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Heatilator CALIBER DESIGNER DIRECT VENT, Installation And Operating Instructions Manual, Page: 4 / 40

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Heatilator CALIBER DESIGNER DIRECT VENT Installation And Operating Instructions Manual Download Page 4

4

35593 Rev G

01/04

CALIBER DESIGNER DIRECT VENT

Typical Horizontal Installations

Typical Vertical Installations

CAUTION:

Wear gloves and safety

glasses for protection.

Tools, building supplies and components normally

required for installation:

Saw

Wall-finishing  materials

Pliers

Framing  material

Hammer

Appliance  surround

Phillips  screwdriver

Caulking  material

Tape  measure

Gas Appliance

Plumb  line

Venting

Level

Termination  cap

Gloves

Hearth sheet (if necessary)

Safety  glasses

Optional  components:

Decorative  doors

Trim  kits

Summary of Contents for CALIBER DESIGNER DIRECT VENT

Page 1: ...nformation in this manual is not followed exactly a fire or ex plosion may result causing property dam age personal injury or loss of life Do not store or use gasoline or other flammable vapors and li...

Page 2: ...pected annually by a qualified service person More frequent inspections cleaning may be required due to excessive lint from carpeting bedding materials etc It is imperative that the control compartmen...

Page 3: ...s may be installed in hazardous locations such as bathtub enclosures as defined by the CPSC The tempered glass has been tested and certified to the requirement of ANSI Z97 1 1984 and CPSC 16 CFR 1202...

Page 4: ...ction Tools building supplies and components normally required for installation Saw Wall finishing materials Pliers Framing material Hammer Appliance surround Phillips screwdriver Caulking material Ta...

Page 5: ...G e c n a i l p p A t o l i P g n i d n a t S s a G l a r u t a N a l u s n i n e P a s i 0 6 L F D G RPSRQHQWV HVFULSWLRQ 5 5 86 DS 6KLHOG 22 0 DS 6KLHOG SDFN RI VL 93 79 9HUWLFDO 7HUPLQDWLRQ DS 93...

Page 6: ...Dimensions 1 Appliance Locations and Space Requirements Figure 1 illustrates a variety of ways the appliance may be located in a room The Caliber Series may be installed directly on the floor or rais...

Page 7: ...t with sagging or loose insula tion the appliance must not be installed against vapor barriers or exposed insulation Localized overheating could occur and a fire could result Note When installing the...

Page 8: ...igure 7 If the wall being penetrated is of noncombustible materials a 9 diameter hole is acceptable Note Exterior wall thickness must be a minimum of 4 to a maximum of 23 Figure 4 Exterior Wall Hole t...

Page 9: ...ts or above the roofing where other heating appliances fans or chimneys exhaust or utilize air 4 Chase Termination Installation Figures 9 and 10 and Table 1 specify minimum vent heights for various pi...

Page 10: ...NT Figure 11 Termination Cap Locations 5 Termination Cap Locations Note To ensure proper operation verify all venting and the termination are unobstructed Figure 14 Cap Clearances Figure 12 Alcove Cle...

Page 11: ...driveway which is located between two single family dwellings and serves both dwellings M Clearance under veranda porch deck or balcony 12 inches 30 cm minimum Recommended 30 inches 76 cm for vinyl or...

Page 12: ...rear of the appliance or off the top Depending on your specific installation a vent cover will need to be removed from either the top or rear of the appliance and the inner and outer collars attached...

Page 13: ...the insulated top cover plate without the 8 hole on the top of the appliance and secure See Figures 16 17 Figure 16 WARNING If not sealed a fire hazard will be created and the appliance will not oper...

Page 14: ...very 1 of run towards the termination Never allow the vent to run downward This could cause high temperatures and may present a fire hazard Note To ensure proper operation verify that the venting and...

Page 15: ...s venting configurations are shown in Figures 21 24 from which maximum vent lengths can be determined Figure 21 Vent Lengths with One Elbow Minimum Vertical Figure 22 Vent Lengths with One Elbow 2 ver...

Page 16: ...should be either a 90 elbow or a 45 elbow Starter elbows cannot be used in any rear vent configuration Figure 26 shows various venting configurations using two elbows to terminate horizontally 3 Thre...

Page 17: ...overlap to match the wall thickness depth If the wall thickness does not allow the required 1 heat shield overlap for rear vented appliances a DVP HSM Extended Heat Shield must be used You will need...

Page 18: ...Figure 30 Vertical Termination Vent Lengths Figure 31 Vertical Termination Vent Lengths 3 Rear Vent Vertical Termination a Clearances See Figure 32 for clearance information b Vent Lengths A venting...

Page 19: ...incoming gas line should be piped into the valve compartment and connected to the FIP connection provided on the manual shutoff valve See Figures 36 37 to connect the gas line Optional Seal around the...

Page 20: ...In the event your appliance must be converted to propane standing pilot use CKVP natural gas standing pilot use CKVN propane intermittent pilot use DCKVP natural gas intermittent pilot use DCKVN r e n...

Page 21: ...gested that a 110V junction box be installed with a switched outlet for the optional electric ember light kit and an always powered outlet for the optional remote control See Figure 38 for wiring diag...

Page 22: ...lets by breaking out the tab as shown in Figure 40 6 Junction Box Installation Instructions a Remove the junction box assembly from the valve compartment b If the box is being wired from the OUTSIDE o...

Page 23: ...e off gaps between the appliance and facing to prevent cold air leaks See Figure 41 4 Combustible Mantel A combustible mantel may project a maximum of 12 and may be installed at a minimum of 40 above...

Page 24: ...emperatures and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Never use or store gasoline gasoline...

Page 25: ...ort phillips screwdriver remove the two screws on the cover plate Repeat for other side e Take the light base assembly and position it into the rectangular hole Using the screws removed in 4 d attach...

Page 26: ...e four screws removed 5 Place the Lava Rock Vermiculite Rock Wool and Fire Glow a Lava rock locations include the lava rock tray on top of the burner and on the hearth pan See Figures 53 54 b Vermicul...

Page 27: ...fied and approved parts In the event your appliance must be converted to propane standing pilot use CKVP natural gas standing pilot use CKVN propane intermittent pilot use DCKVP natural gas intermitte...

Page 28: ...annot reach your gas supplier call the fire department C Use only your hand to turn the manual shutoff valve Never use tools If the lever or knob will not move by hand don t try to repair it call a qu...

Page 29: ...1 Turn off all wall switches to the appliance 2 Open the control access panel Turn wall switch to the OFF position or set thermostat to lowest setting 3 Turn manual shutoff valve to CLOSED Wait 5 minu...

Page 30: ...Long Period of Time 1 Turn all wall switches to OFF 2 Turn the manual shutoff valve to CLOSED 3 To relight the appliance see page 28 3 Fuel Do not burn wood or other material in this appliance Propan...

Page 31: ...trol compartment clean by brushing and vacuuming at least once a year Always turn off the wall switch or remote control and gas valve before cleaning 2 Checking the Venting system The appliance and ve...

Page 32: ...is hot Keep children and pets a safe distance away from the appliance WARNING If not sealed a fire hazard will be created and the appliance will not operate properly Safety Note Handle glass with care...

Page 33: ...ary remove the four screws two at each end of the grate that hold the grate in place Grasp the grate and pull the logs up and off the hearth See Figure 61 To replace the logs grasp the grate and logs...

Page 34: ...SMART HTL Remote Control RC ELEC HTL Remote Control Electronic Ignition RC BATT HTL Battery operated Remote Control Standing Pilot RCT MLT HTL Multifunctional Remote SMART STAT HTL Remote Control with...

Page 35: ...S t n o r F 5 9 5 6 7 2 d o o H e d i S 6 3 1 9 5 2 e c a F e d i S r e w o L 7 8 5 1 6 2 y l b m e s s A s s a l G d n E 8 3 9 6 9 2 y l b m e s s A n e e r c S d n E 9 7 3 5 0 3 t o n r e p p U s e...

Page 36: ...36 35593 Rev G 01 04 CALIBER DESIGNER DIRECT VENT Homeowner s Notes...

Page 37: ...01 04 35593 Rev G 37 CALIBER DESIGNER DIRECT VENT Homeowner s Notes...

Page 38: ...16 Top Vent 14 Vent Lengths 15 I Ignition determining type 28 Input Rate 20 Interior Wall Shield 8 Intermittent Pilot Ignition 22 25 28 30 J Junction Box 22 Junction Box Installation 22 L Lighting In...

Page 39: ...15 Rear Vent 16 Three Elbows 15 Top Vent 15 Two Elbows 15 Vent Sections Assembly 17 Venting Clearances rear venting 14 Clearances top venting 14 Through the wall 8 Venting System 31 Vertical Terminat...

Page 40: ...quate ventilation or drafting caused by tight sealing construction of the structure air handling devices such as exhaust fans or forced air furnaces or other causes 5 use of fuels other than those spe...

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