: ...e the highest part of the roof This minimizes the effects of wind turbulence Be located away from trees adjacent structures uneven roof lines and other obstructions Offsets can restrict draft so their...

Page 7: ...ng and trim Hearth extension Factory built fireplace Protective metal hearth strip s Outside combustion air Combustible framing header on top of V shaped standoffs spacers Chimney system Ceiling fires...

Page 8: ...d or rust may cause odors CAUTION E Inspect Fireplace and Components Carefully remove the replace and components from the packaging The vent system components and doors are shipped in separate package...

Page 9: ...ctions Section 8 C Fireplace Dimensions Section 12 A 48 in 1219 mm 12 in 305 mm Figure 3 1 Fireplace Locations Fire Risk Provide adequate clearances Around air openings To combustibles For service acc...

Page 10: ...51 mm minimum clearance to header Ceiling Firestop Offset Return with hanger straps Storm Collar Roof Flashing 0 in to level of standoffs Figure 3 2 Clearances to Combustible Materials Note Chimney ai...

Page 11: ...ustible materials are used All re quired clearances to combustibles around the replace must be adhered to See Figure 3 2 Any framing across the top of the replace must be above the level of the top st...

Page 12: ...himney Ceiling Firestop Tabs False Ceiling False Ceiling Insulation Insulation Figure 3 5 Chase Assembly F Chimney Requirements When planning your replace location the chimney construc tion and necess...

Page 13: ...to minimize the effects of negative pressure within the structure We recommend you utilize the shortest duct run to optimize the performance of the outside air kit Cold air ow can be minimized by putt...

Page 14: ...e YES NO NO NO NO Use only duct materials specified by manufacturer preferably with short run or mainly straight duct except small dip for cold air trap which will help prevent flow of cold air Factor...

Page 15: ...tform must be protected with a protective metal hearth strip as shown in Figure 4 4 Raised Platform Floor 2 in 51 mm 1 in 25 mm min overlap 2 in 51 mm Top piece must overlap bottom piece Figure 4 4 Pr...

Page 16: ...upport for tall chimneys Install roof flashing according to minimum requirements Maintain minimum clearances to combustibles as specified Offsets returns may not exceed 30 from vertical Lock chimney s...

Page 17: ...fset return 90 ft 27 4 m max height 6 ft 1 8 m max unsupported chimney above roof 71 3 4 in 1822 mm Effective Height bottom of fireplace to top of starter collar Figure 5 2 Chimney Requirements Table...

Page 18: ...se of the replace to the top of the starter collar See Dimensions in Section 12 Table 5 2 A B 1 1 4 in 32 mm OVERLAP Figure 5 3 Chimney Offset Return Example Your A dimension from Figure 5 3 is 14 1 2...

Page 19: ...rovide support for the pipe during construction and check to be sure inadvertent loading has not dislodged the chimney section from the replace or at any chimney joint Note Inner flue and outer liner...

Page 20: ...with the screws provided outer only using the predrilled holes To prevent gravity from pulling the chimney sections apart the returns and the chimney stabilizers have hanger straps for securing these...

Page 21: ...plugged by snow or other material Must terminate at least 3 ft 914 mm above the roof and at least 2 ft 61 mm above any portion of the roof within 10 ft 3 05 m Must be located away from trees or other...

Page 22: ...coping Termination Cap the uppermost chimney section must be below the top of the chase top but not more than 14 1 2 in 368 mm below the top of the chase top Minimum overlap of chimney and termination...

Page 23: ...2 in 38 mm air space around the pipe for 4 in 102 mm beyond the replace See Figure 7 1 Firebox Repack Insulation Knockout Combustible Materials Maintain air clearance to combustibles Gas Line Combust...

Page 24: ...r the factory available hearth ex tensions see Figure 8 3 and calculate insulation alterna tives as per Table 8 1 and the following formulas Thermal conductivity per inch thickness k k BTU inch foot2...

Page 25: ...nsion Micore Floor Note Maximum height from floor under fireplace to top of finished hearth extension is 7 5 8 in 195 mm Figure 8 5 Flush Hearth Extension 30 in 762 mm min 12 in 305 mm Min 12 in 305 m...

Page 26: ...temperature rise and re hazard Finishing materials must not interfere with Air ow through grilles or louvers Operation of louvers or doors Access for service WARNING C Mantel A combustible mantel may...

Page 27: ...llation and operation of the replace Make certain that installation and operation of the replace system is in accordance with these instructions It is extremely important that the re be supervised whe...

Page 28: ...with tightly sealed doors and windows are relatively air tight In this case an outside air source must be made available to feed combustion air from outside the home An outside air control handle allo...

Page 29: ...t it in the replace and try to burn it This sounds ridiculous but that is exactly what you are doing if you burn unseasoned wood Fire Risk Use only factory installed integral grate May cause over re W...

Page 30: ...ders to be burned from the replace and the refractory and paint to cure You may notice an industrial odor the rst few res This is considered normal Note When rst lighting your replace it may be necess...

Page 31: ...ight sealing construction of the structure or mechan ical exhausting devices which will create a negative air pres sure within the structure where the replace is located A Understanding Vent Problems...

Page 32: ...chimney Downdraft from chimney temperature or from negative house pressure Does the kindling wood not ignite Condition amount arrangement of kindling and fuel Use more drier well spaced kindling and f...

Page 33: ...Fire too close to front Build re farther back Do not use exhaust fans during startup and or check for need for balanced air make up system Competition with exhaust devices Diagnostic Questions Possib...

Page 34: ...Remove screws and lift top cover Figure 11 1 Chimney Termination Cap Cleaning Fire Risk Disposal of ashes Ashes should be placed in metal container with tight tting lid Do not place metal container o...

Page 35: ...properly engaged and the chimney is properly secured A chimney re can permanently damage your chimney sys tem Failure to replace damaged components and make proper repairs creates risk of re Inspect...

Page 36: ...m 43 1 8 in 1095 mm 59 1 4 in 1505 mm 7 5 8 in 194 mm 36 in 914 mm 71 3 4 in 1822 mm effective height Gas Knockout 8 5 8 in 219 mm 9 5 8 in 244 mm 9 1 2 in 241 mm 9 1 4 in 235 mm Outside Air Gas Knock...

Page 37: ...CI60CT Fireplace with integral grate outside air kit SLA10 hearth protection strips and colored traditional brick pattern refractory CI60H Fireplace with integral grate outside air kit SLA10 hearth pr...

Page 38: ...in 330 mm Inside Diameter 10 in 254 mm 20 3 4 in 527 mm Catalog Description CAK5A Chimney Air Kit required in Canada ID4 Insulated Duct Outside Air UD4 Uninsulated Duct Outside Air SL406 Chimney Sect...

Page 39: ...n 610 mm 17 in 432 mm AS10 Straight Attic Insulation Shield 2 in 51 mm 13 in 330 mm JB577 Chimney Joint Band 13 in 330 mm CB576 Chimney Joint Band 15 1 4 in 387 mm 28 in 711 mm 39 7 8 in 1013 mm RF571...

Page 40: ...ation Cap 72 in 1829 mm 36 in 914 mm 2 in 51 mm 13 3 8 in 340 mm CT56 Chase Top A B C D Decorative Shroud LDS33 LDS46 15 3 4 in 400 mm 32 3 8 in 822 mm 34 3 8 in 873 mm 14 3 4 in 375 mm 23 in 584 mm 2...

Page 41: ...mm with Radiation Shield 28 x 30 in 711 x 762 mm 34 x 34 in 864 x 864 mm with Radiation Shield 28 x 30 in 711 x 762 mm with Radiation Shield or 34 x 34 in 864 x 864 mm Minimum Height N A 28 1 4 in 718...

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Page 44: ...Heatilator CI60 4013 031 Rev M 10 06 46 This page intentionally left blank...

Page 45: ...ling devices such as exhaust fans or forced air furnaces or other causes 5 use of fuels other than those speci ed in the Operating Instructions 6 installation or use of components not supplied with th...

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